Welding device of special single-gun circumferential weld welding machine

Abstract

The utility model belongs to the technical field of weld joint welding, and particularly relates to a welding device of a special single-gun circumferential weld joint welding machine. A welding module is installed in the middle of the workbench. A mounting module is mounted on the inner side wall of the workbench; a cleaning assembly is installed in the middle of the workbench. A collecting assembly is mounted at the bottom of the cleaning assembly; the preheating assembly is mounted in the middle of the cleaning assembly; the cleaning assembly comprises a fixing rod; the fixed rod is fixedly connected to the bottom of the mounting module; the middle part of the fixing rod is slidably connected with a fixing ring; a first bolt is mounted in the middle of the fixing ring; a cleaning plate is fixedly connected to the middle of the fixing ring. Bristles are mounted in the middle of the cleaning plate; by means of the structure, the bristles can be tightly attached to the surface of a workpiece, the bristles make uniform contact with the workpiece, an oxide layer, oil stains and impurities on the surface of the workpiece are effectively removed, welding defects of the impurities in workpiece welding seams are reduced, and the consistency of the welding seams is kept.

Description

Technical Field

[0001] This utility model belongs to the field of weld seam welding technology, specifically a welding device for a single-gun circumferential weld seam welding machine. Background Technology

[0002] The single-gun circumferential welder is an automated equipment mainly used for circumferential weld welding, and is suitable for welding cylindrical workpieces such as containers and pipes.

[0003] The single-gun circumferential welder mainly consists of a welding torch, a rotating mechanism, a control system, and a clamping device. When welding a workpiece, the workpiece is first fixed on the rotating mechanism, the clamping degree of the workpiece is adjusted, the welding parameters are set through the control system, the equipment is turned on, the welding torch welds the workpiece, and at the same time the rotating mechanism drives the workpiece to rotate.

[0004] During the machining process, some cutting fluid will remain on the surface of the workpiece. In the welding environment, dust or other impurities will adhere to the surface of the workpiece. During the single-gun circumferential weld, impurities on the surface of the workpiece are prone to weld defects, causing problems such as porosity or cracks in the weld.

[0005] Therefore, this utility model provides a welding device for a single-gun circumferential weld welding machine. Utility Model Content

[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: The welding device of the single-gun circumferential weld welding machine of this utility model includes a workbench; a welding module is installed in the middle of the workbench; an installation module is installed on the inner side wall of the workbench; a cleaning component is installed in the middle of the workbench; a collecting component is installed at the bottom of the cleaning component; a preheating component is installed in the middle of the cleaning component; the cleaning component includes a fixing rod; the fixing rod is fixedly connected to the bottom of the installation module; a fixing ring is slidably connected in the middle of the fixing rod; a first bolt is installed in the middle of the fixing ring; the fixing ring is fixed in the middle... The system includes a cleaning plate; a brush is installed in the middle of the cleaning plate; a collection groove is provided in the middle of the cleaning plate; and an installation assembly is provided between the brush and the middle of the cleaning plate. Through this structure, the brush can closely adhere to the workpiece surface, ensuring uniform contact between the brush and the workpiece, effectively removing oxide layers, oil, and impurities from the workpiece surface. This reduces the likelihood of these impurities causing welding defects in the workpiece weld, maintains weld consistency, reduces rework and scrap rates after welding, effectively reduces preparation time for individual workpiece cleaning, and can adapt to workpieces of different diameters or thicknesses, ensuring uniform cleaning of the entire workpiece surface and reducing omissions or repeated cleaning.

[0008] Preferably, the collection component includes a through groove; the through groove is formed at the bottom of the cleaning plate; two first locking blocks are fixedly connected to the bottom of the cleaning plate; the first locking blocks are arranged opposite each other; a second locking block is installed in the middle of the first locking blocks; a collection box is fixedly connected to the middle of the two second locking blocks; through the above structure, the oxide scale, oil stains and dust generated during the cleaning process can be collected by the collection box, reducing the amount of impurities and welding slag scattered into the working area, keeping the environment clean, and the collection box can be disassembled and cleaned regularly to reduce the accumulation of waste in the working area inside the equipment, reducing the frequency and workload of cleaning.

