Automatic circumferential welding device for gear shaft

Abstract

The circumferential automatic welding device comprises a base cushion plate, a lifting adjusting set is arranged on one side of the upper surface of the base cushion plate, a sliding connecting base is arranged at the movable end of the lifting adjusting set, and a middle connecting base is movably connected to the sliding connecting base; a lateral mounting frame is arranged on one side of the middle connecting seat, a welding gun clamping seat is connected to the lateral mounting frame through a first right-angle plate, a working welding gun is connected to the welding gun clamping seat in a clamped mode, and base supporting frames are further symmetrically arranged on the base cushion plate. And the flexibility, universality and usability of equipment are remarkably improved, automatic circumferential rotation of workpieces is achieved through matched use of an auxiliary rotating roller and an auxiliary rotating motor, continuous welding is achieved, the welding speed is increased, the requirement for manual intervention is reduced, and the production efficiency is greatly improved.

Description

Technical Field

[0001] This application relates to the field of gear shaft processing technology, specifically to an automatic circumferential welding device for gear shafts. Background Technology

[0002] A gear shaft is a mechanical part that supports rotating parts and rotates with them to transmit motion, torque, or bending moment. It is generally a round metal rod, with different diameters for each section. The rotating parts in a machine are mounted on the shaft. During production, gear shaft components require circumferential welding. Traditional manual welding requires operators to hold a welding torch and weld the gear shaft circumferentially, which is inconvenient, labor-intensive, slow, and prone to worker fatigue, affecting work quality and schedule. Adjusting welding equipment and parameters for workpieces of different specifications and sizes is time-consuming and labor-intensive, reducing the flexibility of the production line. Summary of the Invention

[0003] The technical problem to be solved by this application is to overcome the existing defects and provide an automatic circumferential welding device for gear shafts, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, this application provides the following technical solution: a circumferential automatic welding device for a gear shaft, comprising a base plate, a lifting adjustment group provided on one side of the upper surface of the base plate, a sliding connecting seat provided at the movable end of the lifting adjustment group, an intermediate connecting seat movably connected to the sliding connecting seat, a lateral mounting frame provided on one side of the intermediate connecting seat, a welding torch holder connected to the lateral mounting frame via a first right-angle plate, a working welding torch being engaged on the welding torch holder, base supports symmetrically arranged on the base plate, auxiliary rotating rollers sleeved between the base supports, an auxiliary support frame provided on one side of the base supports, an auxiliary adjusting component provided on the auxiliary support frame, an auxiliary rotary motor provided on one side of the auxiliary support frame, and the output end of the auxiliary rotary motor being rotatably connected to the auxiliary rotating roller located on the front side via a coupling.

[0005] As a preferred technical solution of this application, the lifting adjustment group includes a vertical support and a telescopic adjustment component, wherein the telescopic end of the telescopic adjustment component is connected to the mounting end of the sliding connecting seat that is slidably disposed in the slide groove of the vertical support.

[0006] As a preferred technical solution of this application, the auxiliary adjustment component includes an auxiliary retaining ring, which includes a lower retaining ring and an upper slide block. The upper slide block is slidably disposed in the guide groove of the horizontal section of the auxiliary support frame, and the lower retaining ring is disposed in the upper slide block by a locking shaft.

[0007] As a preferred technical solution of this application, the auxiliary adjustment component further includes a sliding adjustment shaft and a baffle. The sliding adjustment shaft is disposed in the through hole of the auxiliary support frame, the end of the sliding adjustment shaft is provided with a baffle, and the outer side of the sliding adjustment shaft is provided with a locking sleeve for easy positioning.

[0008] As a preferred technical solution of this application, the lower end of the welding torch holder is provided with a welding rod holder. The welding rod holder includes a retaining ring assembly, a welding rod holder, and a straightening holder. The retaining ring assembly is snapped onto the outside of the working welding torch. A welding rod holder is provided on one side of the working welding torch, and a straightening holder is provided on the welding rod holder.

[0009] As a preferred technical solution of this application, the side plate on the base support for sleeved auxiliary roller is inclined.

