Steel wire phosphating device

Abstract

The utility model provides a steel wire phosphating device which comprises a box body, a fixed plate and an inclined seat are respectively welded on the inner wall of the box body, a movable plate is movably arranged on the fixed plate, a positioning hole is arranged on the inner wall of the movable plate, a positioning column is welded on the fixed plate, the movable plate is arranged on the positioning column through the positioning hole, and the inclined seat is arranged on the box body. A motor box is fixedly installed on the side of the box body, a liquid supply pipe is fixedly installed between the motor box and the box body, a driving motor is installed on the side of the box body, and a limiting assembly is installed on the driving motor. According to the steel wire phosphating device, when the steel wire phosphating device is used, a steel wire is installed in an annular groove to conduct limiting movement, a roller provides assistance for movement of the steel wire, in addition, stirring rods on a rotating column rotate to drive liquid to flow, liquid flowing avoids precipitation, in addition, stirring plates rotate at the position of a filtering assembly, and rotation pushes impurities on the surface of the filtering assembly; the blockage of the impurities to the filtering assembly is avoided.

Description

Technical Field

[0001] This utility model relates to the field of phosphating equipment, specifically a steel wire phosphating device. Background Technology

[0002] Wire phosphating is a surface treatment process commonly used to enhance the corrosion resistance and lubrication properties of metal surfaces. By forming a phosphate film on the metal surface, the wear resistance and corrosion resistance of metal parts can be improved. During phosphating, the steel wire is placed in a phosphating bath and comes into contact with a phosphate solution or a solution containing a phosphating agent. Under appropriate temperature and time conditions, a phosphate film will form on the surface of the steel wire.

[0003] According to a patent document with publication number CN222160358U, a steel wire phosphating device includes a phosphating box with a phosphating chamber inside. A temperature control mechanism for heating the phosphating liquid is located in the center of the phosphating chamber, and a flow guiding component for driving the flow of the phosphating liquid is located at the end of the temperature control mechanism. Two sets of temperature control mechanisms are arranged inside the phosphating chamber, and the two sets of temperature control mechanisms and the flow guiding component are mirror-distributed. A phosphating zone is formed between the two sets of temperature control mechanisms, and a flow guiding zone is formed between the temperature control mechanism and the top and bottom surfaces of the phosphating chamber. In use, this technical solution controls... The temperature control mechanism forms a flow guiding zone and a phosphating zone inside the phosphating chamber. Together with the flow guiding component, it drives the phosphating liquid to flow. During the phosphating process of the steel wire entering the phosphating zone, the phosphating liquid continuously flows on the outside of the steel wire. This ensures that the phosphating liquid is not affected by the temperature of the steel wire during the phosphating process, which helps to improve the uniformity of the phosphating film on the steel wire. However, although the above technical solution achieves the flow of the phosphating liquid, it cannot stir the liquid at the bottom to avoid sedimentation during use. In addition, it cannot clean the filter mechanism while stirring, which is inconvenient during use. Utility Model Content

[0004] To address the shortcomings of existing technologies, the purpose of this invention is to provide a steel wire phosphating device to solve the problems mentioned in the background section. This invention features a novel structure. During use, the steel wire is installed inside the annular groove for limited movement, and the roller assists in the movement of the steel wire. In addition, the rotating rod on the rotating column drives the liquid flow, which prevents sedimentation. Furthermore, the stirring plate rotates at the position of the filter assembly, which pushes impurities on the surface of the filter assembly, preventing impurities from clogging the filter assembly.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a steel wire phosphating device, comprising a housing, a fixed plate and an inclined seat welded to the inner wall of the housing, a movable plate movably mounted on the fixed plate, a positioning hole on the inner wall of the movable plate, a positioning post welded to the fixed plate, the movable plate mounted on the positioning post through the positioning hole, a motor housing fixedly mounted on the side of the housing, a liquid supply pipe fixedly mounted between the motor housing and the housing, a drive motor mounted on the side of the housing, and a limit component mounted on the drive motor.

[0006] Furthermore, the limiting components are rotatably installed inside the housing, and steel wires are movably installed between the limiting components.

[0007] Furthermore, a drain pipe is fixed on the inclined seat, and drain holes are opened on both sides of the drain pipe. One end of the drain pipe is fixed to the liquid supply pipe.

