Immersion device facilitating disinfection and filtration for mulberry leaf processing

Abstract

The utility model provides a mulberry leaf processing soaking device convenient to disinfect and filter. The mulberry leaf processing soaking device comprises a box body, the protruding parts are arranged on the two sides of the detachable filtering box, and the protruding parts are connected with sliding rails arranged on the two side faces of the box body, so that the detachable filtering box and the box body are rapidly installed and detached; the traction mechanism is arranged above the box body; the traction mechanism comprises a side transverse plate, an auxiliary sliding mechanism arranged on the side transverse plate, a supporting seat used for enabling a guide wheel to slide on the side transverse plate and arranged on the guide wheel, a traction wheel arranged in the middle of the supporting seat and a first traction rope wound around the traction wheel. According to the utility model, the modular design organically combines the functions of filtering, loading and soaking, so that the disinfection effect is ensured, the use efficiency and the operation convenience of the equipment are improved, and the device is particularly suitable for large-scale mulberry leaf treatment operation.

Description

Technical Field

[0001] This utility model relates to a soaking device for mulberry leaf processing that facilitates disinfection and filtration. Background Technology

[0002] Mulberry leaves have wide applications in food, pharmaceutical, and feed processing. Their initial processing typically includes soaking, washing, filtering, and disinfection. Traditional mulberry leaf soaking devices often use simple container or tank structures, which, while meeting basic soaking requirements, have significant shortcomings in filtration and disinfection. Specifically: Low filtration efficiency: After soaking, manual or simple sieve filtration is required, which is not only cumbersome but also easily leads to mulberry leaf residue or filter clogging, affecting subsequent processing efficiency. Incomplete disinfection: Ordinary soaking devices lack integrated disinfection functions, usually requiring additional high-temperature steaming or chemical disinfectant treatment, which not only increases the number of steps but may also affect the quality of the mulberry leaves. Utility Model Content

[0003] This invention provides a soaking device for mulberry leaf processing that facilitates disinfection and filtration, effectively solving the aforementioned problems.

[0004] This utility model is implemented as follows:

[0005] A soaking device for mulberry leaf processing that facilitates disinfection and filtration, comprising:

[0006] Box;

[0007] A detachable filter box is provided with protrusions on both sides of the detachable filter box. The protrusions are connected to slide rails provided on both sides of the box body, so that the detachable filter box can be quickly installed and disassembled from the box body.

[0008] A traction mechanism is provided above the box body; the traction mechanism includes a side plate, an auxiliary sliding mechanism provided on the side plate for sliding the guide wheel on the side plate, a support seat provided on the guide wheel, a traction wheel provided in the middle of the support seat, a first traction rope wound on the traction wheel, a hook provided at one end of the first traction rope, and a receiving mechanism provided on the hook for placing mulberry leaves.

[0009] The second suspended basket is located at the bottom of the box and encloses the housing mechanism.

[0010] The beneficial effects of this utility model are:

[0011] (1) This utility model significantly improves the ease of maintenance of the filtration system through the quick disassembly and assembly design of the detachable filter box and the box slide rail; the upper traction mechanism adopts the structure of guide wheel sliding and traction wheel lifting, realizing the smooth lifting and precise positioning of the mulberry leaf loading basket, greatly reducing the intensity of manual operation; the second hanging basket set at the bottom, through the wrap-around design and water circulation system, can ensure that the mulberry leaves are fully in contact with the disinfectant and effectively prevent leaf damage; the overall structure organically combines the functions of filtration, loading and soaking through modular design, which improves the efficiency and ease of operation of the equipment while ensuring the disinfection effect, and is particularly suitable for large-scale mulberry leaf processing operations. Attached Figure Description

[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0013] Figure 1 This is the front view of this utility model.

[0014] Figure 2 This is a schematic diagram showing the disassembled structure of the box body of this utility model.

[0015] Figure 3 This is a schematic diagram of the side cross plate of this utility model.

[0016] Figure 4 This is a schematic diagram of the back structure of the box body of this utility model.

[0017] Figure 5 This is a schematic diagram showing the connection between the first and second suspended baskets of this utility model.

[0018] Figure 6 This is a schematic diagram of the bottom structure of the second suspended basket of this utility model.

[0019] Explanation of icon numbers:

[0020] 10. Housing; 100. Slide rail; 102. Drain outlet; 104. Horizontal groove; 106. Reserved opening;

[0021] 20. Detachable filter box; 200. Filter screen; 204. Locking stop; 206. Locking plate; 2060. Locking rod; 208. Protrusion;

[0022] 30. Traction mechanism; 300. Side cross plate; 302. Guide rail; 304. Limiting baffle; 306. Guide wheel; 308. Support seat; 310. Traction wheel; 312. First traction rope; 314. Hook; 316. Second traction rope; 3160. First suspension basket; 3162. First through hole; 318. Locking groove;

[0023] 40. Drain pipe;

[0024] 50. Second suspended basket; 500. Second through hole; 502. Flexible brush; 504. Guide plate; 5040. Perforation;

[0025] 60. Microporous aeration pipe. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.