[0009] Preferably, the preheating assembly includes two cavities; the cavities are located at the ends of the cleaning plate; the two cavities are arranged opposite each other; multiple heating rods are installed in the middle of the cavities; a connecting pipe is fixedly connected to the end of the cleaning plate; the end of the connecting pipe is located at the corresponding position of the two cavities; an exhaust pipe is fixedly connected to the end of the connecting pipe; a fan is fixedly connected to the end of the exhaust pipe; the fan is installed in the middle of the workbench; two sets of exhaust holes are opened on the inner sidewall of the cleaning plate; the two sets of exhaust holes are located at the corresponding positions of the cavities. This structure allows for preheating of the workpiece welding area, reducing temperature differences during welding, effectively reducing thermal stress, and minimizing defects such as cracks or porosity, thereby improving welding quality. Furthermore, it allows for control of the cooling rate of the workpiece weld, enabling cooling treatment of the workpiece according to actual needs.

[0010] Preferably, two baffles are fixed to the inner sidewall of the cleaning plate; the two baffles are arranged opposite each other; the baffles are arranged on both sides of the collection tank; the above structure can effectively guide the welding slag into the collection box, reduce the welding slag scattered in the working area, keep the equipment and working environment clean, effectively reduce the welding slag scattered on the workpiece surface or welding area, reduce the impact on the welding quality of the workpiece, facilitate centralized processing or reuse, and reduce material waste.

[0011] Preferably, the mounting assembly includes a base plate; the base plate is fixed to the end of the brush bristles; two second bolts are installed in the middle of the base plate and the cleaning plate; the above structure makes it easier to replace the brush bristles, allowing the brush bristles to be quickly replaced according to different workpieces or welding requirements, improving the flexibility and adaptability of the equipment, and effectively maintaining a good cleaning effect.

[0012] Preferably, a filter screen is installed in the middle of the exhaust hole; the filter screen is fixedly connected to the middle of the exhaust hole; the above structure can effectively reduce the entry of welding slag into the cleaning plate, reduce the cleaning difficulties caused by the accumulation of welding slag, and keep the inside of the cleaning plate clean.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. The welding device of the single-gun circumferential weld welding machine of the present invention, through the above-mentioned structure, allows the brush bristles to closely adhere to the surface of the workpiece, so that the brush bristles and the workpiece are in uniform contact, effectively removing the oxide layer, oil stains and impurities on the surface of the workpiece, reducing the welding defects caused by these impurities in the weld, maintaining the consistency of the weld, and reducing the rework and scrap rate after the workpiece is welded.

[0015] 2. The welding device of the single-gun circumferential weld welding machine described in this utility model can collect the oxide scale, oil stains and dust generated during the cleaning process through the above structure, thereby reducing the amount of impurities and welding shavings scattered in the working area, keeping the environment clean, and the collection box can be disassembled and cleaned regularly to reduce the accumulation of waste in the working area inside the equipment, thereby reducing the frequency and workload of cleaning. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is a perspective view of the present invention;

[0018] Figure 2 This is a schematic diagram of the cleaning component in this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the collecting component in this utility model;

[0020] Figure 4 This is a schematic diagram of the preheating component in this utility model.

