Motor iron core vertical press-fitting machine with cramp machine
By designing a vertical pressing machine for motor cores with a chip fastening mechanism, and utilizing a positioning clamping and pressurizing structure, the problems of low efficiency and poor accuracy in the traditional pressing process of motor core chips are solved. This enables convenient stacking and removal of core chips, improving production efficiency and pressing accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-03-03
AI Technical Summary
Traditional motor ferrule pressing requires stacking and handling each ferrule individually, which increases the number of steps, reduces work efficiency, and makes the ferrules prone to shifting, affecting pressing accuracy and efficiency.
A vertical pressing machine for motor iron cores with a chip fastening mechanism was designed. It adopts a positioning clamping structure and a pressure structure to realize the direct stacking and flat removal of motor iron cores on the processing board surface. The limiting clamping and pressure structure ensures that the iron cores are correctly positioned and tightly stacked, simplifying the operation process and improving production efficiency.
It enables convenient clamping and flat removal of motor iron chips, reduces handling steps, improves production efficiency and pressing accuracy, simplifies operation process, and reduces the complexity of manual operation.
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Figure CN223967778U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of motor production equipment, specifically a vertical pressing machine for motor cores with a snap-fitting machine. Background Technology
[0002] Motor core lamination pressing refers to the process of arranging, pressing, and fixing a certain number of motor core laminations into a precise, neat, and tightly fitted whole.
[0003] In the traditional pressing process, all the iron chips that make up the motor must be stacked one by one before they can be sent into the pressing machine for fixing and pressing. This stacking process requires the use of handling and transfer equipment, which increases the number of operation steps and reduces work efficiency. In addition, the iron chips are prone to shifting during handling, which requires additional adjustment steps and further affects work efficiency. Utility Model Content
[0004] The purpose of this utility model is to provide a vertical pressing machine for motor cores with a fastener that allows for direct stacking on the surface of the processing plate, and eliminates the need for handling or lifting during the removal process. The machine can be directly laid flat and removed, making the operation more convenient and labor-saving, and improving production efficiency. This can solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a vertical pressing machine for motor cores with a clip fastener, comprising a processing plate and a positioning and clamping structure on the top surface. The positioning and clamping structure includes an adjusting plate. A circular plate is rotatably connected to the bottom center of the processing plate via a pin. Three annularly arranged fan plates are fixedly connected to the outer wall of the circular plate. Three annularly arranged sliding cavities are opened at the top of the processing plate. A vertically arranged adjusting plate is slidably connected inside the sliding cavities. An arc-shaped clamping plate is installed on the side of the adjusting plate near the center of the processing plate, and the other side is connected to the adjacent side wall of the sliding cavity via a compression spring. An arc-shaped block is fixedly connected to the bottom of the adjusting plate near the fan plate. An L-shaped swing rod is fixedly connected to the outer wall of the circular plate away from the fan plate. A pressure structure is provided on the outside of the processing plate, and a limit structure is provided at the vertical end of the L-shaped swing rod.
[0006] Preferably, the arc-shaped clamp is fixedly connected to two screws near the side of the adjusting plate, and the other end of the screw slides through the adjusting plate. Two nuts are threaded onto the screws and are symmetrically arranged about the adjusting plate.
[0007] Preferably, the arc-shaped clamping plate has a long groove on the side away from the adjusting plate, and the embedded surface of the long groove has scale lines.
[0008] Preferably, the pressurizing structure includes a U-shaped plate, a processing plate is disposed at the bottom of the U-shaped plate, a number of support rods are fixedly connected to the bottom side wall of the U-shaped plate, a top plate is fixedly connected to the top, a hydraulic cylinder is installed on the top of the top plate, the output end of the hydraulic cylinder slides through the top plate and is connected to a shaped frustum.
[0009] Preferably, the limiting structure includes a sleeve, the vertical end of the L-shaped rocker arm is slidably connected to the sleeve, the bottom end of the sleeve is connected to the horizontal end of the L-shaped rocker arm through a tension spring, the outer wall of the sleeve is fixedly connected to a protrusion, and the front side wall of the processing plate has two symmetrically arranged arc-shaped cavities, the inner side wall of the arc-shaped cavities is provided with a slot.
[0010] Preferably, the rear side wall of the processing plate is provided with a pushing structure, which includes a cylinder. The output end of the cylinder slides through the U-shaped plate and is connected to the U-shaped push plate. Z-shaped shafts are rotatably connected to both sides of the U-shaped push plate. One end of the Z-shaped shaft is fixedly connected to the side wall of the processing plate. Irregular grooves are opened on both sides of the U-shaped plate, and the other end of the Z-shaped shaft is slidably connected to the irregular grooves.
