Scrap collecting device for crankshaft machining machine table
By designing a waste chip collection device for crankshaft machining tables, a scraper driven by a hydraulic rod is used to clean up the waste chips, and a dual-axis motor vibrating filter tank is used to separate the waste chips and waste liquid. This solves the problem of waste liquid waste caused by the mixing of waste chips and waste liquid, and realizes the recycling of waste liquid.
Patent Information
- Application Number
- CN202520482889.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-03-19
AI Technical Summary
During crankshaft machining, waste chips mix with waste liquid, making it impossible to recycle the waste liquid and resulting in waste.
A waste collection device is designed, comprising a base, legs, mounting plate, cleaning mechanism, filter tank, installation mechanism, vibration mechanism, and collection mechanism. The device cleans waste by driving a scraper with a hydraulic rod, vibrates the filter tank by using a dual-axis motor to drive an eccentric wheel, separates waste from waste liquid by the filter plate, and collects the waste liquid through a connecting pipe.
It achieves effective separation of waste chips and waste liquid, enabling the waste liquid to be recycled and reused, thus solving the problem of waste liquid waste.
Smart Images

Figure CN223960976U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of crankshaft technology, and in particular relates to a waste chip collection device for crankshaft processing machine. Background Technology
[0002] A crankshaft is a mechanical part whose main function is to convert reciprocating linear motion into rotary motion, or vice versa. In internal combustion engines, steam engines, and other heat engines, the crankshaft is a core component that converts the reciprocating motion of the piston into rotary motion, thereby driving the wheels, propellers, etc. of vehicles or machinery.
[0003] During the crankshaft manufacturing process, waste chips are generated and need to be collected. However, these chips mix with waste liquid during collection. The problem with the above technology is that, in the existing technology, the waste chips mix with the waste liquid during collection, making it impossible to recycle the waste liquid, thus resulting in waste liquid waste. Utility Model Content
[0004] In view of the problems existing in the prior art, this utility model provides a waste chip collection device for crankshaft processing machine that can overcome or at least partially solve the above problems.
[0005] This utility model is implemented as follows: a waste chip collection device for a crankshaft machining machine includes a base, a support leg, and a mounting plate. The base is fixedly mounted at its bottom to the top of the support leg; the mounting plate is fixedly mounted on the surface of the support leg; a cleaning mechanism is mounted at the top of the base; a filter groove is mounted at the bottom of the base; an installation mechanism is mounted at the top of the base; a vibration mechanism is mounted at the bottom of the base; a collection mechanism is mounted at the bottom of the base; and a collection groove is mounted at the top of the mounting plate.
[0006] To improve the cleaning of waste debris, preferably, the cleaning mechanism includes a hydraulic rod, a transmission frame, and a scraper. The bottom of the scraper is movably installed at the bottom of the base cavity. One end of the transmission frame is fixedly installed on the left side of the scraper, and the surface of the transmission frame is movably installed in the middle of the base. The top of the hydraulic rod is fixedly installed at the bottom of the base, and the other end of the transmission frame is fixedly installed at the output end of the hydraulic rod. The transmission frame can be moved by the hydraulic rod, which in turn moves the scraper, and the scraper cleans the waste debris from the base.
[0007] To improve the installation of the filter tank, preferably, the installation mechanism includes a mounting rod, a spring, and a fixing plate. The top of the mounting rod is fixedly installed to the bottom of the base, the middle part of the fixing plate is movably installed on the surface of the mounting rod, one end of the spring is fixedly installed to the bottom of the base, the other end of the spring is fixedly installed to the top of the fixing plate, the surface of the fixing plate is fixedly installed to the surface of the filter tank, the spring is sleeved on the surface of the mounting rod, and can be installed on the fixing plate through the filter tank. The fixing plate is mounted on the spring, and the spring is mounted on the base, thereby installing the filter tank.