[0027] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0028] Reference Figure 1-6 As shown, a soaking device for mulberry leaf processing that facilitates disinfection and filtration includes a housing 10;

[0029] The detachable filter box 20 has protrusions 208 on both sides, which are connected to slide rails 100 on both sides of the box body 10, so that the detachable filter box 20 can be quickly installed and disassembled from the box body 10.

[0030] A traction mechanism 30 is disposed above the box body 10. The traction mechanism 30 includes a side plate 300, an auxiliary sliding mechanism disposed on the side plate 300 for sliding the guide wheel 306 on the side plate 300, a support seat 308 disposed on the guide wheel 306, a traction wheel 310 disposed in the middle of the support seat 308, a first traction rope 312 wound on the traction wheel 310, a hook 314 disposed at one end of the first traction rope 312, and a receiving mechanism disposed on the hook 314 for placing mulberry leaves. The receiving mechanism includes a second traction rope 316, a first hanging basket 3160 disposed at one end of the second traction rope 316, and a plurality of first through holes 3162 formed on the first hanging basket 3162.

[0031] The auxiliary sliding mechanism includes a guide rail 302 formed on the side plate 300, a limiting baffle 304 disposed on both sides of the guide rail 302, and a locking groove 318 formed on the top of the side plate 300 and connected to the guide rail 302.

[0032] In one embodiment, to facilitate faster disassembly of the entire traction structure, guide wheels 306 are connected to both ends of the support base 308, and the entire structure slides back and forth via guide rail 302. The locking groove 318 can be connected to the guide wheel 306, so that the guide wheel 306 is embedded in the locking groove 318, preventing the guide wheel 306 from sliding. During disassembly, it is not necessary to remove multiple screws or other structures; the entire support base 308 can be pushed directly.

[0033] The surface of the second suspension basket 50 has a plurality of second through holes 500, and a plurality of flexible brushes 502 are arranged around the inner wall of the second suspension basket 50; a guide plate 504 is arranged on the outer periphery of the second suspension basket 50, and a plurality of perforations 5040 are formed on the guide plate 504.

[0034] In one embodiment, the guide plate 504 is horizontally arranged around the outer periphery of the second suspension basket 50, with a distance of 10-15cm between them. The plate surface is slightly upturned (15-20°). When the second suspension basket 50 rotates, the water flow impacts the transverse guide plate 504 and is divided into multiple horizontal circulation layers. The water flow directions of each layer are staggered, thereby breaking the large eddy and transforming it into a small-scale turbulence, reducing the overall displacement of mulberry leaves, providing better protection for tender leaves or mulberry leaves with more fragments, and reducing mechanical damage. The perforation 5040 (pore diameter 5-8mm) allows some water flow to penetrate, balancing resistance and guiding effect.

[0035] In one embodiment, a microporous aeration pipe 60 is provided at the bottom of the second suspended basket 50. When the second suspended basket 50 rotates as described in the following embodiment, an air pump or ozone generator (not shown in the figure) connected to the microporous aeration pipe 60 releases air bubbles or ozone, thereby enhancing the sterilization effect. At the same time, the bubble disturbance helps to turn the mulberry leaves, which can reduce the intensity of mechanical stirring, and ozone (O3) can replace some chemical disinfectants, making it more environmentally friendly.

[0036] It should be noted that the above implementation structure needs to be selected according to the specific use case, and the detailed structure will not be elaborated on here (existing technology).

[0037] The removable filter box 20 is equipped with a filter screen 200 inside. The front and rear opening edges of the removable filter box 20 are provided with locking holes 204. A locking plate 206 is connected to the removable filter box 20. A locking rod 2060 is provided at the bottom of the locking plate 206 and is used to connect with the locking hole 204.

[0038] In one embodiment, in order to reuse the pre-filtered water inside the housing 10, the water in the housing 10 can be filtered by a detachable filter box 20. At the same time, in order to facilitate cleaning of the detachable filter box 20, locking plates 206 are provided at the front and rear ends of the detachable filter box 20. When disassembling the detachable filter box 20, the locking rod 2060 on the locking plate 206 is pulled out from the locking port 204. The opening height of the front and rear ends of the detachable filter box 20 is lower than the bottom of the housing 10. The detachable filter box 20 is pushed out using the casters, thereby allowing the detachable filter box 20 to be cleaned. Furthermore, when installing the detachable filter box 20, the protrusions 208 on both sides of the detachable filter box 20 are connected to the slide rail 100, which allows for quick installation of the detachable filter box 20. The structure is simple.

[0039] Drainage outlets 102 are provided on both sides of the housing 10 and below the slide rail 100, a horizontal groove 104 is formed on the back of the housing 10, and a reserved opening 106 is formed in the horizontal groove 104.

