Konjak slice thickness extrusion shaping mechanism

Abstract

The utility model relates to the technical field of konjak slice processing, and discloses a konjak slice thickness extrusion shaping mechanism which comprises a working frame, a motor is fixedly connected to the lower surface of the working frame, a double-end worm is fixedly arranged at the output end of the motor, the tooth end of the double-end worm is connected with a worm gear in a meshed mode, and a bidirectional lead screw is fixedly connected to the interior of the worm gear. The outer wall of the bidirectional lead screw is in threaded connection with a lower pressing frame and an upper pressing frame, the outer wall of the lower pressing frame and the outer wall of the upper pressing frame are fixedly connected with L-shaped frames, and driving assemblies are arranged on the outer walls of the L-shaped frames and used for driving the rollers to rotate. According to the utility model, the motor, the double-end worm, the worm gear, the bidirectional lead screw, the lower pressing frame, the upper pressing frame, the fixing frame, the rollers, the L-shaped frame and the driving assembly are matched with one another, so that the distance between the upper sides and the lower sides of the rollers of the lower pressing frame and the upper pressing frame is synchronously adjusted, the production requirements of different thicknesses are met, and meanwhile, the thickness uniformity is improved.

Description

Technical Field

[0001] This utility model relates to the field of konjac slice processing technology, and in particular to a konjac slice thickness extrusion and shaping mechanism. Background Technology

[0002] Konjac is a perennial herbaceous plant belonging to the genus Amorphophallus in the family Araceae. It grows mainly in sparse forests, forest edges, or moist areas along streams, primarily distributed in Southeast Asia and Africa, with Yunnan, Sichuan, and Guizhou provinces in China being the most abundant. The entire konjac plant is poisonous, with the tuber being particularly toxic, requiring processing before consumption. It can be made into traditional delicacies such as konjac tofu and konjac noodles, which have a smooth and elastic texture, and can also be used as a raw material for extracting active ingredients. When processing konjac into sheet-like products, a thickness extrusion and shaping mechanism is needed to ensure that the required thickness is achieved during processing.

[0003] The konjac slice thickness extrusion and shaping mechanism is a device specifically designed to process konjac raw materials into slices with specific thickness specifications. In traditional technology, the upper and lower pressure rollers are usually adjusted by manual screws. This method requires operators to use tools such as wrenches to turn the screws to adjust the distance between the rollers. Due to the unevenness of manual force application, it is difficult to adjust the uniformity of the distance between the rollers. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a konjac chip thickness extrusion and shaping mechanism, which aims to improve the problem that it is difficult to adjust the uniformity of the spacing between rollers due to the unevenness of manual force application during use.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A konjac chip thickness extrusion and shaping mechanism, comprising:

[0007] The work frame has a motor fixedly connected to its lower surface;

[0008] A double-headed worm gear is fixedly installed at the output end of the motor;

[0009] The teeth of the double-ended worm gear are meshed with a worm wheel;

[0010] The worm gear is internally fixedly connected to a two-way lead screw;

[0011] The outer wall of the bidirectional lead screw is rotatably connected to the inside of the working frame, and the outer wall of the bidirectional lead screw is threaded with a lower pressure frame and an upper pressure frame.

[0012] Both the lower and upper pressure frames have a fixed frame that is slidably connected inside. The lower surface of the fixed frame is fixedly connected to the upper surface of the work frame. Both the lower and upper pressure frames have rollers that are rotatably connected inside.

[0013] Both the lower and upper pressure frames are fixedly connected to L-shaped frames on their outer walls, and the outer walls of the L-shaped frames are equipped with drive components.

[0014] The drive assembly is used to drive the rollers to rotate.

[0015] Preferably, the drive assembly includes a motor, the outer wall of which is fixedly connected to the outer wall of the L-shaped frame, a first pulley is fixedly provided at the output end of the motor, a belt is provided on the outer wall of the first pulley, a second pulley is provided on the inner wall of the belt, and the inner walls of the belt and the second pulley are fixedly connected to the outer wall of the roller.

[0016] Preferably, a hollow block is fixedly connected to the inner wall of the lower pressure frame, a shaped block is provided on the upper surface of the hollow block, and a feeding plate is fixedly connected to the outer wall of the shaped block.

