Small-size flat wire motor stator welding tool

Abstract

The embodiment of the utility model provides a small-size flat wire motor stator welding tool, and relates to the technical field of flat wire motor production tool equipment, and the welding tool comprises a welding clamping mechanism, a disc-shaped positioning device with the bottom horizontally arranged, and an annular fixing seat which is arranged above the positioning device and is used for fixing the welding clamping mechanism; the welding clamping mechanism comprises a bottom plate, a cover plate and a V-shaped welding chuck, the bottom plate is fixed to the annular fixing base, the non-clamping end of the V-shaped welding chuck is embedded in a reserved groove of the bottom plate, the cover plate is arranged on the bottom plate and can slide relative to the bottom plate, and the V-shaped welding chuck is fixed to the bottom plate. The head of the cover plate is provided with two clamping pieces which are provided with a certain gap and used for clamping the clamping end of the V-shaped welding chuck. The welding tool provided by the embodiment of the utility model is small in size and convenient to mount, and in addition, the welding chuck is also convenient to replace.

Description

Technical Field

[0001] This application relates to the technical field of tooling and equipment for producing flat wire motors, and in particular to a stator welding tooling for a small-volume flat wire motor. Background Technology

[0002] With the development of flat wire motor technology, based on the advantages of flat wire motors such as small size and high power, more and more companies are beginning to flatten traditional round wire motors, thus requiring increasingly higher levels of automated production technology for flat wire motors.

[0003] In existing technologies, traditional welding fixtures for clamping flat copper wire (flat wire winding) solder joints on the stator of flat wire motors, which have various output positions and shapes of the busbars, are not only bulky but also difficult to assemble. Furthermore, these welding fixtures are prone to copper slag accumulation after long-term production (the welding clamps are prone to slag buildup), and the welding clamps of traditional welding fixtures are not easily replaced. Therefore, a new welding fixture is urgently needed to solve these problems. Utility Model Content

[0004] This application provides a small-volume flat wire motor stator welding fixture. This welding fixture is not only small in size, but also easy to install. In addition, its welding chuck is easy to replace.

[0005] This application provides a welding fixture for a small-volume flat wire motor stator, including a welding clamping mechanism, a disc-shaped positioning device with a horizontally arranged bottom, and an annular fixing seat disposed above the positioning device for fixing the welding clamping mechanism.

[0006] The welding clamping mechanism includes a base plate, a cover plate, and a V-shaped welding chuck. The base plate is fixed on the annular fixing seat. The non-clamping end of the V-shaped welding chuck is embedded in a reserved groove in the base plate. The cover plate is disposed on the base plate and can slide relative to the base plate. The head of the cover plate is provided with two clamping members with a certain gap for clamping the clamping end of the V-shaped welding chuck.

[0007] In the welding fixture for the small-volume flat wire motor stator described in the embodiments of this application, the positioning device includes a disc-shaped positioning plate with a horizontally arranged bottom, and a circular boss disposed at the center of the positioning plate for positioning the flat wire motor stator, wherein the annular fixing seat is disposed on the positioning plate.

[0008] In the small-volume flat wire motor stator welding fixture described in this application embodiment, there are multiple welding clamping mechanisms, and the multiple welding clamping mechanisms are arranged circumferentially on the annular fixed base at preset intervals.

[0009] The small-volume flat wire motor stator welding fixture described in this application embodiment also includes two fixing components;

[0010] The base plate is provided with two base plate waist holes, and two fixing members pass through the two base plate waist holes to fix the base plate to the annular fixing seat. One of the fixing members passes through one base plate waist hole.

[0011] The cover plate has two cover plate waist holes at the positions corresponding to the two base plate waist holes. The two fixing members pass through the two cover plate waist holes, and the cover plate can slide relative to the base plate through the two cover plate waist holes and the two fixing members.

[0012] In the stator welding fixture for a small-volume flat wire motor described in this application embodiment, the annular fixed seat is provided with an annular groove, and the base plate is fixed in the annular groove.

[0013] In the small-volume flat wire motor stator welding fixture described in the embodiments of this application, the fixing component is a bolt.

[0014] The small-volume flat wire motor stator welding fixture described in this application embodiment also includes a driving mechanism for driving the cover plate to slide relative to the base plate, and the driving mechanism is connected to the cover plate.

[0015] In the small-volume flat wire motor stator welding fixture described in the embodiments of this application, the driving mechanism is a cylinder or a servo motor.

[0016] In the small-volume flat wire motor stator welding fixture described in the embodiments of this application, the clamping element is a cylindrical pin.

[0017] In the small-volume flat wire motor stator welding fixture described in this application embodiment, the V-shaped welding chuck is made of a metal with good electrical conductivity.

