Spunlace non-woven fabric packaging device

Abstract

The utility model belongs to the technical field of spunlace non-woven fabrics, and particularly relates to a spunlace non-woven fabric packaging device which comprises a bottom plate. A first support is fixedly mounted on one side of the top of the bottom plate, a discharging roller is rotatably mounted on the inner wall of the first support, a cutting mechanism is arranged at the top of the bottom plate, and a supporting mechanism is arranged at the top of the bottom plate. A driving mechanism is arranged at the top of the small supporting plate, and a material rolling mechanism is arranged on the inner wall of the second support. An adjusting mechanism is arranged at the top of the first supporting long plate, and a pushing mechanism is arranged at the top of the first supporting long plate; the cutting mechanism comprises a cutting table, a portal frame, an electric push rod and a cutter, and through the arrangement of the cutting table, the portal frame, the electric push rod and the cutter, the cutting table, the portal frame, the electric push rod and the cutter are matched for use, so that the spunlace non-woven fabric can be automatically cut, and manual intervention is reduced; and the spunlace non-woven fabric can be cut off in time after the winding roller finishes winding.

Description

Technical Field

[0001] This utility model belongs to the field of spunlace nonwoven fabric technology, specifically a spunlace nonwoven fabric packaging device. Background Technology

[0002] Spunlace nonwoven fabric, as a novel nonwoven material, has been widely used in various fields in recent years due to its unique production process and excellent properties. It uses natural or chemical fibers as raw materials, and through high-pressure water jetting, the fibers are entangled to form nonwoven products with high strength and good softness. In the medical and health field, spunlace nonwoven fabric is widely used to make disposable surgical gowns, medical gauze, wound dressings, and other products due to its hygienic, breathable, and soft properties. In personal care, it is an ideal material for facial mask base fabrics, wet wipes, and the outer layer of baby diapers. In the industrial field, it can be used as a filter material and sound insulation material. With the continuous expansion of the application scenarios of spunlace nonwoven fabric, its market demand continues to grow, and the requirements for product packaging are also increasing.

[0003] Traditional packaging methods for spunlace nonwoven fabrics have several shortcomings. Early methods relied heavily on manual labor, involving folding, packing, and sealing the nonwoven products. This approach was not only inefficient and unable to meet the demands of large-scale production, but also resulted in inconsistent packaging quality, heavily influenced by the operator's skill level and fatigue. For example, large medical dressing manufacturers require tens of thousands of spunlace nonwoven products daily, which cannot be completed in a timely manner by manual packaging alone, often leading to uneven packaging and incomplete sealing, impacting product quality and brand image. Later, some simple semi-automatic packaging equipment emerged, improving efficiency to some extent, but still requiring significant manual assistance. Furthermore, these machines were limited in function and flexibility. They often only packaged specific sizes of spunlace nonwoven products; changes in product size, shape, or packaging requirements necessitated extensive modifications or even replacement of the equipment, resulting in high costs.

[0004] Therefore, this utility model provides a spunlace nonwoven packaging device. Utility Model Content

[0005] To overcome the shortcomings of the prior art and solve at least one of the problems mentioned in the background art, a spunlace nonwoven packaging device is proposed.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A spunlace nonwoven fabric packaging device of this utility model includes a base plate; a first bracket is fixedly installed on one side of the top of the base plate, a feeding roller is rotatably installed on the inner wall of the first bracket, a cutting mechanism is provided on the top of the base plate, and a support mechanism is provided on the top of the base plate; a driving mechanism is provided on the top of the support plate, and a winding mechanism is provided on the inner wall of the second bracket; an adjustment mechanism is provided on the top of the first support plate, and a pushing mechanism is provided on the top of the first support plate; the cutting mechanism includes a cutting table, a gantry frame, an electric push rod, and a cutter; the cutting table is fixedly installed on the top of the base plate, the top of the cutting table is fixedly installed with the gantry frame, the top of the inner wall of the gantry frame is fixedly installed with the electric push rod, and the output end of the electric push rod is fixedly installed with the cutter; the coordinated use of the cutting table, the gantry frame, the electric push rod, and the cutter can realize automated cutting of spunlace nonwoven fabric, reducing manual intervention, and enabling the winding roller to cut the spunlace nonwoven fabric in a timely manner after winding.