[0017] Preferably, a push plate is slidably connected inside the hollow block, and a limit frame is fixedly connected to the outer wall of the push plate. The lower surface of the limit frame is slidably connected to the inner wall of the hollow block.

[0018] Preferably, the upper outer wall of the limiting frame is slidably connected to the inner wall of the irregular block, and a slide rail is fixedly connected to the outer wall of the limiting frame. The outer wall of the slide rail is slidably connected to the inner wall of the hollow block.

[0019] Preferably, a toothed plate is fixedly connected to the rear outer wall of the limiting frame, and a fixing rod is engaged with the toothed end of the toothed plate.

[0020] Preferably, the fixing rod is internally fixedly connected with a gear, and both ends of the gear are rotatably connected to the inner wall of the hollow block.

[0021] Preferably, a spring is fixedly connected to the rear outer wall of the toothed plate, and the rear outer wall of the spring is fixedly connected to the inner wall of the hollow block.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, through the mutual cooperation between the motor, double-headed worm gear, worm wheel, bidirectional lead screw, lower pressure frame, upper pressure frame, fixed frame, roller, L-shaped frame and drive assembly, the distance between the upper and lower sides of the rollers of the lower pressure frame and the upper pressure frame is adjusted synchronously to meet the production needs of different thicknesses, while improving the uniformity of thickness, thereby optimizing the shaping effect.

[0024] 2. In this utility model, the feeding plate can be quickly installed and disassembled through the cooperation between hollow blocks, push plates, limit frames, slide rails, toothed plates, springs, fixing rods, gears and irregular blocks, which facilitates the replacement of feeding plates required for different specifications or types of production. At the same time, it makes it easier for maintenance personnel to access other components in the feeding area and to maintain and clean other components. Attached Figure Description

[0025] Figure 1 This is a perspective view of the konjac slice thickness extrusion and shaping mechanism proposed in this utility model;

[0026] Figure 2 This is a partial structural diagram of the L-shaped frame of the konjac slice thickness extrusion and shaping mechanism proposed in this utility model;

[0027] Figure 3 This is a partial structural diagram of the irregular block of the konjac slice thickness extrusion and shaping mechanism proposed in this utility model;

[0028] Figure 4 This is a cross-sectional schematic diagram of the internal structure of the hollow block of the konjac slice thickness extrusion and shaping mechanism proposed in this utility model.

[0029] Legend:

[0030] 1. Working frame; 2. Motor; 3. Double-headed worm gear; 4. Worm wheel; 5. Two-way lead screw; 6. Lower pressure frame; 7. Upper pressure frame; 8. Fixed frame; 9. Roller; 10. L-shaped frame; 11. Motor; 12. First rotating wheel; 13. Belt; 14. Second rotating wheel; 15. Hollow block; 16. Irregularly shaped block; 17. Feeding plate; 18. Push plate; 19. Limiting frame; 20. Slide rail; 21. Gear plate; 22. Spring; 23. Fixed rod; 24. Gear. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figure 1 and Figure 2This utility model provides an embodiment of a konjac chip thickness extrusion and shaping mechanism, comprising a working frame 1, a motor 2 fixedly connected to the lower surface of the working frame 1, a double-headed worm gear 3 fixedly mounted at the output end of the motor 2, a worm wheel 4 meshing with the tooth ends of the double-headed worm gear 3, a bidirectional lead screw 5 fixedly connected inside the worm wheel 4, the outer wall of the bidirectional lead screw 5 rotatably connected to the inside of the working frame 1, a lower pressure frame 6 and an upper pressure frame 7 threadedly connected to the outer wall of the bidirectional lead screw 5, and a fixed frame 8 slidably connected inside both the lower pressure frame 6 and the upper pressure frame 7, the lower surface of the fixed frame 8 being fixedly connected to the upper surface of the working frame 1. On the surface, rollers 9 are rotatably connected inside both the lower pressure frame 6 and the upper pressure frame 7. L-shaped frames 10 are fixedly connected to the outer walls of both the lower pressure frame 6 and the upper pressure frame 7. A drive assembly is provided on the outer wall of the L-shaped frame 10. The drive assembly is used to drive the rollers 9 to rotate. The drive assembly includes a motor 11. The outer wall of the motor 11 is fixedly connected to the outer wall of the L-shaped frame 10. A first rotating wheel 12 is fixedly provided at the output end of the motor 11. A belt 13 is provided on the outer wall of the first rotating wheel 12. A second rotating wheel 14 is provided on the inner wall of the belt 13. The inner walls of the belt 13 and the second rotating wheel 14 are fixedly connected to the outer wall of the rollers 9.