[0010] Compared with existing technologies, this application improves welding quality and efficiency, and significantly increases the flexibility, versatility and ease of use of the equipment. By using auxiliary rollers and auxiliary rotary motors in combination, it realizes the automated circumferential rotation of the workpiece to achieve continuous welding, which not only speeds up the welding process but also reduces the need for manual intervention, greatly improving production efficiency. The combination of the lifting adjustment group with components such as the sliding connecting seat and the intermediate connecting seat allows for multi-dimensional and precise adjustment of the position of the working welding torch, which not only improves the accuracy of welding but also adapts to workpieces of different sizes and shapes, meeting diverse production needs. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this application;

[0012] Figure 2 This is the main view of this application;

[0013] Figure 3 This is the right view of this application;

[0014] Figure 4 for Figure 1 Enlarged structural diagram at point A in the middle.

[0015] In the diagram: 1 Telescopic adjustment component, 2 Vertical support, 3 Base support frame, 4 Auxiliary rotating roller, 5 Auxiliary support frame, 6 Auxiliary rotary motor, 7 Sliding adjustment shaft, 8 Sliding connecting seat, 9 Intermediate connecting seat, 10 First right angle plate, 11 Lateral mounting frame, 12 Baffle, 13 Coupling, 14 Auxiliary retaining ring, 15 Welding gun holder, 16 Working welding gun, 17 Correction holder, 18 Welding rod holder, 19 Base pad. Detailed Implementation

[0016] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.

[0017] Please see Figure 1 This application provides a technical solution: a circumferential automatic welding device for a gear shaft, including a base plate 19, wherein a lifting adjustment group is provided on one side of the upper surface of the base plate 19.

[0018] The lifting assembly is used to ultimately adjust the position of the working welding torch 16, thereby changing its stiffness in the vertical direction.

[0019] Specifically, the lifting adjustment assembly includes a vertical support 2 and a telescopic adjustment component 1. The telescopic end of the telescopic adjustment component 1 is connected to the mounting end of the sliding connecting seat 8, which is slidably disposed in the slide groove of the vertical support 2.

[0020] The vertical support 2 is an open-loop rectangular cuboid with a groove for engaging with the sliding connecting seat 8. Its two wings are connected to the base plate 19 by fasteners to ensure operational stability.

[0021] The telescopic adjustment component 1 is installed on the upper end of the vertical support 2 to fix it. Through its own telescopic function, it can accurately control the height position of the sliding connecting seat 8, thereby adjusting the position of the working welding torch 16 relative to the workpiece and improving the flexibility of welding.

[0022] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 The movable end of the lifting adjustment group is provided with a sliding connecting seat 8, and an intermediate connecting seat 9 is movably connected to the sliding connecting seat 8. A lateral mounting bracket 11 is provided on one side of the intermediate connecting seat 9. The lateral mounting bracket 11 is connected to a welding gun holder 15 through a first right angle plate 10. A working welding gun 16 is engaged on the welding gun holder 15.

[0023] The intermediate connecting seat 9 is installed on the sliding connecting seat 8, which also facilitates the disassembly and disassembly of the intermediate connecting seat 9 and the sliding connecting seat 8, and facilitates later maintenance.

[0024] The lateral mounting bracket 11 is attached to one side of the intermediate connecting seat 9 to fix the first right angle plate 10, providing a stable support platform for the welding torch holder 15, allowing it to be finely adjusted in the horizontal direction to achieve the optimal welding angle.

[0025] More specifically, the side mounting bracket 11 is provided with an arc-shaped groove, which can further adjust the angle and position of the working welding torch 16, providing multi-dimensional position adjustment capabilities to achieve the optimal welding angle.

[0026] The first right-angle plate 10 connects the side mounting bracket 11 and the welding torch holder 15, acting as a bridge. It facilitates the installation of the welding torch holder 15 on the side mounting bracket 11, and the first right-angle plate 10 makes it easy to assemble and disassemble the welding torch holder 15, improving ease of use.

[0027] The welding torch holder 15 consists of two semi-circular locking blocks connected by fasteners to fix the working welding torch 16, thus meeting the requirements for quick replacement and stable clamping.

[0028] Please see Figure 2 The base plate 19 is also symmetrically provided with base support frames 3, and auxiliary rotating rollers 4 are sleeved between the base support frames 3. An auxiliary support frame 5 is also provided on one side of the base support frame 3, and an auxiliary adjustment component is provided on the auxiliary support frame 5.

