Aluminum bar hot shearing machining equipment
By introducing a support base plate, a heating operation frame, and a waste heat recovery component into the aluminum rod hot shearing processing equipment, the problems of uneven heating of aluminum rods and waste heat are solved, realizing efficient processing of aluminum rods and environmentally friendly waste heat utilization, and improving the equipment's multifunctionality and working efficiency.
Patent Information
- Application Number
- CN202520613873.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-02
AI Technical Summary
Existing aluminum rod hot shearing equipment cannot achieve uniform heating of aluminum rods during the heating process, and the waste heat recovery design is insufficient, resulting in energy waste and environmental pollution, and reducing work efficiency.
The system employs a supporting base plate, heating operation frame, sliding components, waste heat recovery components, and fixing mechanism. It achieves uniform heating of aluminum rods through moving slide rails, electric telescopic columns, and waste heat recovery components, and recovers and utilizes waste heat. The design of filter plates and activated carbon adsorption plates ensures the purification of exhaust gas and the effective utilization of waste heat.
It achieves uniform heating of aluminum rods, improves processing quality and efficiency, and reduces energy consumption and environmental pollution. Waste heat recovery enhances the equipment's versatility and environmental friendliness.
Smart Images

Figure CN223954672U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to aluminum bar processing technical field especially relates to a kind of aluminum bar hot shearing processing equipment. BACKGROUND
[0002] In aluminum bar processing industry, hot shearing processing equipment is the important tool for realizing aluminum material efficient cutting and forming, and the aluminum bar hot shearing processing equipment is a kind of mechanical equipment specially used for hot cutting processing of aluminum bar, in the aluminum bar production process, by heating aluminum bar to a certain temperature, so that it reaches a certain plasticity, then it is sheared into the length and shape required by cutting device.
[0003] A kind of aluminum bar hot shearing processing equipment is mainly composed of transmission belt, aluminum bar, slice etc., aluminum bar is sent into processing area by transmission belt system, is heated to a certain temperature in heating furnace, is sheared, and the aluminum bar after heating is accurately guided to cutting position, is usually cut by slice, and the aluminum piece of required length is cut.
[0004] In prior art, part of aluminum bar hot shearing processing equipment device existing hot shearing processing equipment often cannot realize the uniform heating of aluminum bar in heating process, affect the quality of cut product, secondly, the design of existing equipment in waste heat recovery is insufficient, the waste of waste heat energy not only increases energy consumption, but also causes unnecessary burden to environment, thereby reducing work efficiency, so a kind of aluminum bar hot shearing processing equipment is proposed to solve the above problems. UTILITY MODEL CONTENT
[0005] In order to make up for the above shortcomings, the utility model provides a kind of aluminum bar hot shearing processing equipment, to improve the problem that part of device cannot realize the multifunctionality of hot key processing equipment in prior art.
[0006] In order to realize the above purpose, the utility model adopts the following technical scheme:
[0007] A kind of aluminum bar hot shearing processing equipment, including support base plate, the top of the support base plate is fixedly connected with support seat, the upper and lower sides of the support base plate are fixedly connected with multifunctional mechanism, the inside of the support base plate is fixedly connected with fixed mechanism;
[0008] The multifunctional mechanism includes heating operation frame, the bottom of the heating operation frame is fixedly connected at the top of the support base plate, the inside of the heating operation frame is slidably connected with sliding assembly, the bottom of the support base plate is fixedly connected with waste heat recovery assembly, the top of the heating operation frame is fixedly connected with heating block, the bottom of the support base plate is fixedly connected with collection box;
[0009] The waste heat recovery assembly includes an air inlet hose, the outside of the air inlet hose is fixedly connected to the inside of the support bottom plate, the inside of the air inlet hose is fixedly connected with a filter plate, the inside of the air inlet hose is slidably connected with a resistance pushing block, the inside of the support bottom plate is fixedly connected with an electric telescopic column, and the output end of the electric telescopic column is fixedly connected to the outside of the resistance pushing block.