[0008] Furthermore, a heating column is fixedly installed on the inclined seat, and the heating column is distributed and fixed on both sides of the drain pipe.

[0009] Furthermore, a partition seat is fixed on the inner wall of the housing, a filter assembly is fixedly installed on the partition seat, and a limiting component is movably installed on the filter assembly.

[0010] Furthermore, the limiting component includes a rotating column, one end of which is mounted on a drive motor, and a roller is fixedly mounted on the rotating column.

[0011] Furthermore, the roller has an annular groove that comes into contact with the steel wire, and a stirring plate is welded onto the rotating column.

[0012] Furthermore, an extraction pipe is fixedly installed inside the housing, and a water pump is fixedly installed inside the motor housing. One end of both the extraction pipe and the liquid supply pipe is installed on the water pump.

[0013] The beneficial effects of this utility model are:

[0014] 1. In this steel wire phosphating device, the steel wire is installed inside the annular groove for limited movement during use. The roller provides assistance for the movement of the steel wire. In addition, the stirring rod on the rotating column rotates to drive the liquid flow, which prevents sedimentation. Furthermore, the stirring plate rotates at the position of the filter assembly, and the rotation pushes the impurities on the surface of the filter assembly to prevent the impurities from clogging the filter assembly.

[0015] 2. In this steel wire phosphating device, the movable plate can be moved upward and removed later, which facilitates the rapid installation of the steel wire in the early stage. During phosphating, the drain hole on the drain pipe drains water to form a water curtain on the inclined seat. A small amount of water passes through the heating column, and the high temperature generated by the heating column rapidly heats the liquid, thus facilitating the subsequent phosphating treatment. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a steel wire phosphating device according to the present invention;

[0017] Figure 2 This is a schematic diagram of the structure of a steel wire phosphating device after the movable plate has been removed.

[0018] Figure 3 This is a side view sectional view of the housing structure of a steel wire phosphating device according to the present invention;

[0019] Figure 4 This is a three-dimensional structural diagram of the limiting component of a steel wire phosphating device according to the present invention;

[0020] In the diagram: 1. Box body; 2. Fixed plate; 3. Movable plate; 4. Inclined seat; 5. Drive motor; 6. Motor box; 7. Liquid supply pipe; 8. Positioning column; 9. Drain pipe; 10. Drain hole; 11. Heating column; 12. Limiting component; 13. Steel wire; 14. Divider seat; 15. Filter assembly; 16. Extraction pipe; 17. Roller; 18. Circular groove; 19. Rotating column; 20. Stirring plate. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0022] Please see Figures 1 to 4 This utility model provides a technical solution: a steel wire phosphating device, including a housing 1. A fixed plate 2 and an inclined seat 4 are welded to the inner wall of the housing 1. A movable plate 3 is movably installed on the fixed plate 2. A positioning hole is opened on the inner wall of the movable plate 3. A positioning post 8 is welded to the fixed plate 2. The movable plate 3 is installed on the positioning post 8 through the positioning hole. A motor box 6 is fixedly installed on the side of the housing 1. A liquid supply pipe 7 is fixedly installed between the motor box 6 and the housing 1. A drive motor 5 is installed on the side of the housing 1. A limit component 12 is installed on the drive motor 5. The limit component 12 is rotatably installed inside the housing 1. A steel wire 13 is movably installed between the limit components 12. The limit component 12 provides a limit for the movement of the steel wire 13 to avoid entanglement caused by the steel wire 13 crossing later.

[0023] In this embodiment, a drain pipe 9 is fixed on the inclined seat 4, and drain holes 10 are opened on both sides of the drain pipe 9. One end of the drain pipe 9 is fixed to the liquid supply pipe 7. A heating column 11 is fixedly installed on the inclined seat 4, and the heating column 11 is distributed and fixed on both sides of the drain pipe 9. A partition seat 14 is fixed on the inner wall of the box 1, and a filter assembly 15 is fixedly installed on the partition seat 14. The limiting component 12 is movably installed on the filter assembly 15. The filter assembly 15 is an arc-shaped filter plate. The arc-shaped filter plate filters the liquid to avoid excessive impurities affecting the subsequent phosphating.