[0007] Preferably, the support mechanism includes a second bracket, a small support plate, a first long support plate, and a second long support plate. The second bracket is fixedly installed on the top of the base plate on the side away from the first bracket. The side of the second bracket away from the base plate is fixedly installed with the small support plate. The side of the second bracket away from the first bracket is fixedly installed with the first long support plate. The side of the first long support plate close to the base plate is fixedly installed with the second long support plate. In this scheme, the coordinated use of the second bracket, the small support plate, the first long support plate, and the second long support plate can provide stable support for the drive mechanism, the winding mechanism, and the adjustment mechanism, enabling them to be used safely and ensuring the normal operation of the equipment.

[0008] Preferably, the driving mechanism includes a first motor, a first one-way wheel, a first linkage plate, a rotating ring, a fixed upright plate, and a film-winding roller. The first motor is fixedly mounted on the top of the support plate. The output end of the first motor is fixedly mounted to the first one-way wheel. The outer ring of the first one-way wheel is fixedly mounted to the first linkage plate. The side of the first linkage plate away from the first one-way wheel is fixedly mounted to the rotating ring. The top of the rotating ring is fixedly mounted to the fixed upright plate. The side of the fixed upright plate away from the rotating ring is rotatably mounted to the film-winding roller. The first linkage plate is located on the inner wall of the second bracket and is movably mounted to the second bracket. In this scheme, the first motor can provide sufficient power for winding and packaging. The cooperation between the first one-way wheel and the first linkage plate enables the first motor to drive the rotating ring to rotate when reversing, so that the fixed upright plate and the film-winding roller can package the spunlace nonwoven fabric.

[0009] Preferably, the winding mechanism includes a linkage shaft, a second one-way wheel, a second linkage plate, a winding roller, and a stop. The linkage shaft is fixedly installed on the inner ring of the first one-way wheel. The end of the linkage shaft away from the second one-way wheel is fixedly installed with the second one-way wheel. The outer ring of the second one-way wheel away from the linkage shaft is fixedly installed with the second linkage plate. The side of the second linkage plate away from the second one-way wheel is fixedly installed with the winding roller. The surface of the winding roller is fixedly installed with the stop. The second one-way wheel and the second linkage plate are located on the inner wall of the first linkage plate and the rotating ring and are movably installed therewith. In this scheme, the cooperation between the linkage shaft and the second one-way wheel enables the first motor to drive the second linkage plate to rotate when rotating forward, so that the winding roller and the stop can wind and rewind the spunlace nonwoven fabric, improving the automation level of the equipment.

[0010] Preferably, the adjustment mechanism includes a support frame block, a second motor, and a screw. The support frame block is fixedly installed on the top of the first support plate on the side away from the second bracket. The inner wall of the support frame block is fixedly installed with the second motor, and the output end of the second motor is fixedly installed with the screw. In this scheme, the cooperation of the support frame block, the second motor, and the screw can realize the function of driving the connecting plate to translate, so that it can drive the push plate to move.

[0011] Preferably, the pushing mechanism includes a fixed block, a limiting rod, a connecting plate, and a pushing plate. The fixed block is fixedly installed on the side of the support frame block near the second bracket. One side of the fixed block is fixedly installed with the limiting rod. The connecting plate is threaded onto the surface of the screw. The connecting plate is slidably installed with the limiting rod. The side of the connecting plate away from the screw is fixedly installed with the pushing plate. The roll roller is located on the inner wall of the pushing plate and is movably installed with the pushing plate. In this scheme, the cooperation between the fixed block and the limiting rod can make the movement of the connecting plate more stable, while preventing the connecting plate from rotating with the screw, so that the connecting plate can only move horizontally. The cooperation between the connecting plate and the pushing plate can push the packaged spunlace nonwoven fabric away from the surface of the roll roller.

[0012] The beneficial effects of this utility model are as follows:

[0013] 1. The spunlace nonwoven fabric packaging device of this utility model, through the setting of a cutting table, gantry frame, electric push rod and cutter, enables the automatic cutting of spunlace nonwoven fabric by the coordinated use of the cutting table, gantry frame, electric push rod and cutter, reducing manual intervention, and enabling the roll roller to cut the spunlace nonwoven fabric in time after the roll is finished.

[0014] 2. The spunlace nonwoven packaging device of this utility model, through the arrangement of the second bracket, the small support plate, the first support long plate and the second support long plate, enables the second bracket, the small support plate, the first support long plate and the second support long plate to provide stable support for the drive mechanism, the winding mechanism and the adjustment mechanism, so that they can be used safely and the normal operation of the equipment is guaranteed. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a front perspective view of the present invention;

[0017] Figure 2 This is a partial structural diagram of the present invention;

[0018] Figure 3 This is a structural diagram of the first one-way wheel in this utility model;

[0019] Figure 4 yes Figure 1 Enlarged view of a portion of point A in the middle;

[0020] Figure 5 yes Figure 1 Enlarged view of a section at point B in the middle;

[0021] Figure 6 yes Figure 2 Enlarged view of a section at point C.

