Asphalt heat-mixing regeneration batching machine

By designing an asphalt hot mixing recycling batching machine, the problem of asphalt sticking to the barrel wall after mixing is solved by using a hollow shaft, heating wire and scraping components, achieving uniform mixing and automatic cleaning of asphalt, and improving road paving efficiency.

CN223963786UActive Publication Date: 2026-03-03江西恒齐市政工程有限公司
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Patent Information

Application Number
CN202520580686.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-03
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

In existing technologies, asphalt tends to stick to the inner wall of the mixing drum after mixing, making cleaning difficult and affecting the efficiency of subsequent road paving.

Method used

An asphalt mixing and recycling batching machine was designed. By setting up components such as a hollow shaft, heating wire, frame and L-shaped rod, the asphalt can be fully mixed and heated. The asphalt on the barrel wall is automatically scraped off by the push block component and scraper cover, reducing manual cleaning.

Benefits of technology

It achieves uniform mixing and heating of asphalt, improves the flexibility and adhesion of old asphalt, reduces the trouble of manual cleaning, and improves the efficiency of subsequent road paving.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an asphalt heat mixing regeneration batching machine which comprises a bottom plate, a supporting frame is arranged on the upper side of the bottom plate, a barrel body is arranged above the supporting frame, an annular groove is formed in the barrel body, a heating wire is arranged in the annular groove, a frame body is arranged in the barrel body in a rotating fit mode, and L-shaped rods are arranged in the middles of the two ends of the frame body in a sliding fit mode. The opposite ends of the two L-shaped rods are each provided with a sliding block, and the two sliding blocks are arranged at the bottom in the frame body in a sliding fit mode. Through the hollow shaft and the heating wire, the frame body and the two L-shaped rods can be driven to synchronously rotate, an asphalt regenerant and old asphalt are fully mixed, heated and uniformly stirred, hot mixing regeneration of the old asphalt is realized, and through the pushing block assembly, the two sliding blocks drive the two L-shaped rods to be in sliding fit with the middle parts of the two ends of the frame body, so that the old asphalt can be recycled. And the distances between the two L-shaped rods and the frame body are changed, so that the two L-shaped rods are adjusted to the optimal positions suitable for scraping the inner wall of the barrel body.
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Description

Technical Field

[0001] This utility model relates to the field of hot mixing recycling technology, specifically to an asphalt hot mixing recycling batching machine. Background Technology

[0002] Hot asphalt recycling involves excavating or milling old asphalt concrete pavement layers, collecting them at a mixing plant, and pre-treating them as needed, such as crushing and screening. A certain proportion of new aggregates, new asphalt, and recycling agents are then mixed in, heated and stirred using mixing equipment, and transported to the construction site to be paved to form a new asphalt concrete pavement structure layer with certain road performance characteristics.

[0003] Asphalt is typically mixed using a mixing rod. However, after mixing, due to its high viscosity, some asphalt easily sticks to the inner wall of the mixing drum during the pouring process. Once the asphalt hardens, manual cleaning is required for future use, which is time-consuming, labor-intensive, and reduces the efficiency of subsequent road paving. Therefore, there is an urgent need to design an asphalt hot mixing and recycling batching machine to solve these problems. Utility Model Content

[0004] The purpose of this invention is to provide an asphalt mixing and recycling batching machine to address the aforementioned shortcomings in the prior art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An asphalt mixing and recycling batching machine includes a base plate, a support frame mounted on the upper side of the base plate, a barrel mounted above the support frame, an annular groove inside the barrel, a heating wire installed in the annular groove, a frame rotatably fitted inside the barrel, L-shaped rods slidably fitted at the middle of both ends of the frame, sliders mounted at opposite ends of the two L-shaped rods, and the two sliders slidably fitted at the bottom of the frame.