[0021] In the diagram: 1. Workbench; 10. Welding module; 11. Installation module; 2. Cleaning assembly; 21. Fixing rod; 22. Fixing ring; 23. First bolt; 24. Cleaning plate; 25. Brush; 26. Collection trough; 3. Collection assembly; 31. Through groove; 32. First locking block; 33. Collection box; 34. Second locking block; 4. Preheating assembly; 41. Cavity; 42. Heating rod; 43. Connecting pipe; 44. Exhaust pipe; 45. Fan; 46. Exhaust hole; 5. Baffle; 6. Installation assembly; 61. Base plate; 62. Second bolt; 7. Filter screen. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0023] like Figures 1 to 4As shown in the figure, a welding device for a single-gun circumferential welder according to an embodiment of the present invention includes a workbench 1; a welding module 10 is installed in the middle of the workbench 1; an installation module 11 is installed on the inner side wall of the workbench 1; a cleaning component 2 is installed in the middle of the workbench 1; a collecting component 3 is installed at the bottom of the cleaning component 2; a preheating component 4 is installed in the middle of the cleaning component 2; the cleaning component 2 includes a fixing rod 21; the fixing rod 21 is fixedly connected to the bottom of the installation module 11; a fixing ring 22 is slidably connected to the middle of the fixing rod 21; the fixing ring 22... A first bolt 23 is installed in the middle; a cleaning plate 24 is fixedly connected to the middle of the fixing ring 22; a brush 25 is installed in the middle of the cleaning plate 24; a collection groove 26 is opened in the middle of the cleaning plate 24; an installation component 6 is provided in the middle of the brush 25 and the cleaning plate 24; during operation, the workpiece is placed on the installation module 11 and fixed, the welding module 10 is controlled to weld the workpiece weld, and at the same time the installation module 11 rotates the workpiece. During welding, the workpiece is first preheated by the preheating component 4, and the workpiece to be welded is cleaned by the cleaning component 2. The cleaning process is performed at the designated location. The collection component 3 collects the cleaned impurities and particles. After placing the workpiece in the designated position, the fixing ring 22 slides and moves upward in the middle of the fixing rod 21. The fixing ring 22 is fixed in the middle of the fixing rod 21 by the first bolt 23, so that the ends of the brush bristles 25 are in contact with the workpiece surface. When the workpiece is rotated, the brush bristles 25 clean the impurities and oil stains on the workpiece surface. After cleaning, the workpiece is welded by the welding module 10. During the welding process, the workpiece continues to rotate, so that the welding chips are removed at the same time. After the welding chips are cleaned, they enter the collection tank 26. Through the above structure, the brush bristles 25 can closely adhere to the workpiece surface, so that the brush bristles 25 are in uniform contact with the workpiece, effectively removing the oxide layer, oil stains and impurities on the workpiece surface, reducing the welding defects caused by these impurities in the workpiece weld, maintaining the consistency of the weld, reducing the rework and scrap rate after workpiece welding, effectively reducing the preparation time for cleaning the workpiece separately, and can adapt to workpieces of different diameters or thicknesses, so that the entire surface of the workpiece is cleaned evenly, reducing omissions or repeated cleaning.

[0024] like Figures 1 to 4As shown, the collecting component 3 includes a through groove 31; the through groove 31 is formed at the bottom of the cleaning plate 24; two first locking blocks 32 are fixedly connected to the bottom of the cleaning plate 24; the first locking blocks 32 are arranged opposite each other; a second locking block 34 is installed in the middle of the first locking blocks 32; a collecting box 33 is fixedly connected to the middle of the two second locking blocks 34; during operation, after the cleaning plate 24 is moved to the bottom of the workpiece, the collecting box 33 is moved upward from the bottom of the cleaning plate 24, and the second locking blocks 34 on both sides of the collecting box 33 pass through the first locking blocks 32 on both sides. The first locking blocks 32 are flexibly arranged. When the second locking blocks 34 press against the first locking blocks 32, the first locking blocks 32 are pushed open to both sides by pressure. The first locking block 32 enters the second locking block 34 and locks the first locking block 32 in place. At this time, the collection box 33 is fixed in the middle of the cleaning plate 24. The debris inside the collection groove 26 enters the collection box 33 through the through groove 31 and is collected. After collection, the collection box 33 is taken out for subsequent processing. Through the above structure, the oxide scale, oil stains and dust generated during the cleaning process can be collected by the collection box 33, reducing the amount of impurities and welding slag scattered in the working area, keeping the environment clean, and the collection box 33 is disassembled and cleaned regularly to reduce the accumulation of waste in the working area inside the equipment, reducing the frequency and workload of cleaning.