[0029] The base plate 19 is symmetrically equipped with base supports 3 to ensure the balance and stability of the structure.

[0030] The base support 3 consists of two opposing support structures, with an auxiliary roller 4 installed between them. This provides stable support for the auxiliary roller 4.

[0031] The auxiliary roller 4 is used to support the gear shaft to be welded, so that the gear shaft can move circumferentially during the welding process, which facilitates continuous welding and improves welding efficiency and quality.

[0032] The auxiliary adjustment components ensure the precise positioning and stable rotation of the gear shaft during the welding process.

[0033] Specifically, such as Figure 1 and Figure 2 As shown, the auxiliary adjustment component includes an auxiliary retaining ring 14, which includes a lower retaining ring and an upper slide block. The upper slide block is slidably disposed in the guide groove of the horizontal section of the auxiliary support frame 5, and the lower retaining ring is disposed in the upper slide block by a locking shaft.

[0034] The auxiliary retaining ring 14 consists of a lower retaining ring and an upper sliding block. It is used to fix or adjust the position of the gear shaft to be welded on the auxiliary roller 4, ensuring that the workpiece remains stable during the welding process and can be accurately aligned with the welding torch 16.

[0035] The portion of the lower retaining ring that directly contacts the gear shaft to be welded is semi-circular to accommodate rollers of different diameters. It provides a stable clamping point, ensuring that the auxiliary roller 4 is in the working area.

[0036] The upper slide can slide within the guide groove of the horizontal section of the auxiliary support frame 5. This allows the operator to easily adjust the horizontal position of the lower retaining ring as needed to accommodate gear shafts of different lengths to be welded.

[0037] The locking shaft secures the lower retaining ring within the upper slide. The locking shaft firmly locks the lower retaining ring in place, facilitating disassembly and subsequent maintenance.

[0038] With the sliding structure of the upper slide on the auxiliary support frame 5, the auxiliary retaining ring 14 can quickly adapt to workpieces of various sizes, improving the versatility and adaptability of the equipment. At the same time, it ensures that the workpiece will not shift or shake during the welding process, which helps to improve production efficiency and product quality.

[0039] An auxiliary rotary motor 6 is provided on one side of the auxiliary support frame 5, and the output end of the auxiliary rotary motor 6 is connected to the auxiliary roller 4 located on the front side through a coupling 13.

[0040] Please see Figure 1 An auxiliary rotary motor 6 is installed on one side of the auxiliary support frame 5. It provides rotational power to make the auxiliary roller 4 rotate, thereby driving the gear shaft placed on it to rotate, thus realizing automated circumferential welding.

[0041] Place the gear shaft to be welded on the auxiliary roller 4, and turn on the auxiliary rotary motor 6 to drive the auxiliary roller 4 to rotate via the coupling 13. Adjust the motor speed according to actual needs to ensure that the workpiece rotates at an appropriate rate.

[0042] Furthermore, such as Figure 1 and Figure 2 As shown, the auxiliary adjustment component also includes a sliding adjustment shaft 7 and a baffle 12. The sliding adjustment shaft 7 is disposed in the through hole of the auxiliary support frame 5. The end of the sliding adjustment shaft 7 is provided with a baffle 12, and the outer side of the sliding adjustment shaft 7 is provided with a locking sleeve for easy positioning.

[0043] The sliding adjustment shaft 7 is installed in the through hole of the auxiliary support frame 5. Linear adjustment along a specific direction is allowed to adjust the position of the baffle 12. A locking sleeve is used to further secure the position of the sliding adjustment shaft 7. Locking or releasing the position of the sliding adjustment shaft 7 is achieved by tightening or loosening it, facilitating quick and accurate adjustment of the position of the auxiliary roller 4.

[0044] Specifically, the combination of the sliding adjustment shaft 7 and the locking sleeve provides a simple and effective method to precisely adjust the position of the baffle 12, thereby ensuring that the relative position between the workpiece and the welding torch is accurate.

[0045] The baffle 12 is used to prevent the gear shaft to be welded from slipping out, and to position the workpiece axially to ensure that no accidental movement occurs during the welding process.