[0010] As a further description of the above technical solution:
[0011] The fixing mechanism includes a support base, the bottom of the support base is fixedly connected to the inside of the support bottom plate, and the top of the support base is fixedly connected with a power assembly.
[0012] As a further description of the above technical solution:
[0013] The sliding assembly includes a plurality of moving slide rails, the bottoms of the moving slide rails are fixedly connected to the top of the support bottom plate, the outsides of every two moving slide rails are fixedly connected with a follow-up plate, and the outsides of the two follow-up plates are slidably connected to the inside of the heating operation frame.
[0014] As a further description of the above technical solution:
[0015] The outside bottom side of the air inlet hose is fixedly connected to the top inside of the collection box, the inside of the collection box is fixedly connected with an activated carbon adsorption plate, the top inside of the collection box is fixedly connected with a water inlet hose, and the bottom side inside of the collection box is fixedly connected with a water outlet hose.
[0016] As a further description of the above technical solution:
[0017] The power assembly includes an electric push rod, the bottom of the electric push rod is fixedly connected to the top of the support base, the top of the electric push rod is fixedly connected with a U-shaped fixing seat, two sliding grooves are formed in the inside of the U-shaped fixing seat, the outside of the U-shaped fixing seat is rotatably connected with a rotating long rod, the top of the rotating long rod is fixedly connected with a connecting cylinder, the inner side of the connecting cylinder is fixedly connected with a fastening block, and the outsides of the two rotating long rods are rotatably connected to the inside of the support base.
[0018] As a further description of the above technical solution:
[0019] The top of the support bottom plate is fixedly connected with a transmission belt, and the top of the transmission belt is slidably connected with an aluminum rod.
[0020] As a further description of the above technical solution:
[0021] The top of the support base is fixedly connected with a gas cylinder, and the output end of the gas cylinder is fixedly connected with a slicing piece.
[0022] As a further description of the above technical solutions:
[0023] The outer part of the aluminum rod is slidably connected to the bottom of the two follow-up plates, and the inner part of the aluminum rod is slidably connected to the two rotating long rods.
[0024] The utility model has the advantages of the following beneficial effects:
[0025] 1. In the utility model, the follow-up plate is driven to move up and down by the moving slide rail, and after heating is completed, the electric telescopic column drives the resistance pushing block to extend and retract, so that the aluminum rod is uniformly heated, and the residual heat is filtered and adsorbed from the inside of the air inlet hose, enters the collection box for recycling, reduces the heat and pollution in the environment, and can effectively utilize the recycled residual heat, thereby helping to improve the overall work efficiency, energy saving and environmental protection, and realize the multifunctionality of the processing equipment.
[0026] 2. In the utility model, the electric push rod is started, and drives the U-shaped fixing seat to move upward, drives the rotating long rod to rotate in the inside of the sliding groove, and drives the cylindrical and fastening block to move outward at the same time, is released, and the opposite aluminum rod is fixed, which helps to quickly release and fix different aluminum rods, and enhances the stability and safety of the overall device. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 A three-dimensional schematic view of an aluminum rod hot shearing processing equipment is provided for the utility model;
[0028] Figure 2 A structure schematic view of a follow-up plate of an aluminum rod hot shearing processing equipment is provided for the utility model;
[0029] Figure 3 A structure schematic view of a collection box of an aluminum rod hot shearing processing equipment is provided for the utility model;
[0030] Figure 4 A structure schematic view of an electric push rod of an aluminum rod hot shearing processing equipment is provided for the utility model;
[0031] Figure 5 A Figure 3 Enlarged view of A in the figure;
[0032] Figure 6 A Figure 4 Enlarged view of B in the figure.