[0018] The small-volume flat wire motor stator welding fixture provided in this application includes a welding clamping mechanism, a disc-shaped positioning device horizontally positioned at the bottom, and an annular fixing seat above the positioning device for fixing the welding clamping mechanism. The welding clamping mechanism includes a base plate, a cover plate, and a V-shaped welding chuck. The base plate is fixed on the annular fixing seat, and the non-clamping end of the V-shaped welding chuck is embedded in a reserved groove in the base plate. The cover plate is mounted on the base plate and can slide relative to the base plate. The head of the cover plate is provided with two clamping members with a certain gap for clamping the clamping end of the V-shaped welding chuck. Therefore, the welding fixture provided in this application is not only small in size but also easy to install. In addition, the welding chuck is easy to replace. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 A schematic diagram of the structure of the welding fixture for the stator of a small-volume flat wire motor provided in the embodiments of this application.

[0021] Figure 2 This is a schematic diagram showing the connection between the base plate, the V-shaped welding clamp, and the annular fixing seat provided in an embodiment of this application.

[0022] Explanation of icon numbers:

[0023] 10-Welding clamping mechanism; 20-Positioning device; 30-Annular fixed seat

[0024] 40-Clamping component 50-Fixing component 101-Base plate

[0025] 102-Cover plate; 103-V-shaped welding chuck; 201-Positioning plate

[0026] 202-Circular Boss Detailed Implementation

[0027] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0028] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.

[0029] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0030] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0031] The following disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, various specific examples of processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.

[0032] This application provides a welding fixture for a small-volume flat wire motor stator. (See reference...) Figure 1 and Figure 2 The welding fixture for the stator of a small-volume flat wire motor includes a welding clamping mechanism 10, a disc-shaped positioning device 20 with its bottom horizontally arranged, and an annular fixing seat 30 arranged above the positioning device for fixing the welding clamping mechanism.

[0033] The welding clamping mechanism 10 includes a base plate 101, a cover plate 102, and a V-shaped welding chuck 103. The base plate 101 is fixed on a circular fixed seat 30. The non-clamping end of the V-shaped welding chuck 103 is embedded in a reserved groove in the base plate 101. The cover plate 102 is disposed on the base plate 101 and can slide relative to the base plate 101. The head of the cover plate 102 is provided with two clamping members 40 with a certain gap for clamping the clamping end of the V-shaped welding chuck 103.

[0034] In this embodiment, simply pushing the cover plate 102 forward relative to the base plate 101 causes the two clamping members 40 on the head of the cover plate 102 to move forward and clamp the V-shaped welding chuck 103, thereby clamping the solder joint (flat copper wire solder joint). When it is necessary to loosen the solder joint, simply pull the cover plate 102 backward relative to the base plate 101. The two clamping members 40 on the head of the cover plate 102 will then move backward and loosen the V-shaped welding chuck 103, thereby loosening the solder joint (flat copper wire solder joint).

[0035] In this embodiment of the application, if the V-shaped welding chuck 103 needs to be replaced, it can be replaced simply by removing the cover plate 102, which is convenient and quick. In addition, the V-shaped welding chuck 103 has a low cost, so the replacement cost is relatively low.

[0036] The V-shaped welding chuck 103 in this embodiment of the application can be used more flexibly due to its slender design.

[0037] In some embodiments, the positioning device 20 includes a disc-shaped positioning disk 201 with its bottom horizontally disposed, and a circular boss 202 disposed at the center of the positioning disk for positioning the stator of the flat wire motor, wherein an annular fixing seat 30 is disposed on the positioning disk 201.

[0038] In some embodiments, the number of welding clamping mechanisms 10 is multiple, and the multiple welding clamping mechanisms 10 are arranged circumferentially on the annular fixing seat 30 at preset intervals.

[0039] It should be noted that the number of welding clamping mechanisms 10 is not specifically limited here, and those skilled in the art can set it according to the actual situation (actual product).

[0040] In some embodiments, the stator welding fixture for small-volume flat wire motors also includes two fixing members 50; the base plate 101 is provided with two base plate waist holes, and the two fixing members 50 pass through the two base plate waist holes to fix the base plate 101 on the annular fixing seat 30, wherein one fixing member 50 passes through one base plate waist hole; the cover plate 102 is provided with two cover plate waist holes at positions corresponding to the two base plate waist holes, and the two fixing members 50 pass through the two cover plate waist holes, and the cover plate 102 can slide relative to the base plate 101 through the two cover plate waist holes and the two fixing members 50.

[0041] Specifically, the fastener 50 passes through both the bottom plate waist hole and the cover plate waist hole. The fastener 50 is used to fix the bottom plate 101 on one hand, and to allow the cover plate 102 to maintain linear movement relative to the bottom plate 101 on the bottom plate 101 without detaching from the bottom plate 101 on the other hand.

[0042] In some embodiments, the annular fixing base 30 is provided with an annular groove, and the base plate 101 is fixed in the annular groove.

[0043] The circular groove facilitates the positioning of the base plate 101 and also helps to better fix the base plate 101.

[0044] In some embodiments, the fastener 50 is a bolt.

[0045] In some embodiments, the stator welding fixture for small-volume flat wire motors further includes a drive mechanism for driving the cover plate 102 to slide relative to the base plate 101, the drive mechanism being connected to the cover plate 102.