[0046] Specifically, by using the baffle 12, any unnecessary movement or vibration during the welding process can be effectively avoided, thus improving the stability and reliability of the welding process.

[0047] Furthermore, such as Figure 4 As shown, a welding rod holder is provided at the lower end of the welding torch holder 15. The welding rod holder includes a retaining ring assembly, a welding rod holder 18, and a straightening holder 17. The retaining ring assembly is snapped onto the outside of the working welding torch 16. A welding rod holder 18 is provided on one side of the working welding torch 16, and a straightening holder 17 is provided on the welding rod holder 18.

[0048] The electrode holder is located at the lower end of the welding torch holder 15 to ensure that the electrode and the welding torch are always in contact during the welding process to achieve welding.

[0049] The correction holder 17 is used to correct the welding rod, ensuring that the welding rod is in the correct position and reducing welding quality problems caused by changes in the position of the welding rod.

[0050] Furthermore, the side plate on the base support 3 for attaching the auxiliary roller 4 is inclined.

[0051] In use: Place the gear shaft to be welded on the auxiliary roller 4, and use the auxiliary retaining ring 14 in the auxiliary adjustment component to initially position the gear shaft to be welded. Adjust the position of the upper slide as needed and lock it with the locking shaft so that it is within the arc-shaped sleeve of the auxiliary roller 4 and the lower retaining ring.

[0052] Adjust the position of the working welding torch 16 in the arc-shaped groove on the side mounting bracket 11 and fix it with the first right angle plate 10. According to the diameter of the gear shaft to be welded, adjust the height of the sliding connecting seat 8 with the telescopic adjustment component 1 so that the working welding torch 16 on the welding torch holder 15 reaches the appropriate starting position. Set the speed of the auxiliary rotary motor 6 according to the specific requirements of the workpiece to ensure that the workpiece can rotate at an appropriate speed for continuous welding. Place the welding rod in the welding rod holder 18 and use the straightening holder 17 to ensure that the welding rod is kept in the correct state. Turn on the auxiliary rotary motor 6 so that the auxiliary rotating roller 4 drives the gear shaft to rotate slowly and the working welding torch 16 begins welding operation.

[0053] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A circumferential automatic welding device for gear shafts, comprising a base pad (19), the upper surface of the base pad (19) is provided with a lifting adjusting group, the movable end of the lifting adjusting group is provided with a sliding connection seat (8), characterized in that: The middle connecting seat (9) is movably connected to the sliding connecting seat (8), and one side of the middle connecting seat (9) is provided with a lateral mounting rack (11).

2. A circumferential automatic welding device for a gear shaft according to claim 1, characterized in that: The auxiliary adjusting member comprises an auxiliary clasp (14), the auxiliary clasp (14) comprises a lower clasp and an upper sliding seat, the upper sliding seat is slidably arranged in a guide groove of a horizontal section of the auxiliary supporting frame (5), and the lower clasp is arranged in the upper sliding seat through a locking shaft.

3. A circumferential automatic welding device for a gear shaft according to claim 1, characterized in that: The auxiliary adjusting member further comprises a sliding adjusting shaft (7) and a baffle (12), the sliding adjusting shaft (7) is arranged in a through hole of the auxiliary supporting frame (5), the end of the sliding adjusting shaft (7) is provided with the baffle (12), and the outer side of the sliding adjusting shaft (7) is provided with a locking sleeve facilitating positioning.

4. A circumferential automatic welding device for a gear shaft according to claim 1, characterized in that: The lower end of the welding gun clasp (15) is provided with an electrode holder, the electrode holder comprises a clasp sleeve, a placed electrode seat (18) and a correction clasp (17), the clasp sleeve is clamped on the outer side of the working welding gun (16), one side of the working welding gun (16) is provided with the placed electrode seat (18), and the placed electrode seat (18) is provided with the correction clasp (17).

5. A circumferential automatic welding device for a gear shaft according to claim 1, characterized in that: The side plate for sleeving the auxiliary rotating roller (4) on the base support frame (3) is obliquely arranged.

6. A circumferential automatic welding device for a gear shaft according to claim 1, characterized in that: ​

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