[0024] In this embodiment, the limiting component 12 includes a rotating column 19, one end of which is mounted on a drive motor 5. A roller 17 is fixedly mounted on the rotating column 19, and an annular groove 18 is formed on the roller 17. The annular groove 18 is in movable contact with the steel wire 13. A stirring plate 20 is welded onto the rotating column 19. An extraction pipe 16 is fixedly installed inside the housing 1, and a water pump is fixedly installed inside the motor housing 6. One end of the extraction pipe 16 and the liquid supply pipe 7 are both mounted on the water pump. The water pump moves the liquid after bottom filtration upward, thereby realizing the recycling of the liquid.

[0025] When using the device, the phosphating solution is added to the inside of the housing 1. The movable plate 3 is then removed upwards. After removing the movable plate 3, one end of the steel wire 13 is installed inside the annular groove 18 on the roller 17. After the steel wire 13 is installed between the rollers 17, the movable plate 3 is reinstalled. During use, the heating column 11 is started, generating high temperature. The water pump is started, and the phosphating solution at the bottom of the separator 14 is drawn through the extraction pipe 16 to the inside of the supply pipe 7 and the drain pipe 9. The solution moves to both sides through the drain hole 10 on the drain pipe 9. The water forms a water curtain on the inclined seat 4 and passes through the heating column 11. The heating column 11 rapidly heats the small amount of liquid. The heated liquid flows from one end of the inclined seat 4 onto the steel wire 13 for phosphating. The drive motor 5 drives the drum 17 to rotate, and the rotation of the drum 17 assists the movement of the steel wire 13. When the drum 17 rotates, the stirring plate 20 also rotates. The stirring plate 20 rotates on the filter assembly 15. The stirring plate 20 not only stirs the liquid and effectively prevents the liquid from being blown towards sediment, but also pushes the impurities on the surface of the filter assembly 15 to move. The movement of impurities effectively prevents the filter assembly 15 from becoming clogged. After being filtered by the filter assembly 15, the liquid enters the bottom of the separator seat 14 and is circulated by a water pump.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0027] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A steel wire phosphating device, comprising a housing (1), characterized in that: A fixed plate (2) and an inclined seat (4) are welded to the inner wall of the box (1). A movable plate (3) is movably installed on the fixed plate (2). A positioning hole is opened on the inner wall of the movable plate (3). A positioning column (8) is welded to the fixed plate (2). The movable plate (3) is installed on the positioning column (8) through the positioning hole. A motor box (6) is fixedly installed on the side of the box (1). A liquid supply pipe (7) is fixedly installed between the motor box (6) and the box (1). A drive motor (5) is installed on the side of the box (1). A limit component (12) is installed on the drive motor (5).

2. The steel wire phosphating device according to claim 1, characterized in that: The limiting components (12) are rotatably installed inside the housing (1), and steel wires (13) are movably installed between the limiting components (12).

3. The steel wire phosphating device according to claim 1, characterized in that: A drain pipe (9) is fixed on the inclined seat (4). Drain holes (10) are opened on both sides of the drain pipe (9). One end of the drain pipe (9) is fixed on the liquid supply pipe (7).

4. The steel wire phosphating device according to claim 1, characterized in that: A heating column (11) is fixedly installed on the inclined seat (4), and the heating column (11) is distributed and fixed on both sides of the drain pipe (9).

5. The steel wire phosphating device according to claim 1, characterized in that: A partition seat (14) is fixed on the inner wall of the housing (1), and a filter assembly (15) is fixedly installed on the partition seat (14). The limiting component (12) is movably installed on the filter assembly (15).

6. The steel wire phosphating device according to claim 1, characterized in that: The limiting component (12) includes a rotating column (19), one end of which is mounted on a drive motor (5), and a roller (17) is fixedly mounted on the rotating column (19).

7. The steel wire phosphating device according to claim 6, characterized in that: The roller (17) has an annular groove (18) that is in contact with the steel wire (13). A stirring plate (20) is welded onto the rotating column (19).

8. The steel wire phosphating device according to claim 1, characterized in that: An extraction pipe (16) is fixedly installed inside the housing (1), and a water pump is fixedly installed inside the motor housing (6). One end of the extraction pipe (16) and the liquid supply pipe (7) are both installed on the water pump.

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