[0025] like Figures 1 to 4 As shown, the preheating component 4 includes two cavities 41; cavities 41 are located at the ends of the cleaning plate 24; the two cavities 41 are arranged opposite each other; multiple heating rods 42 are installed in the middle of the cavities 41; a connecting pipe 43 is fixedly connected to the end of the cleaning plate 24; the ends of the connecting pipe 43 are located at the corresponding positions of the two cavities 41; an exhaust pipe 44 is fixedly connected to the end of the connecting pipe 43; a fan 45 is fixedly connected to the end of the exhaust pipe 44; the fan 45 is installed in the middle of the workbench 1; two sets of exhaust holes 46 are opened on the inner side wall of the cleaning plate 24; the two sets of exhaust holes 46 are located at the corresponding positions of the cavities 41; during operation, after the workpiece is fixed, the fan 45 and the heating rods 42 are turned on, and the fan 45 will... The airflow is discharged into the exhaust duct 44, and then enters the middle of the cavity 41 through the connecting pipe 43. The heat generated on the surface of the heating rod 42 adds to the airflow. The heated airflow is discharged from the two sets of exhaust holes 46. The hot airflow blows onto the surface of the workpiece to preheat it. When preheating is not required, the heating rod 42 is turned off, and the cooling airflow blows onto the surface of the workpiece. The above structure can preheat the welding area of ​​the workpiece, reduce the temperature difference generated during the welding process, effectively reduce thermal stress, reduce defects such as cracks or porosity, thereby improving the welding quality. It can also control the cooling rate of the weld seam and cool the workpiece according to actual needs.

[0026] like Figures 2 to 4As shown, two baffles 5 are fixed to the inner wall of the cleaning plate 24; the two baffles 5 are arranged opposite each other; the baffles 5 are set on both sides of the collection tank 26; during operation, when the workpiece surface and welding slag are cleaned by the brush bristles 25, the slag falls to the bottom, and the two baffles 5 block the splashing slag, while the slag accurately enters the collection tank 26 along the side wall of the baffles 5. The above structure can effectively guide the welding slag into the collection box 33, which can reduce the welding slag scattered in the working area, keep the equipment and working environment clean, effectively reduce the welding slag scattered on the workpiece surface or welding area, reduce the impact on the welding quality of the workpiece, facilitate centralized treatment or reuse, and reduce material waste.

[0027] like Figure 2 As shown, the mounting assembly 6 includes a base plate 61; the base plate 61 is fixed to the end of the brush bristles 25; two second bolts 62 are installed in the middle of the base plate 61 and the cleaning plate 24; during operation, after the brush bristles 25 have been used for a period of time, they are replaced by unscrewing the two second bolts 62 from the middle of the base plate 61 and the cleaning plate 24, thereby separating the brush bristles 25 from the cleaning plate 24. The above structure makes the replacement of the brush bristles 25 more convenient, allowing the brush bristles 25 to be quickly replaced according to different workpieces or welding requirements, improving the flexibility and adaptability of the equipment, and effectively maintaining a good cleaning effect.

[0028] like Figures 2 to 4 As shown, a filter screen 7 is installed in the middle of the exhaust hole 46; the filter screen 7 is fixed in the middle of the exhaust hole 46; during operation, the welding slag is blocked by the filter screen 7, preventing the welding slag from entering the interior of the cleaning plate 24. The above structure can effectively reduce the amount of welding slag entering the interior of the cleaning plate 24, reduce the cleaning difficulties caused by the accumulation of welding slag, and keep the interior of the cleaning plate 24 clean.