[0033] LEGEND:
[0034] 1, support base plate; 2, heating operation frame; 3, transmission belt; 4, aluminum bar; 5, support seat; 6, air cylinder; 7, cutting piece; 8, collection box; 9, water inlet hose; 10, activated carbon adsorption plate; 11, moving slide rail; 12, follow-up plate; 13, filter plate; 14, resistance push block; 15, air inlet hose; 16, electric telescopic column; 17, fastening block; 18, connecting cylinder; 19, rotating long rod; 20, chute; 21, electric push rod; 22, U-shaped fixing seat; 23, water outlet hose; 24, heating block; 25, support base. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0036] With reference to Figure 1 , Figure 3 and Figure 5 , an embodiment provided by the utility model: an aluminum bar hot shearing processing equipment, including support base plate 1, support base plate 1 as the basic support structure of the whole equipment, adopt high-strength steel material to be made, have good stability and carrying capacity, can effectively support the weight of equipment, ensure that the equipment does not shake and shift during operation, the top of support base plate 1 is fixedly connected with support seat 5, is fixedly connected in the top of support base plate 1, adopt solid metal material to manufacture, main function is to support air cylinder 6, ensure that air cylinder 6 can keep stable position when working, provide stable force point for cutting piece 7, so as to guarantee aluminum bar 4 hot shearing processing quality, the upper and lower sides of support base plate 1 are fixedly connected with multifunctional mechanism, multifunctional mechanism includes heating operation frame 2, the bottom of heating operation frame 2 is fixedly connected in the top of support base plate 1, the inner side of heating operation frame 2 is slidably connected with sliding assembly, sliding assembly includes a plurality of moving slide rails 11;
[0037] The bottoms of the plurality of mobile slide rails 11 are fixedly connected to the top of the support bottom plate 1, and the outsides of every two mobile slide rails 11 are fixedly connected with a follower plate 12. The outsides of the two follower plates 12 are slidably connected to the inside of the heating operation frame 2. The follower plate 12 can flexibly slide on the mobile slide rail 11, and its outside is slidably connected with the inside of the heating operation frame 2, so as to ensure smooth movement in the heating operation frame 2. The aluminum bar 4 is placed at the bottom of the two follower plates 12. The follower plate 12 can be adjusted in position according to the movement requirement of the aluminum bar 4, so as to facilitate the feeding and discharging of the aluminum bar 4 and more comprehensive heating. The bottom of the support bottom plate 1 is fixedly connected with a waste heat recovery assembly. The waste heat recovery assembly comprises an air inlet hose 15. The outside of the air inlet hose 15 is fixedly connected to the inside of the support bottom plate 1. The inside of the air inlet hose 15 is fixedly connected with a filter plate 13. The inside of the air inlet hose 15 is slidably connected with a resistance pushing block 14. The inside of the support bottom plate 1 is fixedly connected with an electric telescopic column 16.
[0038] The filter plate 13 is arranged in the air inlet hose 15, which can effectively filter the impurity particles in the waste gas, prevent them from entering the subsequent recovery system, and affect the recovery effect and normal operation of the equipment. The resistance pushing block 14 can slide in the air inlet hose 15 and is controlled to move by the electric telescopic column 16. By adjusting the position of the resistance pushing block 14, the air inlet amount and flow rate of the waste gas can be controlled, so as to accurately control the waste heat recovery process. The output end of the electric telescopic column 16 is fixedly connected to the outside of the resistance pushing block 14. Through the telescopic movement of the electric telescopic column 16, the position of the resistance pushing block 14 in the air inlet hose 15 can be accurately controlled, so as to adjust the recovery efficiency and flow rate of the waste heat waste gas, realize the effective utilization of the waste heat resource, and improve the processing efficiency and quality.