[0007] A hollow shaft is installed on the upper side of the frame, and the hollow shaft is connected to the frame. A push block assembly corresponding to the two sliders is slidably fitted inside the hollow shaft. A discharge port is opened on the lower side of the barrel. A collection box corresponding to the discharge port is slidably fitted on the upper side of the bottom plate, and a scraper cover is slidably fitted inside the barrel.

[0008] Furthermore, the push block assembly includes a first cylinder mounted on the upper end of the hollow shaft, a push rod mounted on the output end of the first cylinder, and a trapezoidal block mounted on the lower end of the push rod, wherein the push rod is slidably fitted to the inner side of the hollow shaft.

[0009] Furthermore, each of the two sliders has an inclined surface on one side, the trapezoidal block corresponds to the two inclined surfaces, and two sliding grooves are symmetrically opened at the bottom of the frame, and the slider slides in the sliding grooves.

[0010] Furthermore, springs are installed on the inner sides of both of the slides, one end of each spring is fixedly connected to the two sliders, and the hollow shaft is rotatably fitted to the upper side of the barrel.

[0011] Furthermore, a first bevel gear is installed on the periphery of the hollow shaft, and a second bevel gear that meshes with the first bevel gear is rotatably fitted inside the upper side of the barrel. A motor and a second cylinder are installed on the upper side of the barrel, and the output end of the motor is fixedly connected to the shaft of the second bevel gear.

[0012] Furthermore, the scraper cover has an opening in the middle that corresponds to the frame, the output end of the second cylinder is fixedly connected to the upper side of the scraper cover, and a gap is left between the frame and the top of the barrel, with the scraper cover located in the gap.

[0013] Furthermore, two feeding ports are symmetrically opened on the periphery of the barrel body. The two feeding ports are located between the gap and the annular groove, and valves are provided at both feeding ports and the unloading port. A transmission pipe is installed at one end of each of the multiple valves.

[0014] Furthermore, a power supply body connected to the heating wire is installed on the upper side of the base plate, and a groove is opened on the upper side of the base plate. The collection box is slidably fitted in the groove, and one of its transmission pipes corresponds to the collection box.

[0015] In the above technical solution, the asphalt mixing and recycling batching machine provided by this utility model has the following beneficial effects:

[0016] 1. The hollow shaft and heating wire can drive the frame and two L-shaped rods to rotate synchronously, thereby fully mixing the asphalt recycling agent and old asphalt and heating and stirring them evenly, which effectively improves the flexibility and adhesion of the old asphalt and realizes the heat recycling of old asphalt.

[0017] 2. The pusher assembly pushes and compresses the two sliders, causing them to slide and engage with the two L-shaped rods at the midpoints of both ends of the frame. This allows the distance between the two L-shaped rods and the frame to be adjusted to the optimal position for scraping the inner wall of the bucket. This enables the two L-shaped rods to rotate and scrape away the asphalt adhering to the inner wall of the bucket, reducing the hassle of manual cleaning, saving time and effort, and improving the efficiency of subsequent road paving. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0019] Figure 1 This is a three-dimensional structural view of an embodiment of an asphalt mixing and recycling batching machine according to the present invention.

[0020] Figure 2 This is a schematic diagram of the barrel structure provided for an embodiment of an asphalt mixing and recycling batching machine according to the present invention.

[0021] Figure 3 This is a schematic diagram of the frame structure provided for an embodiment of the asphalt mixing and recycling batching machine of this utility model.

[0022] Figure 4 This is a schematic diagram of the L-shaped rod structure provided in an embodiment of the asphalt mixing and recycling batching machine of this utility model.

[0023] Figure 5 This is a schematic diagram of the scraper cover structure provided in an embodiment of an asphalt mixing and recycling batching machine according to the present invention.

