Alkaline composite cement mixing and stirring device
By designing a sealed mixing tank and an automated feeding system, the problems of material loss and inconvenient cleaning during the mixing process of alkaline composite cement were solved, realizing an automated, safe and efficient mixing process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-03-03
AI Technical Summary
During the mixing of alkaline composite cement, substances are easily ejected, causing losses and pollution. Traditional mixers have low automation, are inconvenient to clean, and are prone to rust.
A feeding system including a sealed mixing tank, a synchronously rotating distribution plate, and a solenoid valve is designed to achieve automated feeding and discharging. It combines a mixing shaft and mixing blades for mixing, and the discharge port facilitates automatic discharge.
The mixing process is automated, preventing material loss from flying out, improving safety and ease of cleaning, and enhancing the durability of the equipment.
Smart Images
Figure CN223961475U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of mixing devices, specifically an alkaline composite cement mixing device. Background Technology
[0002] In the process of mixing alkaline composite cement, powdered materials are usually added first and mixed evenly before adding NaOH, water glass, and water. Since the mixer is not sealed, material loss occurs during mixing, and ejected substances can cause harm to humans. Furthermore, traditional cement mixers require manual removal of the discharge material, making cleaning inconvenient, prone to rust, and lacking in automation. Utility Model Content
[0003] The purpose of this invention is to provide an alkaline composite cement mixing and stirring device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an alkaline composite cement mixing and stirring device, comprising a support base, a mixing tank fixed on the support base, and a stirring mechanism for mixing the raw materials inside the mixing tank. The mixing tank is a sealed cavity, and a distribution plate that rotates synchronously with the stirring mechanism is provided inside the mixing tank. Several liquid outlet holes are provided through the side wall of the distribution plate. A feeding tank is provided at the top of the mixing tank, and the feeding tank includes a first storage chamber for storing powder materials and several second storage chambers. A first feeding funnel is provided at the bottom of the first storage chamber, extending into the interior of the mixing tank. A second feeding funnel is provided at the bottom of the second storage chamber, extending into the interior of the distribution plate. Solenoid valves for controlling the feeding speed are provided on both the first and second feeding funnels. A discharge port extending to the bottom of the support base is provided at the bottom of the mixing tank.
[0005] Furthermore, the top of the feeding tank is provided with a sealing cover that corresponds one-to-one with the first storage chamber and the second storage chamber, and the sealing cover is provided with a handle.
[0006] Furthermore, the second storage chamber is provided in three parts, which are used to store NaOH, water glass and water respectively.
[0007] Furthermore, the stirring mechanism includes a stirring shaft rotatably disposed inside the stirring tank, a plurality of stirring blades disposed on the stirring shaft, and a rotary drive component that drives the stirring shaft to rotate.
[0008] Furthermore, the dispensing plate is a cylindrical cavity with an open top, and the dispensing plate is coaxially fixed to the top of the stirring shaft. The top of the inner wall of the stirring tank is provided with an annular limiting seat that fits tightly against the top of the dispensing plate.
[0009] Compared with the prior art, the beneficial effects of this utility model are: the alkaline composite cement mixing and stirring device has a feeding tank set at the top of the mixing tank, which can add different raw materials into the mixing tank in sequence as needed. It has a high degree of automation and avoids the situation of fly ash generated by frequent opening and closing during the mixing process. By setting a discharge port at the bottom of the support base, the cement that has been mixed can be automatically discharged downwards, which also facilitates the later cleaning of the inside of the mixing tank. Attached Figure Description
[0010] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0011] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0012] Figure 3 This is a three-dimensional structural diagram of the feeding tank of this utility model;
[0013] Figure 4 This is a three-dimensional structural diagram of the stirring mechanism of this utility model.