[0011] Preferably, the bottom of the processing plate is provided with two reinforcing frames, the rear sidewall of the reinforcing frames is fixedly connected to the U-shaped plate, and the bottom of the U-shaped push plate is provided with a notch.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: It can limit and clamp a number of motor iron chips. First, a suitable spacing distance is limited, and the iron chips are manually placed in to ensure that the motor iron chips are correctly positioned. Then, pressure is applied through a pressure structure. After pressure is applied, the L-shaped swing arm is used to release the limit on the iron chips after pressure, so that the motor iron core can be taken out flat. It does not require traditional assembly and handling to the processing board surface. The iron cores can be directly stacked on the processing board surface. The removal process does not require handling or lifting. The iron cores can be taken out directly flat, making the operation more convenient and labor-saving, and improving production efficiency. The embedded surface of the long slot has scale lines, which can identify the height of the assembled iron chips and ensure that the number of assembled iron chips is fixed. It does not require continuous operation of a ruler for measurement. The height can be clearly judged by sight, making the operation more convenient and further improving efficiency. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0014] Figure 2 This is a three-dimensional structural diagram of the positioning clamping structure and the pushing structure in this utility model;
[0015] Figure 3 for Figure 1 A schematic diagram of the three-dimensional structure from another angle;
[0016] Figure 4 for Figure 2 A schematic diagram of the three-dimensional structure from another angle;
[0017] Figure 5 for Figure 2 A magnified view of the structure at point A in the middle;
[0018] Figure 6 for Figure 4 A magnified schematic diagram of the structure at point B in the middle.
[0019] In the diagram: 1. Processing plate; 2. Positioning and clamping structure; 201. Adjusting plate; 202. Arc-shaped clamping plate; 203. Sliding cavity; 204. Nut; 205. Screw; 206. Round plate; 207. L-shaped swing rod; 208. Fan plate; 209. Pin shaft; 2010. Arc-shaped block; 2011. Compression spring; 3. Pressurizing structure; 301. U-shaped plate; 302. Top plate; 303. Forming frustum; 304. Hydraulic cylinder; 305. Support rod; 4. Pushing structure; 401. Cylinder; 402. U-shaped push plate; 403. Z-shaped shaft; 404. Irregular groove; 405. Reinforcing frame; 406. Notch; 5. Limiting structure; 501. Arc-shaped cavity; 502. Sleeve; 503. Protruding rib; 504. Tension spring; 505. Slot. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 The figure shows a vertical pressing machine for motor cores with a clipping machine, comprising a processing plate 1 and a positioning and clamping structure 2 on the top surface. The positioning and clamping structure 2 includes an adjusting plate 201. A circular plate 206 is rotatably connected to the bottom center of the processing plate 1 via a pin 209. Three annularly arranged fan plates 208 are fixedly connected to the outer wall of the circular plate 206. Three annularly arranged sliding cavities 203 are opened at the top of the processing plate 1. The vertically arranged adjusting plate 201 is slidably connected inside the sliding cavities 203. An arc-shaped clamping plate 202 is installed on the side of the adjusting plate 201 near the center of the processing plate 1, and the other side is connected to the adjacent side wall of the sliding cavity 203 via a compression spring 2011. An arc-shaped block 2010 is fixedly connected to the bottom of the adjusting plate 201 near the fan plate 208. An L-shaped swing rod 207 is fixedly connected to the outer wall of the circular plate 206 away from the fan plate 208.
[0022] It is worth noting that the L-shaped lever 207 is swung to drive the circular plate 206 to move circumferentially. During the rotation of the circular plate 206, the fan plate 208 can be driven to move circumferentially at the same time, thereby squeezing the arc block 2010 and pushing the adjusting plate 201 to slide horizontally in the sliding cavity 203. This allows the three adjusting plates 201 to move synchronously and change the appropriate spacing distance, which can limit and clamp a number of motor iron chips. First, the appropriate spacing distance is limited, and the iron chips are manually placed in to ensure that the motor iron chips are correctly positioned. Then, the pressure is applied by the pressure structure 3. After the pressure is applied, the L-shaped lever 207 is swung to release the limitation on the iron chips after pressure, so that the motor iron core can be taken out flat. There is no need to transport it to the surface of the processing plate 1 after traditional assembly. It can be directly stacked on the surface of the processing plate 1. Moreover, the removal process does not require lifting or carrying. It can be taken out directly by laying it flat, which is more convenient and less labor-intensive, and improves production efficiency.
[0023] Please see Figure 2 The arc-shaped clamping plate 202 is fixedly connected to two screws 205 near the side of the adjusting plate 201. The other end of the screws 205 slides through the adjusting plate 201. Two nuts 204 are threaded onto the screws 205 and are symmetrically arranged about the adjusting plate 201. By loosening the nuts 204, the distance between the adjusting plate 201 and the arc-shaped clamping plate 202 can be changed, which facilitates the limiting clamping of motor iron chips of different sizes, improves the practicality of the device, and through this fine adjustment of size, it fits the size of the iron chip better, thus facilitating the subsequent quick clamping and fixing of the motor iron chip.