[0029] During operation, the workpiece is placed and fixed on the mounting module 11. The welding module 10 is controlled to weld the workpiece seam, while the mounting module 11 rotates the workpiece. During welding, the workpiece is first preheated by the preheating component 4, and the area to be welded is cleaned by the cleaning component 2. The collection component 3 collects the cleaned impurities and particles. After placing the workpiece in the designated position, the fixing ring 22 slides and moves upward in the middle of the fixing rod 21. The fixing ring 22 is fixed in the middle of the fixing rod 21 by the first bolt 23, so that the ends of the bristles 25 are in contact with the workpiece surface. The workpiece is then rotated... The brush 25 cleans impurities and oil stains from the workpiece surface. After cleaning, the workpiece is welded via the welding module 10. During welding, the workpiece rotates continuously, removing welding slag. The slag enters the collection tank 26. After the cleaning plate 24 is moved to the bottom of the workpiece, the collection box 33 is moved upward from the bottom of the cleaning plate 24. The second locking blocks 34 on both sides of the collection box 33 pass through the first locking blocks 32 on both sides. The first locking blocks 32 are flexible. When the second locking blocks 34 press against the first locking blocks 32, the first locking blocks 32 are pushed open to both sides by the pressure. The first locking blocks 32 enter the second locking block 26. Inside the second locking block 34, the first locking block 32 is locked in place by the second locking block 34. At this time, the collection box 33 is fixed in the middle of the cleaning plate 24. The debris inside the collection groove 26 enters the collection box 33 through the through groove 31 and is collected. After collection is completed, the collection box 33 is removed for subsequent processing. After the workpiece is fixed, the control fan 45 and heating rod 42 are turned on. The fan 45 discharges airflow into the exhaust pipe 44. The airflow then enters the middle of the cavity 41 through the connecting pipe 43. The heat generated on the surface of the heating rod 42 adds to the airflow. The heated airflow is discharged from the two sets of exhaust holes 46, and the hot airflow blows onto the surface of the workpiece. The workpiece is preheated. When preheating is not required, the heating rod 42 is turned off, and the cooling airflow blows onto the workpiece surface. When the workpiece surface and welding slag are cleaned by the brush 25, the slag falls to the bottom and is blocked by the two baffles 5. The slag accurately enters the collection tank 26 along the side wall of the baffle 5. After the brush 25 has been used for a period of time, it is replaced. The two second bolts 62 are unscrewed from the middle of the base plate 61 and the cleaning plate 24, thereby separating the brush 25 from the cleaning plate 24. During the welding process, the welding slag is blocked by the filter screen 7, preventing the welding slag from entering the interior of the cleaning plate 24.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A welding device for a single-gun girth weld welding robot, comprising a worktable (1); characterized in that: The middle of the workbench (1) is provided with a welding module (10); the inner wall of the workbench (1) is provided with a mounting module (11); the middle of the workbench (1) is provided with a cleaning assembly (2); the bottom of the cleaning assembly (2) is provided with a collecting assembly (3); the middle of the cleaning assembly (2) is provided with a preheating assembly (4).

2. A welding device for a single-gun girth weld welding machine according to claim 1, characterized in that: The cleaning assembly (2) comprises a fixed rod (21); the fixed rod (21) is fixedly connected to the bottom of the mounting module (11); the middle of the fixed rod (21) is slidably connected with a fixed ring (22); the middle of the fixed ring (22) is provided with a first bolt (23); the middle of the fixed ring (22) is fixedly connected with a cleaning plate (24); the middle of the cleaning plate (24) is provided with a brush (25); the middle of the cleaning plate (24) is provided with a collecting groove (26); the middle of the brush (25) and the cleaning plate (24) are provided with a mounting assembly (6).

3. The welding apparatus of claim 1, wherein: The collecting assembly (3) comprises a through groove (31); the through groove (31) is formed in the bottom of the cleaning plate (24); the bottom of the cleaning plate (24) is fixedly connected with two first clamping blocks (32); the first clamping blocks (32) are oppositely arranged; the middle of the first clamping block (32) is provided with a second clamping block (34); the middle of the two second clamping blocks (34) is fixedly connected with a collecting box (33).

4. The welding apparatus of claim 1, wherein: The preheating assembly (4) comprises two cavities (41); the cavities (41) are formed in the ends of the cleaning plate (24); the two cavities (41) are oppositely arranged; the middle of the cavity (41) is provided with a plurality of heating rods (42); the end of the cleaning plate (24) is fixedly connected with a connecting pipe (43); the end of the connecting pipe (43) is arranged at the position corresponding to the two cavities (41); the end of the connecting pipe (43) is fixedly connected with an exhaust pipe (44); the end of the exhaust pipe (44) is fixedly connected with a fan (45); the fan (45) is mounted in the middle of the workbench (1); the inner wall of the cleaning plate (24) is provided with two groups of exhaust holes (46); the two groups of exhaust holes (46) are arranged at the positions corresponding to the cavities (41).

5. The welding apparatus of claim 2, wherein: The inner wall of the cleaning plate (24) is fixedly connected with two baffles (5); the two baffles (5) are oppositely arranged; the baffles (5) are arranged on both sides of the collecting groove (26).

6. The welding apparatus of claim 2, wherein: The mounting assembly (6) comprises a bottom plate (61); the bottom plate (61) is fixedly connected to the end of the brush (25); the middle of the bottom plate (61) and the cleaning plate (24) are provided with two second bolts (62).

7. The welding apparatus of claim 4, wherein: The middle of the exhaust hole (46) is provided with a filter screen (7); the filter screen (7) is fixedly connected to the middle of the exhaust hole (46).

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