[0024] 1. Base plate; 2. Support frame; 3. Barrel body; 4. Annular groove; 5. Heating wire; 6. Frame; 7. L-shaped rod; 8. Slider; 9. Hollow shaft; 10. Discharge port; 11. Collection box; 12. Scraper cover; 13. First cylinder; 14. Push rod; 15. Trapezoidal block; 16. Slide groove; 17. Spring; 18. First bevel gear; 19. Second bevel gear; 20. Motor; 21. Second cylinder; 22. Opening; 23. Feed port; 24. Transmission pipe; 25. Power supply body; 26. Groove. Detailed Implementation

[0025] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0026] like Figure 1-5 As shown in the figure, the asphalt mixing and recycling batching machine provided by this utility model includes a base plate 1, a support frame 2 is installed on the upper side of the base plate 1, a barrel 3 is installed above the support frame 2, an annular groove 4 is opened inside the barrel 3, a heating wire 5 is installed in the annular groove 4, a frame 6 is rotatably fitted inside the barrel 3, L-shaped rods 7 are slidably fitted at the middle of both ends of the frame 6, and sliders 8 are installed at the opposite ends of the two L-shaped rods 7, and the two sliders 8 are slidably fitted at the bottom inside the frame 6;

[0027] A hollow shaft 9 is installed on the upper side of the frame 6. The hollow shaft 9 is connected to the frame 6. A push block assembly corresponding to two sliders 8 is slidably fitted inside the hollow shaft 9. A discharge port 10 is opened on the lower side of the barrel 3. A collection box 11 corresponding to the discharge port 10 is slidably fitted on the upper side of the bottom plate 1. A scraper cover 12 is slidably fitted inside the barrel 3.

[0028] In this embodiment, the base plate 1;

[0029] Specifically, a power supply body 25 connected to the heating wire 5 is installed on the upper side of the base plate 1. A groove 26 is opened on the upper side of the base plate 1. The collection box 11 is slidably fitted in the groove 26, and one of its transmission pipes 24 corresponds to the collection box 11. Through the collection box 11, the mixed asphalt can be collected and stored, reducing the workload of the staff later.

[0030] In this embodiment, a support frame 2 is installed on the upper side of the base plate 1, and a barrel 3 is installed above the support frame 2.

[0031] Specifically, two feeding ports 23 are symmetrically opened on the periphery of the barrel 3. The two feeding ports 23 are located between the gap and the annular groove 4. Valves are provided at both feeding ports 23 and the discharge port 10. One end of each of the multiple valves is equipped with a transmission pipe 24. Through one of the transmission pipes 24, the mixed asphalt can be transferred to the collection box 11 for collection and storage.

[0032] In this embodiment, an annular groove 4 is provided inside the barrel 3, and a heating wire 5 is installed in the annular groove 4. A frame 6 is rotatably fitted inside the barrel 3. L-shaped rods 7 are slidably fitted at the middle of both ends of the frame 6, and sliders 8 are installed at the opposite ends of the two L-shaped rods 7.

[0033] Specifically, each of the two sliders 8 has an inclined surface on one side, and the trapezoidal block 15 corresponds to the two inclined surfaces. Two grooves 16 are symmetrically opened at the bottom of the frame 6. The sliders 8 slide in the grooves 16. The first cylinder 13 causes the push rod 14 to move the trapezoidal block 15 downward, so that the trapezoidal block 15 squeezes the two sliders 8, causing the two L-shaped rods 7 to extend out of both ends of the frame 6 at the same time, thus preparing for the next step of scraping off the asphalt adhering to the inner wall of the barrel 3.

[0034] Specifically, springs 17 are installed on the inner side of both slides 16. One end of each spring 17 is fixedly connected to the two sliders 8, and the hollow shaft 9 is rotatably fitted to the upper side of the barrel 3. Through the springs 17, the two L-shaped rods 7 can be driven to automatically return to their original positions.

[0035] In this embodiment, two sliders 8 are slidably engaged at the bottom of the frame 6, and a hollow shaft 9 is installed on the upper side of the frame 6.

