Upper-layer crushing roller assembly for double-layer beater

By setting up upper fixed rollers and moving rollers in the crusher and adopting a staggered arrangement of short and long blades, the problem of large vanadium slag materials being unable to be bitten in was solved, and effective crushing of raw materials of different sizes was achieved.

CN223970083UActive Publication Date: 2026-03-06MIYI JINXIU MACHINERY MFG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

When processing vanadium slag blocks, the existing crusher cannot effectively bite large pieces of vanadium slag into the crushing roller, which affects subsequent processing steps.

Method used

Design an upper crushing roller assembly for a double-layer crusher, comprising an upper fixed roller and an upper movable roller, forming an interleaved biting structure by adjusting their spacing and setting staggered short and long cutting teeth.

Benefits of technology

It enables coarse crushing of raw materials of different sizes, solves the problem of large materials not being able to be properly crushed, and improves crushing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of a beater, in particular to an upper-layer crushing roller assembly for a double-layer beater, which comprises an upper-layer box body assembly, an upper-layer fixed roller, an upper-layer moving roller, an upper-layer fixed roller control motor, an upper-layer moving roller control motor and an upper-layer moving roller adjusting frame, the upper-layer fixed roller and the upper-layer movable roller are arranged in the upper-layer box body assembly side by side; the upper-layer fixed roller control motor, the upper-layer moving roller control motor and the upper-layer moving roller adjusting frame are arranged outside the upper-layer box body assembly; one end of the upper-layer fixed roller is connected with the power output end of the upper-layer fixed roller control motor; one end of the upper-layer moving roller is connected with the upper-layer moving roller adjusting frame, and the other end of the upper-layer moving roller is connected with the power output end of the upper-layer moving roller control motor through the other upper-layer moving roller adjusting frame, so that on one hand, the distance between the upper-layer fixed roller and the upper-layer moving roller can be adjusted, and raw materials of different sizes can be processed; on the other hand, by arranging the short cutter teeth and the long cutter teeth which are arranged in a staggered mode, a staggered biting structure is formed, and the problem that large materials cannot be bitten normally is effectively solved.
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Description

Technical Field

[0001] This utility model relates to the field of crushing machine technology, specifically to an upper crushing roller assembly for a double-layer crushing machine. Background Technology

[0002] The crusher is an essential piece of equipment for crushing and beneficiating coking coal. The raw material is fed into the crushing chamber of the crusher by a screw feeder, and is impacted, sheared and crushed by the high-speed rotating rotor.

[0003] Chinese patent CN105583024B discloses a coke cutter that can process coking coal and vanadium slag in the vanadium ore processing process. It is used to break up vanadium slag blocks online in the rotary kiln discharge process. The effect basically meets the production needs. However, with the gradual improvement of vanadium smelting technology and the increase in output, there is a problem that some large vanadium slag blocks roll on the crushing roller and cannot be bitten and crushed, which affects the processing of subsequent processes. Utility Model Content

[0004] This utility model addresses the above problems by providing an upper crushing roller assembly for a double-layer crusher.

[0005] The technical solution adopted is an upper crushing roller assembly for a double-layer crusher, including an upper box assembly, an upper fixed roller, an upper moving roller, an upper fixed roller control motor, an upper moving roller control motor, and an upper moving roller adjustment frame;

[0006] The upper box is installed below the feed chamber of the double-layer dispersing machine;

[0007] The upper fixed roller and the upper movable roller are arranged side by side in the upper box assembly;

[0008] The upper fixed roller control motor, the upper moving roller control motor, and the upper moving roller adjustment frame are mounted outside the upper box assembly;

[0009] One end of the upper fixed roller is connected to the power output end of the upper fixed roller control motor;

[0010] One end of the upper moving roller is connected to the upper moving roller adjustment frame, and the other end of the upper moving roller is connected to the power output end of the upper moving roller control motor via another upper moving roller adjustment frame.

[0011] Optionally, the upper housing assembly is provided with an upper fixed roller connection hole and an upper movable roller connection hole, and the upper movable roller can move horizontally within the upper movable roller connection hole.

[0012] Optionally, the upper fixed roller connection hole includes a first sealing plate and a first heat-resistant sealing ring, the first heat-resistant sealing ring covering the first sealing plate, and the upper fixed roller can pass through the through hole in the first sealing plate.

[0013] Optionally, the upper moving roller connection hole includes a second sealing plate and a second heat-resistant sealing ring. The second heat-resistant sealing ring covers the second sealing plate and has a waist-shaped hole, through which the upper moving roller can pass.

[0014] Optionally, both the upper fixed roller and the upper moving roller include a first main shaft, a first positioning sleeve and a first adjusting ring. The outer periphery of the first main shaft is wrapped with a first set of crushing teeth. Both ends of the first main shaft are connected to the first positioning sleeve via a first shaft end baffle.