[0040] In one embodiment, since the second hanging basket 50 needs to rotate, a motor is provided on the back of the box 10. The motor is connected to the reserved opening 106 through a connector in the prior art. The motor drive end is connected to the linkage mechanism, and one end of the connecting mechanism is connected to the second hanging basket 50. The linkage mechanism passes through the transverse groove 104 and drives the motor. The motor drives the connecting mechanism and the second hanging basket 50 to swing back and forth (±30°~60°). This can drive the flexible brush 502 inside the second hanging basket 50 to clean the first through hole 3162 on the first hanging basket 3160, preventing mulberry leaf debris from clogging the water flow. This can avoid the water flow circulation being affected by the accumulation of debris. Furthermore, it can also reduce the frequency of manual cleaning.

[0041] It should be noted that the above structure is for demonstration purposes only. Since the above driving structure is an existing and relatively mature technology, it is not described in detail in this case.

[0042] The back of the housing 10 is also provided with a drain pipe 40 that communicates with the removable filter box 20. Water inside the removable filter box 20 can be drained through the drain pipe 40.

[0043] The other side of the housing 10 is provided with a traction device for use in conjunction with the first traction rope 312 (see reference). Figure 1 ).

[0044] Working principle:

[0045] The detachable filter box 20 is quickly slidably connected to the slide rail 100 of the box body 10 via the protrusions 208 on both sides, and is fixed by the locking rod 2060 of the locking plate 206; the traction mechanism 30 moves along the guide rail 302 via the guide wheel 306, driving the suspension baskets 3160 / 50 to rise and fall. The second suspension basket 50 has a built-in flexible brush 502 and a microporous aeration pipe 60, which swings ±30°~60° under the drive of the motor to clean the through hole 3162 of the first suspension basket 3160, while ozone aeration sterilization is performed at the same time; the filtered water is discharged through the drain pipe 40, and the detachable filter box 20 can be pulled out as a whole for cleaning, realizing water recycling and anti-clogging functions.

[0046] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A soaking device for mulberry leaf processing facilitating disinfection filtration, characterized in that, The utility model relates to a box (10); The detachable filter box (20) is provided with protrusions (208) on both sides of the detachable filter box (20), the protrusions (208) are connected with slide rails (100) arranged on both side surfaces of the box (10), the detachable filter box (20) is quickly mounted and dismounted with the box (10); A traction mechanism (30) is arranged above the box (10); the traction mechanism (30) comprises a side cross plate (300), an auxiliary sliding mechanism arranged on the side cross plate (300) is used for sliding a guide wheel (306) on the side cross plate (300), a support seat (308) is arranged on the guide wheel (306), a traction wheel (310) is arranged in the middle of the support seat (308), a first traction rope (312) is wound on the traction wheel (310), a hook (314) is arranged at one end of the first traction rope (312), a containing mechanism for placing mulberry leaves is arranged on the hook (314); A second suspension basket (50) is arranged at the bottom of the box (10) and wraps the containing mechanism. The containing mechanism comprises a second traction rope (316), a first suspension basket (3160) is arranged at one end of the second traction rope (316), and a plurality of first through holes (3162) are formed on the first suspension basket (3160).

2. The soaking device for mulberry leaf processing facilitating disinfection and filtration according to claim 1, characterized in that, The surface of the second suspension basket (50) is formed with a plurality of second through holes (500), and a plurality of flexible brushes (502) are arranged around the inner wall of the second suspension basket (50).

3. The soaking device for mulberry leaf processing facilitating disinfection and filtration according to claim 1, characterized in that, A guide plate (504) is arranged on the outer periphery of the second suspension basket (50), and a plurality of perforations (5040) are formed on the guide plate (504).

4. The soaking device for mulberry leaf processing facilitating disinfection and filtration according to claim 1, characterized in that, The auxiliary sliding mechanism comprises guide rails (302) formed on the side cross plate (300), limiting baffle plates (304) arranged on both side surfaces of the guide rails (302), and locking grooves (318) formed on the top of the side cross plate (300) and connected with the guide rails (302).

5. The soaking device for mulberry leaf processing facilitating disinfection and filtration according to claim 1, characterized in that, The inside of the detachable filter box (20) is provided with a filter screen (200), a locking opening (204) is arranged at the front and rear opening edges of the detachable filter box (20), a locking plate (206) is connected with the detachable filter box (20), and a locking rod (2060) is arranged at the bottom of the locking plate (206) and used for connecting with the locking opening (204).

6. The soaking device for mulberry leaf processing facilitating disinfection and filtration according to claim 1, characterized in that, Drainage openings (102) are arranged on both side surfaces of the box (10) and below the slide rails (100), transverse grooves (104) are formed on the back of the box (10), and reserved openings (106) are formed in the transverse grooves (104).

7. The soaking device for mulberry leaf processing facilitating disinfection and filtration according to claim 1, characterized in that, The back of the box (10) is further provided with a drain pipe (40) communicating with the detachable filter box (20).

8. The soaking device for mulberry leaf processing facilitating disinfection and filtration according to claim 1, characterized in that, The bottom of the second suspension basket (50) is provided with a microporous aeration pipe (60).

9. The soaking device for mulberry leaf processing facilitating disinfection and filtration according to claim 1, characterized in that, The other side surface of the box (10) is provided with a traction device used in cooperation with the first traction rope (312).

10. The soaking device for mulberry leaf processing facilitating disinfection and filtration according to claim 1, characterized in that, ​

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