[0036] Specifically, a first bevel gear 18 is installed on the periphery of the hollow shaft 9, and a second bevel gear 19 that meshes with the first bevel gear 18 is rotatably fitted inside the upper side of the barrel 3. A motor 20 and a second cylinder 21 are installed on the upper side of the barrel 3. The output end of the motor 20 is fixedly connected to the shaft of the second bevel gear 19. The motor 20 can drive the second bevel gear 19 to rotate, so that the second bevel gear 19 meshes with the first bevel gear 18 and rotates, thereby driving the hollow shaft 9 to rotate, in preparation for the next step of mixing and stirring the asphalt recycling agent and the old asphalt.

[0037] In this embodiment, the hollow shaft 9 is connected to the frame 6, and a push block assembly corresponding to the two sliders 8 is slidably fitted inside the hollow shaft 9.

[0038] Specifically, the push block assembly includes a first cylinder 13 mounted on the upper end of the hollow shaft 9, a push rod 14 mounted on the output end of the first cylinder 13, and a trapezoidal block 15 mounted on the lower end of the push rod 14. The push rod 14 is slidably fitted to the inner side of the hollow shaft 9.

[0039] In this embodiment, a discharge port 10 is provided on the lower side of the barrel body 3, a collection box 11 corresponding to the discharge port 10 is slidably fitted on the upper side of the bottom plate 1, and a scraper cover 12 is slidably fitted inside the barrel body 3.

[0040] Specifically, the scraper cover 12 has an opening 22 in the middle that corresponds to the frame 6. The output end of the second cylinder 21 is fixedly connected to the upper side of the scraper cover 12. A gap is left between the frame 6 and the top of the barrel 3. The scraper cover 12 is located in the gap. The second cylinder 21 can drive the scraper cover 12 to move downward, thereby scraping off the asphalt adhering to the inner wall of the barrel 3 again.

[0041] Working steps: 1. When hot mixing and recycling of asphalt is required, first open the two valves at the two feed ports 23, and introduce the old asphalt and asphalt recycling agent into the barrel 3 through the two transmission pipes 24. Then start the power supply body 25 and motor 20. At this time, the output end of the power supply body 25 drives the heating wire 5 to generate heat and heat the inside of the barrel 3. At the same time, the output end of the motor 20 drives the second bevel gear 19 to rotate, so that the second bevel gear 19 meshes with the first bevel gear 18 and rotates, thereby driving the hollow shaft 9 to rotate. The hollow shaft 9 drives the frame 6 and the two L-shaped rods 7 to rotate synchronously, thereby heating and stirring the old asphalt and asphalt recycling agent and mixing them evenly. At this time, the asphalt recycling agent reacts chemically with the components in the old asphalt, which can increase the flexibility and adhesion of the old asphalt, and realize the hot mixing and recycling of old asphalt.

[0042] 2. When it is necessary to scrape off the asphalt adhering to the inner wall of the barrel 3, the first cylinder 13 is activated. The output end of the first cylinder 13 drives the push rod 14 to move downward. At this time, the trapezoidal block 15 squeezes the two sliders 8, causing the two sliders 8 to drive the two L-shaped rods 7 to extend out of both ends of the frame 6 simultaneously. Thus, the two L-shaped rods 7 slide and engage with the frame 6. At this time, the two L-shaped rods 7 are in contact with the inner wall of the barrel 3. At this time, the two sliders 8 slide and engage in the two sliding grooves 16. At the same time, the two springs 17 elastically extend and retract. Then, the hollow shaft 9 is activated. At this time, the hollow shaft 9 drives the two adjusted L-shaped rods 7 to rotate synchronously. Thus, the two L-shaped rods 7 scrape off the asphalt adhering to the inner wall of the barrel 3. After the scraping is completed, the second cylinder 21 is activated. The output end of the second cylinder 21 drives the scraper cover 12 to move downward, so that the scraper cover 12 scrapes off the inner wall of the barrel 3 again, thus realizing the scraping work of the inner wall of the barrel 3.