[0024] Please refer to Figure 1 and Figure 2 The arc-shaped clamp 202 has a long groove on the side away from the adjustment plate 201. The embedded surface of the long groove has scale lines, which can identify the height of the assembled iron chip, ensuring a fixed number of assembled iron chips. It eliminates the need for continuous manual operation of a ruler for measurement, and the height can be clearly judged by visual inspection, making the operation more convenient and further improving efficiency.
[0025] See Figure 1 and Figure 3 A pressure structure 3 is provided on the outer side of the processing plate 1. The pressure structure 3 includes a U-shaped plate 301. The processing plate 1 is located at the bottom of the U-shaped plate 301. Several support rods 305 are fixedly connected to the bottom side wall of the U-shaped plate 301. A top plate 302 is fixedly connected to the top. A hydraulic cylinder 304 is installed on the top of the top plate 302. The output end of the hydraulic cylinder 304 slides through the top plate 302 and is connected to a forming frustum 303. The forming frustum 303 is located directly above the processing plate 1. When the hydraulic cylinder 304 is started, it can push the forming frustum 303 down to perform a stamping operation on the motor iron chip placed on the processing plate 1, ensuring that the iron chip is tightly stacked.
[0026] See Figure 2 and Figure 5The vertical end of the L-shaped rocker arm 207 is provided with a limiting structure 5, which includes a sleeve 502. The vertical end of the L-shaped rocker arm 207 is slidably connected to the sleeve 502. The bottom end of the sleeve 502 is connected to the horizontal end of the L-shaped rocker arm 207 through a tension spring 504. The outer wall of the sleeve 502 is fixedly connected with a protrusion 503. The front side wall of the processing plate 1 has two symmetrically arranged arc-shaped cavities 501. The inner side wall of the arc-shaped cavity 501 has a slot 505.
[0027] It is worth noting that when the L-shaped rocker arm 207 swings under the drive of the adjusting plate 201, the sleeve 502 slides at the vertical end of the L-shaped rocker arm 207. Due to the tension of the tension spring 504, the sleeve 502 always tends to move towards the processing plate 1. When the sleeve 502 moves to the position of the arc cavity 501, the protrusion 503 is squeezed by the inner wall of the arc cavity 501 and then slides along the trajectory of the arc cavity 501 until the protrusion 503 is stuck in the slot 505, thus achieving the limiting function, ensuring the stability of the L-shaped rocker arm 207 and the adjusting plate 201, avoiding shaking during the pressing process, and improving the pressing accuracy.
[0028] See Figure 2 , Figure 3 and Figure 4 The rear side wall of the processing plate 1 is provided with a pushing structure 4, which includes a cylinder 401. The output end of the cylinder 401 slides through the U-shaped plate 301 and is connected to the U-shaped push plate 402. The two sides of the U-shaped push plate 402 are rotatably connected to a Z-shaped shaft 403. One end of the Z-shaped shaft 403 is fixedly connected to the side wall of the processing plate 1. The two sides of the U-shaped plate 301 are provided with irregular grooves 404. The other end of the Z-shaped shaft 403 is slidably connected to the irregular grooves 404.
[0029] It is worth noting that when the cylinder 401 is working, its output end pushes the U-shaped push plate 402 to slide within the U-shaped plate 301. During the sliding process, the U-shaped push plate 402 achieves a stable sliding guide effect through the cooperation of the Z-shaped shaft 403 and the irregular groove 404. The Z-shaped shaft 403 is pressed into the front end of the irregular groove 404, pushing the processing plate 1 to rotate and move. The entire assembly process does not need to be carried out inside the pressure structure 3, making the operation convenient and preventing the hydraulic cylinder 304 from pressing down and causing danger, thus ensuring safety. After the motor core is pressed, the cylinder 401 pushes the U-shaped push plate 402 forward, and the U-shaped push plate 402 pushes the processed motor core out of the processing plate 1 for easy collection and processing later.
[0030] See Figure 3 The bottom of the processing plate 1 is provided with two reinforcing frames 405. The rear side wall of the reinforcing frame 405 is fixedly connected to the U-shaped plate 301. The bottom of the U-shaped push plate 402 is provided with a notch 406. The reinforcing frames 405 reinforce the support of the processing plate 1, ensure normal forming support, and also support the stable horizontal movement of the processing plate 1.
