Chip ceramic inductor cutting device
By designing a chip ceramic inductor cutting device that automatically adjusts the cutting orientation, the problem of low efficiency in manual adjustment of the cutting orientation in the existing technology is solved, realizing automated multiple cutting and improving the cutting rate and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-03-03
AI Technical Summary
Existing chip ceramic inductor cutting equipment requires manual adjustment of the cutting position, resulting in low work efficiency and the inability to cut a single type of material at a low cutting rate.
A cutting device was designed, comprising a main body box, a lifting frame, an electric push rod, a moving plate, a left-right moving mechanism, and a front-back moving mechanism. The device achieves automatic adjustment and multiple cuts of the inductor by driving the lead screw to rotate by a motor, and uses a clamping plate to fix multiple inductors for cutting.
It achieves automatic adjustment of the cutting orientation, improves cutting efficiency, and can cut multiple inductors simultaneously, avoiding manual adjustment and significantly improving work efficiency and speed.
Smart Images

Figure CN223961489U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic inductor manufacturing technology, and in particular to a cutting device for chip ceramic inductors. Background Technology
[0002] An inductor is a component that converts electrical energy into magnetic energy and stores it. The structure of an inductor is similar to a transformer, but it has only one winding. An inductor has a certain inductance, which only impedes changes in current. If no current is flowing through the inductor, it will attempt to impede the current flow when the circuit is closed; if current is flowing through the inductor, it will attempt to maintain a constant current when the circuit is open. Chip ceramic inductors require a cutting device to cut the inductor wafer before processing.
[0003] Most current chip ceramic inductor cutting equipment can only cut one location at a time. After cutting, the orientation needs to be manually adjusted to cut different locations. It cannot automatically adjust the orientation for cutting different locations, resulting in low work efficiency. Moreover, most of them can only cut one chip ceramic inductor at a time, and the cutting speed is not high.
[0004] Therefore, a chip ceramic inductor cutting device is proposed. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To overcome the shortcomings of existing technologies, a chip ceramic inductor cutting device is proposed to solve the problems of low efficiency and single-cutting capability of current chip ceramic inductor cutting equipment, which requires manual adjustment of the cutting orientation to cut different positions.
[0007] (II) Technical Solution
[0008] This utility model is achieved through the following technical solution: This utility model proposes a chip ceramic inductor cutting device, including a main body box, the front end of which is provided with an openable door, and a controller is installed on the outside of the door.
[0009] The main body box is equipped with a U-shaped lifting frame, and several electric push rods are installed at the bottom of the main body box, with the output end of the electric push rods connected to the lifting frame.
[0010] A movable plate is installed in the hollow slot inside the lifting frame, and a left and right moving mechanism is provided inside the lifting frame and connected to the movable plate. A push slider is installed at the upper end inside the main body box, and a front and back moving mechanism is installed at the upper end inside the main body box and connected to the push slider. A second motor is installed in the cavity at the bottom of the push slider, and a cutting blade is connected to the output end of the second motor.
[0011] The movable plate has several vertically connected sliding grooves inside. Each sliding groove is rotatably connected to a lead screw, and the outer threads of the lead screw are mirror-shaped around the center. The sliding grooves are symmetrically equipped with sliding blocks, and each sliding block has a threaded hole connected to the lead screw. The upper end of the sliding block is connected to a clamping plate, and one end of the lead screw is connected to a knob.
[0012] Furthermore, the left and right moving mechanism includes a lead screw 1 rotatably mounted on one side of the internal slot of the lifting frame, and a positioning slide rod mounted on the other side of the internal slot of the lifting frame. A third motor is installed in the cavity on one side of the lifting frame, and the output end of the third motor is connected to the lead screw 1. A threaded hole 2 is provided on one side of the moving plate and connected to the lead screw 1, and a positioning slide hole is provided on the other side of the moving plate and slidably connected to the positioning slide rod.
[0013] Furthermore, the forward and backward moving mechanism includes a lead screw three rotatably mounted on the upper end of the main body box, a first motor is mounted on the outside of the main body box, and the output end of the first motor is connected to the lead screw three. The upper end of the pushing slider is provided with a threaded hole three connected to the lead screw three.
[0014] Furthermore, the top surface of the main body box is provided with a vertically extending limiting groove, and the top of the pushing slider is provided with a T-shaped limiting slide plate that is slidably connected to the limiting groove.
[0015] Furthermore, an observation window is installed at the upper end of the box door, and a chip discharge port extending outwards is provided at the bottom end of the main box.