[0022] Legend:

[0023] 1. Base plate; 2. First support; 3. Feeding roller; 4. Cutting mechanism; 41. Cutting table; 42. Gantry frame; 43. Electric push rod; 44. Cutter; 5. Support mechanism; 51. Second support; 52. Support plate; 53. First support plate; 54. Second support plate; 6. Drive mechanism; 61. First motor; 62. First one-way wheel; 63. First linkage plate; 64. Rotating ring; 65. Fixed plate; 66. Film roll roller; 7. Rolling mechanism; 71. Linkage shaft; 72. Second one-way wheel; 73. Second linkage plate; 74. Rolling roller; 75. Stop block; 8. Adjustment mechanism; 81. Support frame block; 82. Second motor; 83. Screw; 9. Pushing mechanism; 91. Fixed block; 92. Limiting rod; 93. Connecting plate; 94. Push plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] Specific implementation examples are given below.

[0026] like Figures 1 to 6As shown in the embodiment of this utility model, a spunlace nonwoven packaging device includes a base plate 1; a first bracket 2 is fixedly installed on one side of the top of the base plate 1, a feeding roller 3 is rotatably installed on the inner wall of the first bracket 2, a cutting mechanism 4 is provided on the top of the base plate 1, a support mechanism 5 is provided on the top of the base plate 1; a driving mechanism 6 is provided on the top of the support plate 52, a winding mechanism 7 is provided on the inner wall of the second bracket 51; an adjusting mechanism 8 is provided on the top of the first support plate 53, a pushing mechanism 9 is provided on the top of the first support plate 53; the cutting mechanism 4 includes a cutting table 41, a gantry frame 42, an electric push rod 43, and a cutter 44. The cutting table 41 is fixedly installed on the top of the base plate 1, the top of the cutting table 41 is fixedly installed with the gantry frame 42, the top of the inner wall of the gantry frame 42 is fixedly installed with the electric push rod 43, and the output end of the electric push rod 43 is fixedly installed with the cutter 44.The support mechanism 5 includes a second bracket 51, a small support plate 52, a first long support plate 53, and a second long support plate 54. The second bracket 51 is fixedly installed on the top of the base plate 1 on the side away from the first bracket 2. The side of the second bracket 51 away from the base plate 1 is fixedly installed with the small support plate 52. The side of the second bracket 51 away from the first bracket 2 is fixedly installed with the first long support plate 53. The side of the first long support plate 53 close to the base plate 1 is fixedly installed with the second long support plate 54. The drive mechanism 6 includes a first motor 61, a first one-way wheel 62, a first linkage plate 63, a rotating ring 64, a fixed upright plate 65, and a film winding roller 66. The first motor 61 is fixedly installed on the support plate 51. The top of the support plate 52 is supported by a first motor 61. The output end of the first motor 61 is fixedly installed with the first one-way wheel 62. The outer ring of the first one-way wheel 62 is fixedly installed with the first linkage plate 63. The side of the first linkage plate 63 away from the first one-way wheel 62 is fixedly installed with the rotating ring 64. The top of the rotating ring 64 is fixedly installed with the fixed upright plate 65. The side of the fixed upright plate 65 away from the rotating ring 64 is rotatably installed with the film winding roller 66. The first linkage plate 63 is located on the inner wall of the second bracket 51 and is movably installed with the second bracket 51. The winding mechanism 7 includes a linkage shaft 71, a second one-way wheel 72, a second linkage plate 73, a winding roller 74, and a stop block 75. The linkage shaft 71 is fixedly installed on the first one-way wheel 62. The inner ring of the first one-way wheel 62 is fixedly installed with the end of the linkage shaft 71 away from the second one-way wheel 72. The outer ring of the second one-way wheel 72 away from the linkage shaft 71 is fixedly installed with the second linkage plate 73. The side of the second linkage plate 73 away from the second one-way wheel 72 is fixedly installed with the winding roller 74. The surface of the winding roller 74 is fixedly installed with the stop block 75. The second one-way wheel 72 and the second linkage plate 73 are located on the inner wall of the first linkage plate 63 and the rotating ring 64 and are movably installed therewith. The adjusting mechanism 8 includes a support frame block 81, a second motor 82 and a screw 83. The support frame block 81 is fixedly installed on the top of the first support plate 53 away from the second support. On one side of the support frame 51, the inner wall of the support frame block 81 is fixedly installed with the second motor 82. The output end of the second motor 82 is fixedly installed with the screw 83. The pushing mechanism 9 includes a fixed block 91, a limiting rod 92, a connecting plate 93, and a pushing plate 94. The fixed block 91 is fixedly installed on the side of the support frame block 81 near the second support 51. One side of the fixed block 91 is fixedly installed with the limiting rod 92. The connecting plate 93 is threaded onto the surface of the screw 83. The connecting plate 93 is slidably installed with the limiting rod 92. The side of the connecting plate 93 away from the screw 83 is fixedly installed with the pushing plate 94. The winding roller 74 is located on the inner wall of the pushing plate 94 and is movably installed with the pushing plate 94.