[0031] The working principle of manual assembly of motor iron chips is as follows: First, the L-shaped swing arm 207 is swung by hand. The L-shaped swing arm 207 drives the circular plate 206 to move in a circle. During the rotation of the circular plate 206, the fan plate 208 moves in a circle, pressing against the arc-shaped block 2010. This pressing action pushes the adjusting plate 201 to slide horizontally within the sliding cavity 203, thereby synchronously adjusting the movement of the three adjusting plates 201 and changing the distance between them to meet the limiting and clamping requirements of the motor iron chip. Before the pressing process, the limiting structure 5 plays a stabilizing role. When the L-shaped swing arm 207 swings, the sleeve 502 slides at the vertical end of the L-shaped swing arm 207. Due to the tension of the tension spring 504, the sleeve 502 always tends to move towards the processing plate 1. When the sleeve 502 moves to the position of the arc cavity 501, the protrusion 503 is squeezed by the inner wall of the arc cavity 501 and slides along the trajectory of the arc cavity 501 until it is stuck in the slot 505, thereby achieving the limiting function, avoiding shaking during the pressing process, and improving the pressing accuracy.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A vertical pressing machine for motor cores with a snap-fitting mechanism, comprising a processing plate (1) and a positioning and clamping structure (2) disposed on the top surface, characterized in that, The positioning and clamping structure (2) includes an adjusting plate (201). A circular plate (206) is rotatably connected to the bottom center of the processing plate (1) via a pin (209). Three annularly arranged fan plates (208) are fixedly connected to the outer wall of the circular plate (206). Three annularly arranged sliding cavities (203) are opened on the top of the processing plate (1). The adjusting plate (201) is slidably connected inside the sliding cavities (203). The adjusting plate (201) is close to the center of the processing plate (1). An arc-shaped clamp (202) is installed on one side, and the other side is connected to the adjacent side wall of the slide cavity (203) by a compression spring (2011). An arc-shaped block (2010) is fixedly connected to the bottom position of the adjustment plate (201) near the side of the fan plate (208). An L-shaped swing rod (207) is fixedly connected to the outer side wall of the circular plate (206) away from the fan plate (208). A pressure structure (3) is provided on the outer side of the processing plate (1), and a limit structure (5) is provided at the vertical end of the L-shaped swing rod (207).
2. The vertical pressing machine for motor cores with a clip-on machine according to claim 1, characterized in that: The arc-shaped clamp (202) is fixedly connected to two screws (205) near the side of the adjusting plate (201). The other end of the screw (205) slides through the adjusting plate (201). Two nuts (204) are threaded on the screw (205) and are symmetrically arranged about the adjusting plate (201).
3. The vertical pressing machine for motor cores with a clip-on machine according to claim 1, characterized in that: The arc-shaped clamp (202) has a long groove on the side away from the adjustment plate (201), and the embedded surface of the long groove has scale lines.
4. A vertical pressing machine for motor cores with a snap-fitting machine according to claim 1, characterized in that: The pressurizing structure (3) includes a U-shaped plate (301), a processing plate (1) is set at the bottom of the U-shaped plate (301), a number of support rods (305) are fixedly connected to the bottom side wall of the U-shaped plate (301), a top plate (302) is fixedly connected to the top, a hydraulic cylinder (304) is installed on the top of the top plate (302), the output end of the hydraulic cylinder (304) slides through the top plate (302) and is connected to a shaped frustum (303).
5. A vertical pressing machine for motor cores with a snap-fitting machine according to claim 1, characterized in that: The limiting structure (5) includes a sleeve (502), the vertical end of the L-shaped rocker arm (207) is slidably connected to the sleeve (502), the bottom end of the sleeve (502) is connected to the horizontal end of the L-shaped rocker arm (207) through a tension spring (504), the outer wall of the sleeve (502) is fixedly connected to a protrusion (503), and the front side wall of the processing plate (1) has two symmetrically arranged arc-shaped cavities (501), and the inner side wall of the arc-shaped cavity (501) has a slot (505).
6. A vertical pressing machine for motor cores with a snap-fitting machine according to claim 4, characterized in that: The processing plate (1) is provided with a pusher structure (4) on the rear side wall. The pusher structure (4) includes a cylinder (401). The output end of the cylinder (401) slides through the U-shaped plate (301) and is connected to the U-shaped pusher plate (402). The two sides of the U-shaped pusher plate (402) are rotatably connected to a Z-shaped shaft (403). One end of the Z-shaped shaft (403) is fixedly connected to the side wall of the processing plate (1). The two sides of the U-shaped plate (301) are provided with irregular grooves (404). The other end of the Z-shaped shaft (403) is slidably connected to the irregular grooves (404).
7. A vertical pressing machine for motor cores with a snap-fitting machine according to claim 6, characterized in that: The processing plate (1) has two reinforcing frames (405) at the bottom. The rear side wall of the reinforcing frame (405) is fixedly connected to the U-shaped plate (301). The bottom of the U-shaped push plate (402) has a notch (406).