[0039] Referring to Figure 2 , Figure 4 and Figure 6, the fixed mechanism includes a support base 25, the position of the push block 14 in the air inlet hose 15 can be accurately controlled through the telescopic movement of the electric telescopic column 16, so as to adjust the recovery efficiency and flow of waste heat, realize the effective utilization of waste heat resources, the bottom of the support base 25 is fixedly connected inside the support bottom plate 1, the top of the support base 25 is fixedly connected with a power assembly, the power assembly includes an electric push rod 21, the bottom of the electric push rod 21 is fixedly connected to the top of the support base 25, the top of the electric push rod 21 is fixedly connected with a U-shaped fixing seat 22, two sliding grooves 20 are formed in the inside of the U-shaped fixing seat 22, the U-shaped fixing seat 22 facilitates the rotation and position adjustment of the rotating long rod 19, the rotating long rod 19 is rotatably connected to the outside of the U-shaped fixing seat 22, the top of the rotating long rod 19 is fixedly connected with a connecting cylinder 18, the inner side of the connecting cylinder 18 is fixedly connected with a fastening block 17, when the U-shaped fixing seat 22 is pushed up by the electric push rod 21, the rotating long rod 19 will rotate around the rotating connection point with the support base 25, so that the fastening block 17 gradually approaches the aluminum bar 4, and the clamping and fixing of the aluminum bar 4 are realized; when it is needed to loosen the aluminum bar 4, the electric push rod 21 is retracted, and the rotating long rod 19 is reversely rotated, so that the aluminum bar 4 is conveniently assembled and disassembled, the outside of the two rotating long rods 19 is rotatably connected inside the support base 25, the outside bottom side of the air inlet hose 15 is fixedly connected to the top inside of the collecting box 8, and the inside of the collecting box 8 is fixedly connected with an activated carbon adsorption plate 10;
[0040] The top inside of the collecting box 8 is fixedly connected with a water inlet hose 9, the water inlet hose 9 can be used for supplementing cleaning water, heating the water inside, and supplying the outside with the water from the water outlet hose 23, the bottom inside of the collecting box 8 is fixedly connected with a water outlet hose 23, the top of the support bottom plate 1 is fixedly connected with a transmission belt 3, the top of the transmission belt 3 is slidably connected with an aluminum bar 4, the transmission belt 3 is used as a hot shearing object and is placed on the transmission belt 3 for conveying, the top of the support base 5 is fixedly connected with an air cylinder 6, during the machining process, the stroke and speed of the air cylinder 6 can be adjusted according to the size and machining requirements of the aluminum bar 4, so that the cutting piece 7 can accurately cut the aluminum bar 4, and the machining quality and efficiency are improved, the output end of the air cylinder 6 is fixedly connected with a cutting piece 7, the cutting piece 7 is made of high-strength and high-temperature-resistant alloy material, has a sharp cutting edge and good wear resistance, the outside of the aluminum bar 4 is slidably connected to the bottom of the two follow-up plates 12, and the outside of the aluminum bar 4 is slidably connected inside the two rotating long rods 19.
[0041] Working principle: first, in the processing, the waste heat exhaust gas generated by the intake hose 15 into the waste heat recovery assembly, filter plate 13 filter impurity particles in the exhaust gas, resistance to push block 14 under the control of electric telescopic column 16 adjust the intake amount and flow rate of exhaust gas, realize the effective recovery and utilization of waste heat resources, the exhaust gas finally into the collection tank 8, using activated carbon adsorption plate 10 further adsorption of harmful substances, purify the exhaust gas, at the same time, water inlet hose 9 can supplement the collection tank 8 into the cleaning water, after heating through the water outlet hose 23 for external use, support the bottom plate 1 and support seat 5 provides stable foundation support for the equipment, ensure the equipment running smoothly; realize the efficient and environmental protection of aluminum bar 4 hot shearing processing.
[0042] Secondly, the aluminum bar 4 is conveyed to the heating operation frame 2 by the transmission belt 3, the heating block 24 heats the aluminum bar 4 to reach the temperature suitable for hot shearing processing, during the heating process, the follow-up plate 12 slides flexibly on the moving slide rail 11, facilitating feeding and discharging and uniform heating, after the heating is completed, the electric push rod 21 pushes the U-shaped fixing seat 22 to rise, drives the rotating long rod 19 to rotate, so that the fastening block 17 clamps the aluminum bar 4, realizes the fixation of the aluminum bar 4, then the air cylinder 6 pushes the cutting piece 7 to perform hot shearing processing on the aluminum bar 4, the cutting piece 7 ensures the cutting accuracy and efficiency.