[0043] 3. When it is necessary to collect the hot-mix recycled asphalt, open the valve at the discharge port 10. At this time, the mixed asphalt is introduced into the collection box 11 through a transmission pipe 24 for collection, thereby realizing the collection and storage of hot-mix recycled asphalt.

[0044] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An asphalt mixing and heating regenerating batcher comprising a base plate (1), characterized in that, The upper side of the bottom plate (1) is provided with a support frame (2), the upper side of the support frame (2) is provided with a barrel (3), the inside of the barrel (3) is provided with an annular groove (4), the annular groove (4) is provided with a heating wire (5), the inside of the barrel (3) is rotatably connected with a frame (6), the middle of the two ends of the frame (6) is slidably connected with an L-shaped rod (7), the opposite end of the two L-shaped rods (7) is provided with a sliding block (8), the two sliding blocks (8) are slidably connected with the bottom of the frame (6); The upper side of the frame (6) is provided with a hollow shaft (9), the hollow shaft (9) is connected with the frame (6), the hollow shaft (9) is slidably connected with a push block assembly corresponding to the two sliding blocks (8), the lower side of the barrel (3) is provided with a discharge port (10), the upper side of the bottom plate (1) is slidably connected with a collecting box (11) corresponding to the discharge port (10), and the inside of the barrel (3) is slidably connected with a scraper cover (12).

2. An asphalt heating and recycling batcher according to claim 1, wherein, The push block assembly comprises a first air cylinder (13) provided on the upper end of the hollow shaft (9), a push rod (14) provided on the output end of the first air cylinder (13), and a trapezoidal block (15) provided on the lower end of the push rod (14), and the push rod (14) is slidably connected with the inside of the hollow shaft (9).

3. An asphalt heating and recycling batcher according to claim 2, wherein, One side of the two sliding blocks (8) is provided with an inclined surface, the trapezoidal block (15) corresponds to the two inclined surfaces, and the bottom of the frame (6) is symmetrically provided with two sliding grooves (16), and the sliding block (8) is slidably connected with the sliding groove (16).

4. An asphalt heating and recycling batcher according to claim 3, wherein, The inside of the two sliding grooves (16) is provided with a spring (17), one end of the two springs (17) is fixedly connected with the two sliding blocks (8), and the hollow shaft (9) is rotatably connected with the upper side of the barrel (3).

5. An asphalt heating and recycling batcher according to claim 1 wherein, The periphery of the hollow shaft (9) is provided with a first bevel gear (18), the inside of the upper side of the barrel (3) is rotatably connected with a second bevel gear (19) engaged with the first bevel gear (18), the upper side of the barrel (3) is provided with a motor (20) and a second air cylinder (21), and the output end of the motor (20) is fixedly connected with the shaft center of the second bevel gear (19).

6. An asphalt heating and recycling batcher according to claim 5 wherein, The middle of the scraper cover (12) is provided with an opening (22) corresponding to the frame (6), the output end of the second air cylinder (21) is fixedly connected with the upper side of the scraper cover (12), and a gap is left between the frame (6) and the top of the barrel (3), and the scraper cover (12) is located in the gap.

7. An asphalt heating and recycling batcher according to claim 6 wherein, The periphery of the barrel (3) is symmetrically provided with two feeding ports (23), the two feeding ports (23) are located between the gap and the annular groove (4), and the two feeding ports (23) and the discharge port (10) are provided with valves, and one end of the plurality of valves is provided with a transmission pipe (24).

8. An asphalt heating and recycling batcher according to claim 7, wherein, The upper side of the bottom plate (1) is provided with a power supply body (25) connected with the heating wire (5), and the upper side of the bottom plate (1) is provided with a groove (26), the collecting box (11) is slidingly fitted in the groove (26), and one of the transmission pipes (24) corresponds to the collecting box (11).