[0027] like Figures 1 to 6As shown, the combined use of the cutting table 41, gantry frame 42, electric push rod 43, and cutter 44 enables automated cutting of spunlace nonwoven fabric, reducing manual intervention. This allows the roll roller 74 to cut the spunlace nonwoven fabric promptly after winding. The combined use of the second bracket 51, support plate 52, first support plate 53, and second support plate 54 provides stable support for the drive mechanism 6, winding mechanism 7, and adjustment mechanism 8, ensuring their safe operation and normal functioning. The first motor 61 provides sufficient power for winding and packaging. The combined use of the first one-way wheel 62 and the first linkage plate 63 allows the first motor 61 to drive the rotating ring 64 to rotate during reverse rotation, enabling the fixed upright plate 65 and the roll roller 66 to... The spunlace nonwoven fabric is packaged. The cooperation between the linkage shaft 71 and the second one-way wheel 72 enables the first motor 61 to drive the second linkage plate 73 to rotate when rotating forward, so that the roll roller 74 and the stop block 75 can wind and rewind the spunlace nonwoven fabric, improving the automation level of the equipment. The cooperation between the support frame block 81, the second motor 82 and the screw 83 enables the driving of the connecting plate 93 to translate, so that it can drive the push plate 94 to move. The cooperation between the fixed block 91 and the limiting rod 92 makes the movement of the connecting plate 93 more stable, while preventing the connecting plate 93 from rotating with the screw 83, so that the connecting plate 93 can only translate. The cooperation between the connecting plate 93 and the push plate 94 can push the packaged spunlace nonwoven fabric away from the surface of the roll roller 74.

[0028] Working principle: During operation, the base plate 1 is first placed on a flat surface, and then the spunlace nonwoven fabric is placed on the surface of the feeding roller 3. The end of the spunlace nonwoven fabric is then pulled onto the surface of the winding roller 74. The first motor 61 is then started to drive the first one-way wheel 62 to rotate forward. The rotation of the first one-way wheel 62 drives the linkage shaft 71 to rotate, which in turn drives the second one-way wheel 72 to rotate. The rotation of the second one-way wheel 72 drives the second linkage plate 73 and the winding roller 74 to rotate. As the winding roller 74 rotates, it continuously winds the spunlace nonwoven fabric onto its surface. When the winding reaches a certain extent, the electric push rod 43 is activated to push the cutter 44 downwards. The downward movement of the cutter 44 cuts the spunlace nonwoven fabric. When the spunlace nonwoven fabric on the surface of the winding roller 74 is wound into a roll, the first motor 61 is stopped. Then, the packaging film is placed on the surface of the film winding roller 66, and the end of the packaging film is attached to the surface of the spunlace nonwoven fabric. Then, the first motor 61 is restarted to drive the first one-way wheel 62 to rotate in reverse. When the first one-way wheel 62 rotates in reverse, it will simultaneously drive the first linkage plate 63 and the linkage shaft 71 to rotate. Since the second one-way wheel 72 rotates in the opposite direction, it will not drive the second linkage plate 73 to rotate. When the first linkage plate 63 rotates, it will drive the rotating ring 64 to rotate. The rotation of the rotating ring 64 will drive the fixed upright plate 65 and the film roll 66 to rotate. When the film roll 66 rotates, the packaging film on its surface will continuously wrap around the surface of the spunlace nonwoven fabric. After the wrapping is completed, the user needs to use a knife to cut the packaging film. Then, the second motor 82 is started to drive the screw 83 to rotate. When the screw 83 rotates, it will drive the connecting plate 93 to move. The movement of the connecting plate 93 will drive the push plate 94 to move horizontally. When the push plate 94 moves horizontally, it will push out the spunlace nonwoven fabric packaged on the surface of the film roll 74 to prepare for the next packaging.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A spunlace nonwoven packaging device, comprising a base plate (1); characterized in that: A first bracket (2) is fixedly installed on one side of the top of the base plate (1), and a feeding roller (3) is rotatably installed on the inner wall of the first bracket (2). A cutting mechanism (4) is provided on the top of the base plate (1), and a support mechanism (5) is provided on the top of the base plate (1). The cutting mechanism (4) includes a cutting table (41), a gantry frame (42), an electric push rod (43), and a cutter (44). The cutting table (41) is fixedly installed on the top of the base plate (1). The top of the cutting table (41) is fixedly installed with the gantry frame (42). The top of the inner wall of the gantry frame (42) is fixedly installed with the electric push rod (43). The output end of the electric push rod (43) is fixedly installed with the cutter (44). The support mechanism (5) includes a second bracket (51), a small support plate (52), a first long support plate (53), and a second long support plate (54). The second bracket (51) is fixedly installed on the top of the base plate (1) on the side away from the first bracket (2). The side of the second bracket (51) away from the base plate (1) is fixedly installed with the small support plate (52). The side of the second bracket (51) away from the first bracket (2) is fixedly installed with the first long support plate (53). The side of the first long support plate (53) close to the base plate (1) is fixedly installed with the second long support plate (54).