[0046] It should be noted that this application also supports the use of manual pushing to slide the cover plate 102 relative to the base plate 101.

[0047] In some embodiments, the drive mechanism is a cylinder or a servo motor.

[0048] It should be noted that the driving mechanism is not limited to cylinders or servo motors; any mechanism capable of driving the cover plate 102 to slide relative to the base plate 101 is acceptable, and will not be listed here.

[0049] In some embodiments, the clamping element 40 is a cylindrical pin.

[0050] It should be noted that the clamping part 40 is not limited to a cylindrical pin; it can be a similar contoured part, etc. Any part that can achieve the same effect is acceptable, and no specific limitation is made here.

[0051] In some embodiments, the V-shaped welding chuck 103 is made of a metal with good electrical conductivity.

[0052] In summary, the small-volume flat wire motor stator welding fixture provided in this application has the following advantages: ① easy installation; ② small size, requiring less operating space compared to circumferential clamping welding fixtures; ③ lower cost, and quick replacement of welding chucks; ④ more perfect compatibility with irregularly distributed weld points in narrow spaces.

[0053] In summary, the small-volume flat wire motor stator welding fixture provided in this application includes a welding clamping mechanism 10, a disc-shaped positioning device 20 horizontally positioned at the bottom, and an annular fixing seat 30 above the positioning device for fixing the welding clamping mechanism. The welding clamping mechanism 10 includes a base plate 101, a cover plate 102, and a V-shaped welding chuck 103. The base plate 101 is fixed on the annular fixing seat 30. The non-clamping end of the V-shaped welding chuck 103 is embedded in a reserved groove in the base plate 101. The cover plate 102 is disposed on the base plate 101 and can slide relative to the base plate 101. The head of the cover plate 102 is provided with two clamping members 40 with a certain gap for clamping the clamping end of the V-shaped welding chuck 103. Therefore, the welding fixture provided in this application is not only small in size but also easy to install. In addition, the welding chuck is easy to replace.

[0054] In the above embodiments, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions in other embodiments.

[0055] The above provides a detailed description of a small-volume flat wire motor stator welding fixture provided in the embodiments of this application. Specific examples have been used to illustrate the principles and implementation methods of this application. The descriptions of the above embodiments are only for the purpose of helping to understand the technical solutions and core ideas of this application. Those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.

Claims

1. A welding fixture for a small-volume flat wire motor stator, characterized in that, It includes a welding clamping mechanism, a disc-shaped positioning device with a horizontally positioned bottom, and an annular fixing seat above the positioning device for fixing the welding clamping mechanism. The welding clamping mechanism includes a base plate, a cover plate, and a V-shaped welding chuck. The base plate is fixed on the annular fixing seat. The non-clamping end of the V-shaped welding chuck is embedded in a reserved groove in the base plate. The cover plate is disposed on the base plate and can slide relative to the base plate. The head of the cover plate is provided with two clamping members with a certain gap for clamping the clamping end of the V-shaped welding chuck.

2. The welding fixture for the stator of a small-volume flat wire motor as described in claim 1, characterized in that, The positioning device includes a disc-shaped positioning plate with its bottom horizontally arranged, and a circular boss located at the center of the positioning plate for positioning the stator of the flat wire motor, wherein the annular fixing seat is arranged on the positioning plate.

3. The welding fixture for the stator of a small-volume flat wire motor as described in claim 1, characterized in that, The number of welding clamping mechanisms is multiple, and the multiple welding clamping mechanisms are arranged circumferentially on the annular fixed base at preset intervals.

4. The welding fixture for the stator of a small-volume flat wire motor as described in claim 1, characterized in that, It also includes two fasteners; The base plate is provided with two base plate waist holes, and two fixing members pass through the two base plate waist holes to fix the base plate to the annular fixing seat. One of the fixing members passes through one base plate waist hole. The cover plate has two cover plate waist holes at the positions corresponding to the two base plate waist holes. The two fixing members pass through the two cover plate waist holes, and the cover plate can slide relative to the base plate through the two cover plate waist holes and the two fixing members.

5. The welding fixture for the stator of a small-volume flat wire motor as described in claim 4, characterized in that, The annular fixing base is provided with an annular groove, and the base plate is fixed in the annular groove.

6. The welding fixture for the stator of a small-volume flat wire motor as described in claim 4, characterized in that, The fastener is a bolt.

7. The welding fixture for the stator of a small-volume flat wire motor as described in claim 1, characterized in that, It also includes a drive mechanism for driving the cover plate to slide relative to the base plate, the drive mechanism being connected to the cover plate.

8. The welding fixture for the stator of a small-volume flat wire motor as described in claim 7, characterized in that, The drive mechanism is a cylinder or a servo motor.

9. The welding fixture for the stator of a small-volume flat wire motor as described in claim 1, characterized in that, The clamping element is a cylindrical pin.

10. The welding fixture for the stator of a small-volume flat wire motor as described in claim 1, characterized in that, The V-shaped welding clamp is made of a metal with good electrical conductivity.

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