[0016] (III) Beneficial Effects
[0017] Compared with the prior art, this utility model has the following advantages:
[0018] 1. In this utility model, the third motor drives the lead screw to rotate, causing the inductor fixed on the moving plate to move left and right under the action of the positioning slide rod. Meanwhile, the first motor drives the lead screw to rotate, causing the slider to move the lower cutting blade back and forth. This allows the cutting blade to cut at different positions in the front, back, left, and right, resulting in higher work efficiency, avoiding the need for manual adjustment of the inductor's position for cutting, and speeding up the work process.
[0019] 2. In this utility model, by setting multiple movable grooves inside the movable plate, and by rotating the lead screw inside the movable groove, the movable slider inside can drive the clamping plate to clamp the inductor inward at the same time, so that multiple inductors can be fixed and cut at one time, which makes the work efficiency higher and avoids the situation of low efficiency of single cutting, thereby speeding up the work speed. Attached Figure Description
[0020] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0021] Figure 1 This is a schematic diagram of the structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the internal structure of the present invention;
[0023] Figure 3 This is a top view of the internal structure of this utility model;
[0024] Figure 4 This is a top view of the movable plate of this utility model.
[0025] In the diagram: Main body box-1, chip outlet-2, box door-3, controller-4, observation window-5, limit slide groove-6, limit slide plate-7, first motor-8, lifting frame-9, electric push rod-10, moving plate-11, lead screw one-12, positioning slide rod-13, moving slide groove-14, moving slider-15, lead screw two-16, clamping plate-17, pushing slider-18, lead screw three-19, second motor-110, cutting blade-111, third motor-112, knob-113. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0027] Please see Figures 1-4 This utility model provides a chip ceramic inductor cutting device, including a main body box 1, to avoid or reduce the occurrence of sparks or debris during cutting. The front side of the main body box 1 is provided with an openable box door 3, which facilitates the installation and fixing of the inductors inside and makes adjustments easier. A controller 4 is installed on the outside of the box door 3, which allows the controller 4 to operate the internal electrical components, making the operation of the operator more convenient. An observation window 5 is installed at the top of the box door 3, which allows the operator to observe the internal cutting process and facilitates the cutting operation, making the cutting more stable. The bottom of the main body box 1 is provided with an outward-through chip discharge port 2, which allows the chips generated during cutting to be discharged from the chip discharge port 2 after cutting, making the operation more convenient.
[0028] The main body box 1 is equipped with a U-shaped lifting frame 9. Several electric push rods 10 are installed at the bottom of the main body box 1. The output end of the electric push rods 10 is connected to the lifting frame 9. The lifting frame 9 is moved up and down by the electric push rods 10, so that the inductor can be cut at different thicknesses, making it easy to adjust the cutting of the inductor.
[0029] A movable plate 11 is installed in the internal slot of the lifting frame 9 for mounting and fixing inductors for cutting work. A left-right moving mechanism is connected to the movable plate 11 inside the lifting frame 9. The left-right moving mechanism includes a lead screw 12 rotatably mounted on one side of the internal slot of the lifting frame 9, and a positioning slide rod 13 is installed on the other side of the internal slot of the lifting frame 9. A third motor 112 is installed in a cavity on one side of the lifting frame 9, and the output end of the third motor 112 is connected to the lead screw 12. A threaded hole 2 is provided on one side of the movable plate 11 and connected to the lead screw 12. The third motor 112 drives the lead screw 12 to rotate. As the lead screw 12 rotates, it passes through the threaded hole 2, causing the moving plate 11 to move left and right. This moves the upper inductor to different positions for cutting. The other side of the moving plate 11 has a positioning sliding hole that slides into a positioning sliding rod 13, allowing the positioning sliding rod 13 to support the moving plate 11 and improve the moving effect. A push slider 18 is installed at the upper part of the main body box 1, and a front-to-back moving mechanism is also installed at the upper part of the main body box 1, connected to the push slider 18. The top surface of the body box 1 is provided with a vertically extending limiting groove 6. The top of the push slider 18 is provided with a T-shaped limiting slide plate 7 that is slidably connected to the limiting groove 6. Under the action of the limiting slide plate 7 and the limiting groove 6, the push slider 18 is prevented from affecting the cutting state when it is pushed and rotated, and the upper end is suspended to enhance stability. The front and rear moving mechanism includes a lead screw 19 rotatably mounted on the upper end of the body box 1. A first motor 8 is mounted on the outside of the body box 1, and the output end of the first motor 8 is connected to the lead screw 19. The upper end of the push slider 18 is provided with a threaded hole 3. The lead screw 19 is connected to the first motor 8, which drives the lead screw 19 to rotate, causing the push slider 18 to move back and forth under force. This allows the upper left and right moving plate 11 to cut the inductor at different positions, avoiding manual adjustment of the inductor for cutting, thus improving work efficiency and saving time. The bottom cavity of the push slider 18 is equipped with a second motor 110, and the output end of the second motor 110 is connected to the cutting blade 111. The second motor 110 drives the cutting blade 111 to rotate, thus performing the cutting work.