[0014] In the diagram: 1. Support base; 2. Mixing tank; 201. Annular limiting seat; 3. Feeding tank; 301. First storage chamber; 3011. First feeding funnel; 302. Second storage chamber; 3021. Second feeding funnel; 303. Solenoid valve; 4. Sealing cover; 401. Handle; 5. Mixing mechanism; 501. Mixing shaft; 502. Mixing blades; 503. Rotary drive component; 6. Discharge port; 7. Distribution plate; 701. Liquid outlet. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. In the description of the present utility model, it should be noted that the terms "first," "second," etc., are used for descriptive purposes only and do not specifically refer to any order or sequence, nor are they intended to limit the present utility model. They are merely used to distinguish components or operations described with the same technical terms, and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, features defined with "first" or "second" may explicitly or implicitly include at least one of those features. The term "comprising" and any variations thereof in the specification, claims, and accompanying drawings of the present utility model are intended to cover non-exclusive inclusion.
[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to fixed connections or detachable connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, in the description of this utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0017] Please see Figure 1-4 The present invention provides an embodiment of an alkaline composite cement mixing device, comprising a support base 1, a mixing tank 2 fixed on the support base 1, and a mixing mechanism 5 for mixing the raw materials inside the mixing tank 2. In this embodiment, the support base 1 includes a horizontally placed top plate and four support legs fixed at the four corners of the bottom of the top plate. The mixing tank 2 is a cylindrical sealed cavity placed vertically at the top of the top plate, which can avoid fly ash pollution of the environment and damage to the health of workers during the mixing process.
[0018] The stirring mechanism 5 includes a stirring shaft 501 rotatably mounted inside the stirring tank 2, several stirring blades 502 mounted on the stirring shaft 501, and a rotary drive 503 that drives the stirring shaft 501 to rotate. The stirring shaft 14 is rotatably mounted in the middle inside the stirring tank 2 via bearings. The rotary drive 503 is specifically a motor, which is mounted at the top of the stirring tank 2. The top of the stirring shaft 14 extends to the outside of the stirring tank 2 and is connected to the motor via a coupling. The stirring shaft 14 and the stirring tank 7 are filled with sealing material to prevent fly ash. During operation, the motor drives the stirring shaft 501 and the stirring blades 502 to rotate, thereby stirring and mixing the raw materials inside the stirring tank 2.
[0019] In this embodiment, the mixing tank 2 is equipped with a distribution plate 7 that rotates synchronously with the mixing mechanism 5. The side wall of the distribution plate 7 is provided with a plurality of liquid outlet holes 701. Specifically, the distribution plate 7 is a cylindrical cavity with an open top. The distribution plate 7 is coaxially fixed to the top of the mixing shaft 501. The mixing shaft 501 can drive the distribution plate 7 to rotate synchronously. The top of the inner side wall of the mixing tank 2 is provided with an annular limiting seat 201 that fits tightly against the outer side wall of the top of the distribution plate 7 to improve the stability of the rotation of the distribution plate 7. Furthermore, in order to improve the sealing performance, a sealing ring can be provided on the contact surface between the annular limiting seat 201 and the distribution plate 7. In order to avoid the blockage of the liquid outlet holes 701, a scraper (not shown in the figure) that fits tightly against the side wall of the distribution plate 7 can also be provided on the annular limiting seat 201 to scrape off the cement adhering to the outer side wall of the distribution plate 7, thereby playing a cleaning role.
[0020] A feeding tank 3 is provided at the top of the mixing tank 2, and the feeding tank 3 includes a first storage chamber 301 for storing powder materials and a plurality of second storage chambers 302. A sealing cover 4 corresponding to the first storage chamber 301 and the second storage chamber 302 is provided at the top of the feeding tank 3, and a handle 401 is provided on the sealing cover 4. The bottom end of the first storage chamber 301 is provided with a first feeding funnel 3011 extending into the interior of the mixing tank 2, and the bottom end of the second storage chamber 302 is provided with a second feeding funnel 3021 extending into the interior of the distribution plate 7. The distribution plate 7 can evenly throw the liquid raw materials entering the chamber out to the surroundings, making the mixing more uniform and efficient. Both the first feeding funnel 3011 and the second feeding funnel 3021 are provided with solenoid valves 303 to control the feeding speed. In this embodiment, the number of second storage chambers 302 is set to three, which are used to store NaOH, water glass and water respectively. Other numbers can also be set as needed. The distance between the three second feeding funnels 3021 and the stirring shaft 501 is smaller than the distance between the first feeding funnel 3011 and the stirring shaft 501 to avoid affecting the rotation of the distribution plate 7. The specific dimensions of the first storage chamber 301 and the second storage chamber 302 can be set according to the required amount of raw materials.