[0033] Specifically, the starter motor 2 drives the double-headed worm gear 3. A short plate is provided on the lower surface of the working frame 1 to support the rotation of the double-headed worm gear 3. The worm wheel 4 transmits power to the bidirectional lead screw 5 through the double-headed worm gear 3, thereby driving the lower pressing frame 6 and the upper pressing frame 7 to move. Both the lower pressing frame 6 and the upper pressing frame 7 are provided with driving components. The starter motor 11 drives the first rotating wheel 12. Under the action of the belt 13 and the second rotating wheel 14, the rollers 9 of the lower pressing frame 6 and the upper pressing frame 7 are driven and rotated in opposite directions, which facilitates the extrusion and shaping of konjac slices. The fixed frame 8 restricts the movement of the lower pressing frame 6 and the upper pressing frame 7. Under the action of the double-headed worm gear 3, the worm wheel 4 and the bidirectional lead screw 5, the distance between the lower pressing frame 6 and the upper pressing frame 7 is adjusted synchronously to improve the uniformity of thickness. The conveyor table provided on the inner wall of the working frame 1 is used to unload or transport the extruded and shaped konjac slices to other equipment.

[0034] Reference Figure 3 A hollow block 15 is fixedly connected to the inner wall of the lower pressure frame 6. A shaped block 16 is provided on the upper surface of the hollow block 15. A feeding plate 17 is fixedly connected to the outer wall of the shaped block 16.

[0035] Specifically, the irregular block 16 is installed and disassembled through the internal structure of the hollow block 15, thereby installing and disassembling the feeding plate 17. The feeding plate 17 is set in an inclined state and the surface is set to be smooth to facilitate the feeding of konjac slices.

[0036] Reference Figure 4A push plate 18 is slidably connected inside the hollow block 15. A limit frame 19 is fixedly connected to the outer wall of the push plate 18. The lower surface of the limit frame 19 is slidably connected to the inner wall of the hollow block 15. The upper outer wall of the limit frame 19 is slidably connected to the inner wall of the irregular block 16. A slide rail 20 is fixedly connected to the outer wall of the limit frame 19. The outer wall of the slide rail 20 is slidably connected to the inner wall of the hollow block 15. A toothed plate 21 is fixedly connected to the rear outer wall of the limit frame 19. A fixing rod 23 is meshed with the tooth end of the toothed plate 21. A gear 24 is fixedly connected inside the fixing rod 23. Both ends of the gear 24 are rotatably connected to the inner wall of the hollow block 15. A spring 22 is fixedly connected to the rear outer wall of the toothed plate 21. The rear outer wall of the spring 22 is fixedly connected to the inner wall of the hollow block 15.

[0037] Specifically, the interior of the hollow block 15 restricts the sliding range of the push plate 18, which in turn drives the limit frame 19. The slide rail 20 restricts the offset of the sliding of the limit frame 19. Under the elastic force of the spring 22, the upper outer wall of the limit frame 19 can limit the irregular block 16, thereby quickly installing the irregular block 16. The inner wall of the hollow block 15 supports the rotation of the gear 24 and the fixing rod 23. Under the action of the fixing rod 23, the toothed plates 21 on the upper and lower sides of the fixing rod 23 move, thereby moving the limit frames 19 on both sides of the hollow block 15.