2. The spunlace nonwoven packaging device according to claim 1, characterized in that: The top of the support plate (52) is provided with a drive mechanism (6), and the inner wall of the second bracket (51) is provided with a winding mechanism (7).

3. The spunlace nonwoven packaging device according to claim 2, characterized in that: An adjustment mechanism (8) is provided on the top of the first support plate (53), and a pushing mechanism (9) is provided on the top of the first support plate (53).

4. The spunlace nonwoven packaging device according to claim 2, characterized in that: The drive mechanism (6) includes a first motor (61), a first one-way wheel (62), a first linkage plate (63), a rotating ring (64), a fixed upright plate (65), and a film roll (66). The first motor (61) is fixedly installed on the top of the support plate (52). The output end of the first motor (61) is fixedly installed with the first one-way wheel (62). The outer ring of the first one-way wheel (62) is fixedly installed with the first linkage plate (63). The side of the first linkage plate (63) away from the first one-way wheel (62) is fixedly installed with the rotating ring (64). The top of the rotating ring (64) is fixedly installed with the fixed upright plate (65). The side of the fixed upright plate (65) away from the rotating ring (64) is rotatably installed with the film roll (66). The first linkage plate (63) is located on the inner wall of the second bracket (51) and is movably installed with the second bracket (51).

5. The spunlace nonwoven packaging device according to claim 3, characterized in that: The winding mechanism (7) includes a linkage shaft (71), a second one-way wheel (72), a second linkage plate (73), a winding roller (74), and a stop block (75). The linkage shaft (71) is fixedly installed on the inner ring of the first one-way wheel (62). The end of the linkage shaft (71) away from the second one-way wheel (72) is fixedly installed with the second one-way wheel (72). The outer ring of the second one-way wheel (72) away from the linkage shaft (71) is fixedly installed with the second linkage plate (73). The side of the second linkage plate (73) away from the second one-way wheel (72) is fixedly installed with the winding roller (74). The surface of the winding roller (74) is fixedly installed with the stop block (75). The second one-way wheel (72) and the second linkage plate (73) are located on the inner wall of the first linkage plate (63) and the rotating ring (64) and are movably installed therewith.

6. The spunlace nonwoven packaging device according to claim 3, characterized in that: The adjustment mechanism (8) includes a support block (81), a second motor (82) and a screw (83). The support block (81) is fixedly installed on the top of the first support plate (53) on the side away from the second bracket (51). The inner wall of the support block (81) is fixedly installed with the second motor (82), and the output end of the second motor (82) is fixedly installed with the screw (83).

7. A spunlace nonwoven packaging device according to claim 5, characterized in that: The pushing mechanism (9) includes a fixed block (91), a limiting rod (92), a connecting plate (93), and a pushing plate (94). The fixed block (91) is fixedly installed on the side of the support frame block (81) near the second bracket (51). One side of the fixed block (91) is fixedly installed with the limiting rod (92). The connecting plate (93) is threadedly installed on the surface of the screw (83). The connecting plate (93) is slidably installed with the limiting rod (92). The side of the connecting plate (93) away from the screw (83) is fixedly installed with the pushing plate (94). The roll roller (74) is located on the inner wall of the pushing plate (94) and is movably installed with the pushing plate (94).

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