[0008] To improve the vibration of the mounting slot, the vibration mechanism preferably includes a dual-axis motor, a transmission rod, an eccentric wheel, and a support plate. The top of the support plate is fixedly installed at the bottom of the filter tank, the top of the dual-axis motor is fixedly installed at the bottom of the filter tank, one end of the transmission rod is fixedly installed at the output end of the dual-axis motor, the surface of the eccentric wheel is fixedly installed at the other end of the transmission rod, and the surface of the transmission rod is movably installed in the middle of the support plate. The dual-axis motor can rotate, driving the eccentric wheel to rotate. Through the cooperation of the eccentric wheel and the spring, the mounting slot vibrates.
[0009] To improve waste liquid collection, preferably, the collection mechanism includes a collection box, a connecting pipe, and a drain pipe. The bottom of the collection box is fixedly installed on the top of the mounting plate. The left side of the collection box is fixedly connected to the bottom of the filter tank through the connecting pipe. The left side of the drain pipe is fixedly installed on the right side of the collection box, allowing waste liquid to enter the collection box through the connecting pipe and be collected by the collection box.
[0010] To improve the filtration of waste chips and waste liquid, preferably, a filter plate is installed in the inner cavity of the filter tank, and a discharge plate is installed on the left side of the filter tank, so that waste liquid can enter the filter tank through the filter plate and enter the collection tank through the discharge plate.
[0011] In order to observe the inside of the collection box, preferably, an observation plate is installed on the front side of the collection box. The observation plate is made of acrylic material and has scale lines installed on the front side. The inside of the collection box can be observed through the observation plate, and the amount of waste liquid can be clearly understood through the scale lines.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] This utility model, by setting up a base, support legs, mounting plate, cleaning mechanism, filter tank, installation mechanism, vibration mechanism, collection mechanism, and collection tank, first activates the vibration mechanism, causing the dual-axis motor to rotate. The dual-axis motor drives the eccentric wheel to rotate, and the eccentric wheel, in conjunction with the spring, causes the filter tank to vibrate. Then, the cleaning mechanism is activated, driving the hydraulic rod to move the transmission frame, which in turn moves the scraper. The scraper pushes the waste liquid into the filter tank, where the waste debris is filtered through the filter plate. The waste debris then passes through the discharge plate into the collection tank, while the waste liquid passes through the filter plate into the filter tank. Finally, the waste liquid enters the collection box through a connecting pipe. This solves the problem in existing technologies where waste debris mixes with the waste liquid during collection, making it impossible to recycle the waste liquid and resulting in waste liquid waste. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure provided in an embodiment of the present utility model;
[0015] Figure 2 This is a three-dimensional structural diagram of the cleaning mechanism provided in this embodiment of the utility model;
[0016] Figure 3 This is a three-dimensional structural diagram of the installation mechanism and the collection mechanism provided in this embodiment of the utility model;
[0017] Figure 4 This is a three-dimensional structural diagram of the vibration mechanism provided in an embodiment of this utility model.