[0043] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A hot shearing equipment for aluminum bars, comprising a supporting base plate (1), characterized in that: The top of the support base plate (1) is fixedly connected to a support seat (5), the upper and lower sides of the support base plate (1) are fixedly connected to a multi-functional mechanism, and the inside of the support base plate (1) is fixedly connected to a fixing mechanism. The multifunctional mechanism includes a heating operation frame (2), the bottom of which is fixedly connected to the top of the support base plate (1), a sliding component is slidably connected to the inner side of the heating operation frame (2), a waste heat recovery component is fixedly connected to the bottom of the support base plate (1), a heating block (24) is fixedly connected to the top of the heating operation frame (2), and a collection box (8) is fixedly connected to the bottom of the support base plate (1). The waste heat recovery assembly includes an air intake hose (15), the outside of which is fixedly connected to the inside of the support base plate (1), a filter plate (13) is fixedly connected inside the air intake hose (15), a blocking push block (14) is slidably connected inside the air intake hose (15), an electric telescopic column (16) is fixedly connected inside the support base plate (1), and the output end of the electric telescopic column (16) is fixedly connected to the outside of the blocking push block (14).
2. The aluminum rod hot shearing processing equipment according to claim 1, characterized in that: The fixing mechanism includes a support base (25), the bottom of which is fixedly connected to the inside of the support base plate (1), and a power component is fixedly connected to the top of the support base (25).
3. The aluminum rod hot shearing processing equipment according to claim 2, characterized in that: The sliding assembly includes multiple movable slide rails (11), the bottom of which is fixedly connected to the top of the support base plate (1), and a follower plate (12) is fixedly connected to the outside of every two movable slide rails (11), and the outside of the two follower plates (12) is slidably connected to the inside of the heating operation frame (2).
4. The aluminum rod hot shearing processing equipment according to claim 2, characterized in that: The outer bottom side of the air inlet hose (15) is fixedly connected to the top inner side of the collection box (8). An activated carbon adsorption plate (10) is fixedly connected inside the collection box (8). An inlet hose (9) is fixedly connected to the top inner side of the collection box (8). An outlet hose (23) is fixedly connected to the bottom inner side of the collection box (8).
5. The aluminum rod hot shearing processing equipment according to claim 3, characterized in that: The power assembly includes an electric push rod (21), the bottom of which is fixedly connected to the top of the support base (25). A U-shaped fixing seat (22) is fixedly connected to the top of the electric push rod (21). Two sliding grooves (20) are opened inside the U-shaped fixing seat (22). A rotating long rod (19) is rotatably connected to the outside of the U-shaped fixing seat (22). A connecting cylinder (18) is fixedly connected to the top of the rotating long rod (19). A fastening block (17) is fixedly connected to the inside of the connecting cylinder (18). The two rotating long rods (19) are rotatably connected to the inside of the support base (25).
6. The aluminum rod hot shearing processing equipment according to claim 5, characterized in that: A transmission belt (3) is fixedly connected to the top of the support base plate (1), and an aluminum rod (4) is slidably connected to the top of the transmission belt (3).
7. The aluminum rod hot shearing processing equipment according to claim 1, characterized in that: A cylinder (6) is fixedly connected to the top of the support base (5), and a slice (7) is fixedly connected to the output end of the cylinder (6).
8. The aluminum rod hot shearing processing equipment according to claim 6, characterized in that: The aluminum rod (4) is externally slidably connected to the bottom of the two follower plates (12), and the aluminum rod (4) is externally slidably connected to the inside of the two rotating rods (19).