[0030] The movable plate 11 has several vertically connected sliding grooves 14 inside. The vertical connection allows cutting debris to fall downwards. The sliding grooves 14 are rotatably connected to a lead screw 16, and the outer threads of the lead screw 16 are mirror-shaped around the center, so that the sliding blocks 15 on both sides can move inward or outward simultaneously. This facilitates clamping and fixing inductors of different sizes, thereby realizing the cutting work. The sliding blocks 15 are symmetrically arranged inside the sliding grooves 14, and the sliding blocks 15 have a threaded hole connected to the lead screw 16. The upper end of the sliding blocks 15 is connected to a clamping plate 17. A knob 113 is connected to one end of the lead screw 16. When the knob 113 is rotated, the lead screw 16 drives the sliding blocks 15 to move inward simultaneously through the threaded hole, thereby clamping the inductors. The bottom surface of the sliding blocks 15 slides in contact with the movable plate 11, which facilitates the fixing work. This allows multiple inductors to be fixed at once, and multiple inductors can be cut at the same time, resulting in higher work effect and efficiency.
[0031] Working principle: In use, first connect the first motor 8, electric push rod 10, second motor 110 and third motor 112 to the controller 4, and then connect it to an external power supply. Then, place the inductor to be cut between the clamping plates 17 through the box door 3. Then, the knob 113 drives the lead screw 16 to rotate, causing the moving slider 15 to clamp and fix the inductor inward. Then, the electric push rod 10 pushes the lifting frame 9 to make the inductor rise. The second motor 110 drives the cutting blade 111 to rotate to cut the inductor. The third motor 112 drives the lead screw 12 to rotate, which can realize the left and right movement of the moving plate 11. When the first motor 8 drives the lead screw 19 to rotate, the internal push slider 18 is forced to move back and forth, thereby realizing the cutting work at different positions and completing the work.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A ceramic chip inductor cutting device, comprising a main body box (1), the front end side of the main body box (1) is provided with an openable box door (3), and the outer side of the box door (3) is provided with a controller (4), characterized in that ; The main box (1) is internally provided with a square-shaped lifting frame (9), and the bottom end of the main box (1) is internally provided with a plurality of electric push rods (10), and the output end of the electric push rod (10) is connected with the lifting frame (9); The lifting frame (9) is internally provided with a moving plate (11) arranged in the hollow groove, and the lifting frame (9) is internally provided with a left-right moving mechanism connected with the moving plate (11), the upper end of the main box (1) is internally provided with a pushing slider (18), and the upper end of the main box (1) is internally provided with a front-rear moving mechanism connected with the pushing slider (18), and the bottom end of the pushing slider (18) is internally provided with a second motor (110), and the output end of the second motor (110) is connected with a cutting knife (111); The moving plate (11) is internally provided with a plurality of moving sliding grooves (14) penetrating up and down, the moving sliding groove (14) is rotatably connected with a second screw rod (16), and the external thread of the second screw rod (16) is arranged in a mirror image around the center, the moving sliding groove (14) is symmetrically provided with a moving slider (15) internally, and the moving slider (15) is internally provided with a threaded hole one connected with the second screw rod (16), and the moving slider (15) is connected with a clamping plate (17) on the upper end, and the second screw rod (16) is connected with a knob (113) at one end.
2. The apparatus of claim 1, wherein: The left-right moving mechanism comprises a first screw rod (12) rotatably arranged in the hollow groove of the lifting frame (9), and a positioning sliding rod (13) is arranged on the other side of the hollow groove of the lifting frame (9), a third motor (112) is arranged in the cavity on one side of the lifting frame (9), and the output end of the third motor (112) is connected with the first screw rod (12), and the moving plate (11) is provided with a threaded hole two connected with the first screw rod (12) on one side, and the moving plate (11) is provided with a positioning sliding hole slidably connected with the positioning sliding rod (13) on the other side.
3. The apparatus of claim 1, wherein: The front-rear moving mechanism comprises a third screw rod (19) rotatably arranged on the upper end of the main box (1), a first motor (8) is arranged on the outer side of the main box (1), and the output end of the first motor (8) is connected with the third screw rod (19), and the pushing slider (18) is provided with a threaded hole three connected with the third screw rod (19) on the upper end.
4. The apparatus of claim 3, wherein: The top surface of the main box (1) is provided with a limiting sliding groove (6) penetrating up and down, and the top end of the pushing slider (18) is provided with a T-shaped limiting sliding plate (7) slidably connected with the limiting sliding groove (6).
5. The apparatus of claim 1, wherein: The upper end of the box door (3) is provided with an observation window (5), and the bottom end of the main box (1) is provided with an outwardly penetrating chip discharge port (2).