[0018] In the diagram: 1. Base; 2. Support leg; 3. Mounting plate; 4. Cleaning mechanism; 401. Hydraulic rod; 402. Transmission frame; 403. Scraper; 5. Filter tank; 6. Mounting mechanism; 601. Mounting rod; 602. Spring; 603. Fixing plate; 7. Vibration mechanism; 701. Dual-axis motor; 702. Transmission rod; 703. Eccentric wheel; 704. Support plate; 8. Collection mechanism; 801. Collection box; 802. Connecting pipe; 803. Drain pipe; 9. Collection tank; 10. Filter plate; 11. Discharge plate; 12. Observation plate. Detailed Implementation
[0019] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0020] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0021] like Figures 1 to 4As shown in the figure, a waste chip collection device for a crankshaft machining machine provided by this utility model includes a base 1, a support leg 2, and a mounting plate 3. The bottom of the base 1 is fixedly installed on the top of the support leg 2, and the surface of the mounting plate 3 is fixedly installed on the surface of the support leg 2. A cleaning mechanism 4 is installed on the top of the base 1, a filter groove 5 is installed on the bottom of the base 1, a mounting mechanism 6 is installed on the top of the base 1, a vibration mechanism 7 is installed on the bottom of the base 1, a collection mechanism 8 is installed on the bottom of the base 1, and a collection groove 9 is installed on the top of the mounting plate 3. To improve the cleaning of waste chips, the cleaning mechanism 4 includes a hydraulic rod 401, a transmission frame 402, and a scraper 403. The bottom of the scraper 403 is movably installed on the bottom of the inner cavity of the base 1, and one end of the transmission frame 402 is fixedly installed on the scraper 403. On the left side of 03, the transmission frame 402 is movably mounted on the middle of the base 1. The top of the hydraulic rod 401 is fixedly mounted on the bottom of the base 1, and the other end of the transmission frame 402 is fixedly mounted on the output end of the hydraulic rod 401. It can be driven by the hydraulic rod 401. The hydraulic rod 401 drives the transmission frame 402 to move, and the transmission frame 402 drives the scraper 403 to move. The scraper 403 cleans the waste from the base 1. In order to improve the installation of the filter tank 5, the installation mechanism 6 includes a mounting rod 601, a spring 602, and a fixing plate 603. The top of the mounting rod 601 is fixedly mounted on the bottom of the base 1, the middle of the fixing plate 603 is movably mounted on the surface of the mounting rod 601, and one end of the spring 602 is fixedly mounted on the bottom of the base 1. The other end is fixedly installed on the top of the fixing plate 603. The surface of the fixing plate 603 is fixedly installed on the surface of the filter tank 5. The spring 602 is sleeved on the surface of the mounting rod 601 and can be installed on the fixing plate 603 through the filter tank 5. The fixing plate 603 is installed on the spring 602, and the spring 602 is installed on the base 1, thereby installing the filter tank 5. In order to improve the vibration of the mounting tank, the vibration mechanism 7 includes a dual-axis motor 701, a transmission rod 702, an eccentric wheel 703, and a support plate 704. The top of the support plate 704 is fixedly installed on the bottom of the filter tank 5, the top of the dual-axis motor 701 is fixedly installed on the bottom of the filter tank 5, one end of the transmission rod 702 is fixedly installed on the output end of the dual-axis motor 701, and the surface of the eccentric wheel 703 is fixedly installed on the bottom of the filter tank 5. The transmission rod 702 is mounted on the other end of the transmission rod 702, which is movably mounted on the middle of the support plate 704. It can be rotated by the dual-axis motor 701, which drives the eccentric wheel 703 to rotate. Through the cooperation of the eccentric wheel 703 and the spring 602, the mounting groove vibrates. To improve the collection of waste liquid, the collection mechanism 8 includes a collection box 801, a connecting pipe 802, and a drain pipe 803. The bottom of the collection box 801 is fixedly mounted on the top of the mounting plate 3. The left side of the collection box 801 is fixedly connected to the bottom of the filter tank 5 through the connecting pipe 802. The left side of the drain pipe 803 is fixedly mounted on the right side of the collection box 801. Waste liquid can enter the collection box 801 through the connecting pipe 802 and be collected by the collection box 801.To improve the filtration of waste debris and waste liquid, a filter plate 10 is installed inside the filter tank 5. A discharge plate 11 is installed on the left side of the filter tank 5, allowing waste liquid to enter the filter tank 5 through the filter plate 10 and then flow into the collection tank 9 through the discharge plate 11. To allow observation of the inside of the collection box 801, an observation plate 12 is installed on the front of the collection box 801. The observation plate 12 is made of acrylic and has graduations on its front, allowing observation of the inside of the collection box 801 and a clear understanding of the amount of waste liquid.