[0015] The first positioning sleeve is connected to the upper fixed roller control motor or the upper moving roller control motor;

[0016] The first adjusting ring is wrapped around the outer periphery of the first main shaft and located at the edge of the first crushing cutter tooth group.

[0017] Optionally, the first set of crushing blades includes short blades and long blades, wherein the short blades have six teeth and the long blades have two teeth, and the tooth length of the long blades is greater than the tooth length of the short blades, and the long blades and short blades are alternately arranged.

[0018] The advantages of this utility model include:

[0019] 1. By setting an upper crushing roller assembly containing an upper fixed roller and an upper moving roller inside the double-layer crusher, the distance between the upper fixed roller and the upper moving roller can be adjusted to meet the processing of raw materials of different sizes and complete coarse crushing.

[0020] 2. By setting up staggered short and long blades to form a staggered biting structure, the problem of large pieces of material not being able to be bitten in properly is effectively solved. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of a double-layer dispersing machine structure;

[0022] Figure 2 This is a schematic diagram of the internal structure of a double-layer dispersing machine;

[0023] Figure 3 This is a schematic diagram of the upper box assembly structure;

[0024] Figure 4 This is a schematic diagram of the first main shaft structure;

[0025] Figure 5 This is a schematic diagram of the first principal axis cross-section structure;

[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the first main axis.

[0027] The attached figures are labeled as follows: 1 for double-layer disperser, 2 for feed chamber, 4 for upper fixed roller, 5 for upper moving roller, 30 for upper housing assembly, 31 for upper fixed roller control motor, 32 for upper moving roller control motor, 33 for upper moving roller adjustment frame, 34 for first sealing plate, 35 for first heat-resistant sealing ring, 36 for second heat-resistant sealing ring, 37 for oblong hole, 38 for second sealing plate, 39 for first main shaft, 40 for first shaft end baffle, 41 for first positioning sleeve, 42 for first adjusting ring, 43 for short cutter tooth, and 44 for long cutter tooth. Detailed Implementation

[0028] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features can be combined with each other.

[0029] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Therefore, the drawings only show the components related to the present invention and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.

[0030] like Figures 1 to 6 As shown, a double-layer crusher uses an upper crushing roller assembly, which includes an upper box assembly 30, an upper fixed roller 4, an upper moving roller 5, an upper fixed roller control motor 31, an upper moving roller control motor 32, and an upper moving roller adjustment frame 33.

[0031] The upper box assembly 30 is located below the feed chamber 2 of the double-layer dispersing machine 1;

[0032] The upper fixed roller 4 and the upper movable roller 5 are arranged side by side in the upper box assembly 30;

[0033] The upper fixed roller control motor 31, the upper moving roller control motor 32 and the upper moving roller adjustment frame 33 are located outside the upper box assembly 30;

[0034] One end of the upper fixed roller 4 is connected to the power output end of the upper fixed roller control motor 31;

[0035] One end of the upper moving roller 5 is connected to the upper moving roller adjustment frame 33, and the other end of the upper moving roller 5 is connected to the power output end of the upper moving roller control motor 32 via another upper moving roller adjustment frame 33.

[0036] The purpose of this design is to adjust the distance between the upper fixed roller and the upper moving roller by setting an upper crushing roller assembly containing an upper fixed roller and an upper moving roller inside the double-layer crusher, thereby meeting the processing of raw materials of different sizes and completing coarse crushing.

[0037] It should be noted that when adjusting the size, the upper moving roller is usually adjusted by the upper moving roller adjustment frame, so that the upper moving roller can move horizontally.

[0038] Meanwhile, in this embodiment, the upper box assembly 30 is provided with an upper fixed roller connection hole and an upper movable roller connection hole, and the upper movable roller 5 can move horizontally within the upper movable roller connection hole.

[0039] The upper fixed roller connection hole includes a first sealing plate 34 and a first heat-resistant sealing ring 35. The first heat-resistant sealing ring 35 covers the first sealing plate 34. The upper fixed roller 4 can pass through the through hole on the first sealing plate 34. The upper moving roller connection hole includes a second sealing plate 38 and a second heat-resistant sealing ring 36. The second heat-resistant sealing ring 36 covers the second sealing plate 38. The second heat-resistant sealing ring 36 is provided with a waist-shaped hole 37. The upper moving roller 5 can pass through the waist-shaped hole 37.

[0040] The purpose of this design is to reduce heat conduction to the left and right transmission devices by setting a heat-resistant sealing ring, thereby effectively reducing the heat transferred to the bearing housing.