[0038] Working Principle: When using this mechanism, the pre-sliced ​​konjac chips are placed on the feeding plate 17. Due to the tilting of the feeding plate 17 and the force of gravity, the konjac chips slide between the lower pressing frame 6 and the upper pressing frame 7. The motor 2 drives the double-headed worm gear 3, and the worm wheel 4, through the double-headed worm gear 3, drives the bidirectional screw 5 to rotate inside the working frame 1. The bidirectional screw 5 drives the lower pressing frame 6 and the upper pressing frame 7 to move towards their center. The fixed frame 8 limits the movement of the lower pressing frame 6 and the upper pressing frame 7. Simultaneously, the motor 11 drives the first rotating wheel 12 to rotate, and the belt 13, through the first rotating wheel 12, drives the second rotating wheel 14 to move synchronously. The roller 9 of the upper pressing frame 7 rotates forward, and the roller 9 of the lower pressing frame 6 moves in the opposite direction, thereby extruding and shaping the konjac chips. Under the action of the bidirectional screw 5, the lower pressing frame 6 and the upper pressing frame 7 are adjusted. The distance between the rollers 9 of the lower press frame 6 and the upper press frame 7 is adjusted to regulate the thickness of the konjac slices during extrusion and shaping. By pulling the push plate 18, the limiting frame 19 and the toothed plate 21 are moved backward. The slide rail 20 limits the movement of the limiting frame 19. The toothed plate 21 moves backward to compress the spring 22, which drives the fixed rod 23 and the gear 24 to rotate. Under the action of the fixed rod 23, the limiting frames 19 on both sides of the hollow block 15 are moved towards its center, releasing the irregular block 16 and achieving the effect of quickly disassembling the feeding plate 17. During use, this mechanism not only adjusts the distance between the rollers 9 of the lower press frame 6 and the upper press frame 7 simultaneously to achieve precise control of the konjac slice thickness, but also enables quick installation and disassembly of the feeding plate 17, facilitating the cleaning of blockages or replacement of damaged feeding plates 17, thereby quickly restoring production.

[0039] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A mechanism for thickening and shaping konjac noodles, characterized in that: Comprising The lower surface of the work frame is fixedly connected with a motor; The output end of the motor is fixedly provided with a double-end worm; The tooth end of the double-end worm is engagedly connected with a worm wheel; The inside of the worm wheel is fixedly connected with a bidirectional screw rod; The outer wall of the bidirectional screw rod is rotatably connected in the inside of the work frame, and the outer wall of the bidirectional screw rod is threadedly connected with a lower pressing frame and an upper pressing frame; The inside of the lower pressing frame and the upper pressing frame is slidably connected with a fixed frame, the lower surface of the fixed frame is fixedly connected to the upper surface of the work frame, and the inside of the lower pressing frame and the upper pressing frame is rotatably connected with a roller; The outer wall of the lower pressing frame and the upper pressing frame is fixedly connected with an L-shaped frame, and the outer wall of the L-shaped frame is provided with a driving assembly; The driving assembly is used for driving the roller to rotate.

2. The konjak slice thickness extrusion and shaping mechanism according to claim 1, characterized by: The driving assembly comprises a motor, the outer wall of the motor is fixedly connected to the outer wall of the L-shaped frame, the output end of the motor is fixedly provided with a first rotating wheel, the outer wall of the first rotating wheel is provided with a belt, the inner wall of the belt is provided with a second rotating wheel, and the inside of the belt and the second rotating wheel is fixedly connected to the outer wall of the roller.

3. The konjak slice thickness extrusion and shaping mechanism according to claim 1, characterized by: The inner wall of the lower pressing frame is fixedly connected with a hollow block, the upper surface of the hollow block is provided with a special-shaped block, and the outer wall of the special-shaped block is fixedly connected with a feeding plate.

4. The konjak slice thickness extrusion and shaping mechanism according to claim 3, characterized by: The inside of the hollow block is slidably connected with a push plate, the outer wall of the push plate is fixedly connected with a limiting frame, and the lower surface of the limiting frame is slidably connected to the inner wall of the hollow block.

5. The konjak slice thickness extrusion and shaping mechanism according to claim 4, characterized by: The upper outer wall of the limiting frame is slidably connected to the inner wall of the special-shaped block, the outer wall of the limiting frame is fixedly connected with a sliding rail, and the outer wall of the sliding rail is slidably connected to the inner wall of the hollow block.

6. The konjak slice thickness extrusion and shaping mechanism according to claim 4, wherein: The rear outer wall of the limiting frame is fixedly connected with a toothed plate, and the tooth end of the toothed plate is engagedly connected with a fixed rod.

7. The konjak slice thickness extrusion and shaping mechanism according to claim 6, characterized by: The inside of the fixed rod is fixedly connected with a gear, and both ends of the gear are rotatably connected to the inner wall of the hollow block.

8. The konjak slice thickness extrusion and shaping mechanism according to claim 6, characterized by: The rear outer wall of the toothed plate is fixedly connected with a spring, and the rear outer wall of the spring is fixedly connected to the inner wall of the hollow block.

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