[0022] The working principle of this utility model:
[0023] In use, first turn on the vibration mechanism 7, the dual-axis motor 701 rotates, the dual-axis motor 701 drives the transmission rod 702 to rotate, the transmission rod 702 drives the eccentric wheel 703 to rotate, and through the cooperation of the eccentric wheel 703 and the spring 602, the filter tank 5 vibrates. Then turn on the cleaning mechanism 4, the hydraulic rod 401 drives the transmission frame 402 to move, the transmission frame 402 drives the scraper 403 to move, the scraper 403 cleans the waste from the base 1, the waste is pushed into the filter tank 5 by the scraper 403, the waste is filtered through the filter plate 10, the waste falls into the collection tank 9 through the discharge plate 11, the waste liquid enters the filter tank 5 through the filter plate 10, and the waste liquid enters the collection box 801 through the connecting pipe 802 for collection.
[0024] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0025] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can exercise their rights without departing from the scope of the present utility model.
Claims
1. A waste chip collection device for a crankshaft machining machine, comprising a base (1), support legs (2), and a mounting plate (3), characterized in that: The bottom of the base (1) is fixedly installed on the top of the support leg (2), the surface of the mounting plate (3) is fixedly installed on the surface of the support leg (2), a cleaning mechanism (4) is installed on the top of the base (1), a filter groove (5) is installed on the bottom of the base (1), an installation mechanism (6) is installed on the top of the base (1), a vibration mechanism (7) is installed on the bottom of the base (1), a collection mechanism (8) is installed on the bottom of the base (1), and a collection groove (9) is installed on the top of the mounting plate (3).
2. The waste chip collection device for a crankshaft machining table as described in claim 1, characterized in that: The cleaning mechanism (4) includes a hydraulic rod (401), a transmission frame (402), and a scraper (403). The bottom of the scraper (403) is movably installed at the bottom of the inner cavity of the base (1). One end of the transmission frame (402) is fixedly installed on the left side of the scraper (403). The surface of the transmission frame (402) is movably installed in the middle of the base (1). The top of the hydraulic rod (401) is fixedly installed at the bottom of the base (1). The other end of the transmission frame (402) is fixedly installed at the output end of the hydraulic rod (401).
3. The waste chip collection device for a crankshaft machining table as described in claim 1, characterized in that: The installation mechanism (6) includes an installation rod (601), a spring (602), and a fixing plate (603). The top of the installation rod (601) is fixedly installed on the bottom of the base (1). The middle part of the fixing plate (603) is movably installed on the surface of the installation rod (601). One end of the spring (602) is fixedly installed on the bottom of the base (1), and the other end of the spring (602) is fixedly installed on the top of the fixing plate (603). The surface of the fixing plate (603) is fixedly installed on the surface of the filter tank (5), and the spring (602) is sleeved on the surface of the installation rod (601).
4. The waste chip collection device for a crankshaft machining machine as described in claim 3, characterized in that: The vibration mechanism (7) includes a dual-axis motor (701), a transmission rod (702), an eccentric wheel (703), and a support plate (704). The top of the support plate (704) is fixedly installed at the bottom of the filter tank (5). The top of the dual-axis motor (701) is fixedly installed at the bottom of the filter tank (5). One end of the transmission rod (702) is fixedly installed at the output end of the dual-axis motor (701). The surface of the eccentric wheel (703) is fixedly installed at the other end of the transmission rod (702). The surface of the transmission rod (702) is movably installed in the middle of the support plate (704).
5. The waste chip collection device for a crankshaft machining machine as described in claim 1, characterized in that: The collection mechanism (8) includes a collection box (801), a connecting pipe (802), and a drain pipe (803). The bottom of the collection box (801) is fixedly installed on the top of the mounting plate (3). The left side of the collection box (801) is fixedly connected to the bottom of the filter tank (5) through the connecting pipe (802). The left side of the drain pipe (803) is fixedly installed on the right side of the collection box (801).
6. The waste chip collection device for a crankshaft machining machine as described in claim 1, characterized in that: The filter tank (5) has a filter plate (10) installed in its inner cavity, and a discharge plate (11) is installed on the left side of the filter tank (5).
7. The waste chip collection device for a crankshaft machining machine as described in claim 5, characterized in that: An observation plate (12) is installed on the front side of the collection box (801). The observation plate (12) is made of acrylic material and has scale lines installed on the front side.