[0021] The bottom of the mixing tank 2 is provided with a discharge port 6 extending to the bottom of the support base 1. A valve is installed on the discharge port 6, and the discharge port 6 is specifically located on one side of the bottom of the mixing tank 2. After mixing is completed, cement can be automatically discharged downwards, and washing water can also be conveniently discharged downwards. There is no need for manual digging, and the degree of automation is high.
[0022] Working principle: First, powder material is added into the first storage chamber 301. NaOH, water glass, and water are added into the three second storage chambers 302 respectively. During operation, the powder material, NaOH, water glass, and water can be added into the mixing tank 2 through the solenoid valve 303. The rotating drive component 503 drives the stirring shaft 501 to rotate. The stirring shaft 501 drives the stirring blades 502 and the distribution plate 7 to rotate. The raw materials such as NaOH, water glass, and water first enter the interior of the distribution plate 7, and then are evenly sprinkled around under the action of centrifugal force. The stirring blades 502 mix and stir the raw materials inside. The cement that has been mixed is discharged downward through the discharge port 6.
[0023] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A basic composite cement mixing and stirring device comprising a supporting base (1), a stirring tank (2) fixed on the supporting base (1), and a stirring mechanism (5) for mixing raw materials inside the stirring tank (2), characterized in that: The stirring tank (2) is a closed cavity, and a distribution disc (7) rotating synchronously with the stirring mechanism (5) is arranged in the stirring tank (2), a plurality of liquid outlet holes (701) are arranged through the side wall of the distribution disc (7), a feeding tank (3) is arranged at the top end of the stirring tank (2), and the feeding tank (3) comprises a first storage cavity (301) for storing powder materials and a plurality of second storage cavities (302), a first feeding funnel (3011) extending to the inside of the stirring tank (2) is arranged at the bottom end of the first storage cavity (301), a second feeding funnel (3021) extending to the inside of the distribution disc (7) is arranged at the bottom end of the second storage cavity (302), and the first feeding funnel (3011) and the second feeding funnel (3021) are both provided with electromagnetic valves (303) for controlling the feeding speed, and the bottom end of the stirring tank (2) is provided with a discharge port (6) extending to the bottom end of the supporting base (1).
2. A basic composite cement mixing and stirring device according to claim 1, characterized in that: The top end of the feeding tank (3) is provided with a sealing cover (4) corresponding to the first storage cavity (301) and the second storage cavity (302), and the sealing cover (4) is provided with a handle (401).
3. A basic composite cement mixing and stirring device as claimed in claim 1, wherein: The number of the second storage cavities (302) is three, which are respectively used for storing NaOH, water glass and water.
4. A basic composite cement mixing and blending apparatus as claimed in claim 1, wherein: The stirring mechanism (5) comprises a stirring shaft (501) rotatably arranged in the stirring tank (2), a plurality of stirring blades (502) arranged on the stirring shaft (501), and a rotating driving member (503) for driving the stirring shaft (501) to rotate.
5. A basic composite cement mixing and blending apparatus as claimed in claim 4, wherein: The distribution disc (7) is a cylindrical cavity with an open top end, and the distribution disc (7) is coaxially fixed at the top end of the stirring shaft (501), and the top end of the inner side wall of the stirring tank (2) is provided with an annular limiting seat (201) tightly fitted with the top end of the distribution disc (7).