[0041] In this embodiment, both the upper fixed roller 4 and the upper moving roller 5 include a first main shaft 39, a first positioning sleeve 41 and a first adjusting ring 42. The first main shaft 39 is wrapped with a first crushing tooth group, and the two ends of the first main shaft 39 are connected to the first positioning sleeve 41 via the first shaft end baffle 40.

[0042] The first positioning sleeve 41 is connected to the upper fixed roller control motor 31 or the upper moving roller control motor 32;

[0043] The first adjusting ring 42 wraps around the outer periphery of the first main shaft 39 and is located at the edge of the first crushing cutter tooth group.

[0044] The first set of crushing blades includes short blades 43 and long blades 44. The short blades 43 have six teeth, and the long blades 44 have two teeth. The tooth length of the long blades 44 is greater than the tooth length of the short blades 43. The long blades 44 and short blades 43 are arranged alternately.

[0045] The purpose of this design is that, under normal circumstances, the upper fixed roller and the upper moving roller are crushing rollers with the same structure, only the upper fixed roller and the upper moving roller are different based on the connected motor.

[0046] Meanwhile, both stages of crushing rollers use independent drives, so a failure in the drive of either roller will not affect normal production in a short period of time.

[0047] Furthermore, by setting up staggered short and long blades to form a staggered biting structure, the problem of large pieces of material not being able to be bitten in properly is effectively solved.

[0048] It should be noted that in actual use, the short cutting tooth has a disc-shaped center and cutting teeth on the outer periphery of the disc-shaped center, so the diameter of the entire structure can be 420mm. The long cutting tooth has a disc-shaped center and cutting teeth on the outer periphery of the disc-shaped center, so the diameter of the entire structure can be 650mm.

[0049] Finally, it should be noted that the above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An upper breaker roller assembly for a double layer duster, characterized by, The upper layer box assembly (30), the upper layer fixed roller (4), the upper layer movable roller (5), the upper layer fixed roller control motor (31), the upper layer movable roller control motor (32) and the upper layer movable roller adjusting frame (33) are included. The upper layer box assembly (30) is arranged below the feeding cavity (2) of the double-layer scattering machine (1). The upper layer fixed roller (4) and the upper layer movable roller (5) are arranged side by side in the upper layer box assembly (30). The upper layer fixed roller control motor (31), the upper layer movable roller control motor (32) and the upper layer movable roller adjusting frame (33) are arranged outside the upper layer box assembly (30). One end of the upper layer fixed roller (4) is connected with the power output end of the upper layer fixed roller control motor (31). One end of the upper layer movable roller (5) is connected with the upper layer movable roller adjusting frame (33), and the other end of the upper layer movable roller (5) is connected with the power output end of the upper layer movable roller control motor (32) through another upper layer movable roller adjusting frame (33). The upper layer fixed roller (4) and the upper layer movable roller (5) each include a first main shaft (39), a first positioning sleeve (41) and a first adjusting ring (42), the first main shaft (39) is wrapped with a first broken tooth group, and the two ends of the first main shaft (39) are connected with the first positioning sleeve (41) through first shaft end baffles (40). The first positioning sleeve (41) is connected with the upper layer fixed roller control motor (31) or the upper layer movable roller control motor (32). The first adjusting ring (42) is wrapped outside the first main shaft (39) and located at the edge of the first broken tooth group. The first broken tooth group includes short teeth (43) and long teeth (44), the short teeth (43) are six teeth, the long teeth (44) are two teeth, the tooth length of the long teeth (44) is greater than that of the short teeth (43), and the long teeth (44) and the short teeth (43) are arranged alternately.

2. An upper breaker roller assembly for a two-stage duster according to claim 1, wherein, The upper layer box assembly (30) is provided with an upper layer fixed roller connecting hole and an upper layer movable roller connecting hole, and the upper layer movable roller (5) can move horizontally in the upper layer movable roller connecting hole.

3. An upper breaker roller assembly for a two-stage duster according to claim 2, wherein, The upper layer fixed roller connecting hole includes a first sealing press plate (34) and a first heat-resistant sealing ring (35), the first heat-resistant sealing ring (35) is covered on the first sealing press plate (34), and the upper layer fixed roller (4) can pass through the perforation on the first sealing press plate (34).

4. The upper breaker roller assembly for a two-stage duster according to claim 2, wherein, The upper layer movable roller connecting hole includes a second sealing press plate (38) and a second heat-resistant sealing ring (36), the second heat-resistant sealing ring (36) is covered on the second sealing press plate (38), a waist-shaped hole (37) is arranged on the second heat-resistant sealing ring (36), and the upper layer movable roller (5) can pass through the waist-shaped hole (37).

Citation Information

Patent Citations

  • Coke cutting machine

    CN105583024B