Rapid up-and-down press-fit pressure maintaining jig

Abstract

The utility model discloses a rapid up-and-down press-fit pressure maintaining jig which comprises a base, a working table is fixedly arranged on the upper side of the base, a sliding rail is arranged on the upper side of the working table, a product groove is formed in the upper side of the sliding rail in a sliding mode, a product press-fit groove is formed in the product groove, and a vertical frame is fixedly arranged at the rear end of the working table. A first air cylinder is fixedly arranged on the front side of the vertical frame, a pressing block is fixedly arranged at the output end of the lower portion of the first air cylinder, a through groove is formed in the position, corresponding to the lower portion of the pressing block, of the workbench, a second air cylinder is fixedly arranged on the upper side of the base and corresponds to the through groove, and a pushing ejector rod is fixedly arranged at the output end of the upper portion of the second air cylinder. A floating ejector block is fixedly arranged at the upper end of the pushing ejector rod and located in the product pressing groove, and the first air cylinder and the second air cylinder are connected with manual valves correspondingly. The clamp has the remarkable advantages of being used, high in product clamping precision, high in assembling and maintaining performance, high in universality, convenient to operate and the like.

Description

Technical Field

[0001] This utility model relates to the field of product manufacturing and processing technology, specifically a quick upper and lower pressing and pressure-holding fixture. Background Technology

[0002] In the fierce competition of the global electronics industry, countries are actively seeking their own development advantages to gain a competitive edge in the market. As a crucial link in the electronics manufacturing industry, China has demonstrated strong competitiveness in the international market thanks to its low production costs, high efficiency, and rapid product iteration capabilities. However, the pressure holding process, a key step in ensuring product quality and performance during electronic product manufacturing, faces numerous challenges.

[0003] In production environments lacking advanced auxiliary tools, the pressure holding operation of electronic products often relies on traditional manual clamping with vises. This method is not only inefficient but also makes it difficult to guarantee product yield, failing to meet the demands of large-scale mass production. Furthermore, due to the uncontrollable factors of manual operation, the quality consistency of products within the same batch cannot be guaranteed, posing significant challenges to the company's quality control and cost management.

[0004] In response to this situation, many domestic and foreign companies have begun to seek new pressure-holding solutions to improve production efficiency, reduce costs, and ensure product quality. However, traditional pressure-holding fixtures often have many shortcomings in their design, such as low clamping and positioning accuracy, complex operation, and poor versatility. These problems limit the widespread application of pressure-holding processes in electronic product manufacturing. Utility Model Content

[0006] The purpose of this utility model is to provide a fast upper and lower pressing and holding pressure fixture to solve the problems in the background art where the positioning and pressure holding methods of electronic products cannot continuously and stably clamp the products, resulting in inconsistent products, difficult manual operation, and low efficiency.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A rapid pressing and holding fixture includes a base. The base has a fixed worktable on its upper side, a slide rail on its upper side, a product groove slidably disposed on the upper side of the slide rail, a product pressing groove inside the product groove, a vertical frame fixedly disposed at the rear end of the worktable, a first cylinder fixedly disposed at the front side of the vertical frame, a pressure block fixedly disposed at the lower output end of the first cylinder, the product groove sliding to the upper rear end of the worktable being directly below the pressure block, a through groove disposed on the worktable corresponding to the position below the pressure block, a second cylinder fixedly disposed on the upper side of the base corresponding to the through groove, a push rod fixedly disposed at the upper output end of the second cylinder, a floating block fixedly disposed at the upper end of the push rod, a return spring disposed on the upper side of the floating block, the floating block being located inside the product pressing groove, and a manual valve connected to both the first and second cylinders.

[0009] In a preferred embodiment, the product groove is symmetrically provided with limiting pins on its upper side, and the pressure block is provided with limiting pin holes that cooperate with the limiting pins on its lower side.

[0010] In a preferred embodiment, a handrail is fixedly provided on the front side of the product slot.

[0011] In a preferred embodiment, the manual valves are fixedly mounted on both sides of the base.

[0012] In a preferred embodiment, the product pressing groove includes multiple grooves evenly arranged inside the product groove. Each product pressing groove corresponds to a floating top block. The floating top block includes a floating plate and a floating block. The floating block is fixedly arranged on the upper side of the floating plate. The return springs include multiple springs symmetrically arranged on the floating plate. All the floating plates are evenly fixedly arranged on a push plate. The push rods are evenly fixedly arranged on the lower side of the push plate. The lower end of the push rods is fixedly arranged on the push block. The lower part of the push block is fixedly arranged at the output end of the second cylinder.

[0013] In a preferred embodiment, a positioning sensor is provided on the front side of the vertical frame corresponding to the position of the product slot.

[0014] In a preferred embodiment, the first cylinder is a double-rod cylinder, and the second cylinder is a triple-rod cylinder.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] Improved processing efficiency: The fixture design simplifies the operation process, enabling employees to perform product pressure holding operations quickly and accurately. Automated positioning and clamping functions significantly reduce clamping time and improve overall processing efficiency.

[0017] Improved clamping accuracy: The clamping structure ensures precise alignment between the product center and the clamping reference, avoiding errors caused by manual operation. It achieves automatic centering, improving clamping stability and accuracy.

[0018] Ensuring product clamping accuracy: The fixture aligns the product's theoretical center with the fixture's theoretical center reference plane, avoiding product center offset issues caused by traditional manual visual positioning. This reduces defective products and improves overall product quality.

[0019] Simplified assembly and maintenance: The fixture's parts have a simple structure, making them easy to process and manufacture. The maintenance cycle is short, enabling quick fixture fabrication and repair, thus reducing maintenance costs.

[0020] Enhanced versatility: The jig has a clearly defined structure, making it easy to manufacture common parts. When changing to similar products, only the intermediate body needs to be manufactured, reducing manufacturing costs and improving the jig's flexibility and adaptability.

[0021] Ease of operation: Handrails and position sensors are included to facilitate easy operation of the fixture, improving work convenience. The manual valve design allows for convenient control of the cylinder's movement, further simplifying the operation process. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the structure of this utility model.

[0024] Figure 2 This is a schematic diagram of the structure after removing the pressure block according to this utility model.

[0025] Figure 3 This is a schematic diagram of the structure of this utility model after removing the pressure block, product groove and worktable.

[0026] Figure 4 This is a schematic diagram of the floating top block and return spring structure of this utility model.

[0027] Attached diagram annotations: 1-base, 2-worktable, 3-slide rail, 4-product groove, 5-product pressing groove, 6-vertical frame, 7-first cylinder, 8-pressing block, 9-through groove, 10-second cylinder, 11-push rod, 12-floating block, 13-return spring, 14-manual valve, 15-limit pin, 16-handrail, 17-push plate, 18-position sensor, 19-push block, 121-floating plate, 122-floating. Detailed Implementation

[0028] The following embodiments will be described in detail with reference to the accompanying drawings. In the drawings and description, similar or identical parts are referred to by the same reference numerals. Furthermore, in practical applications, the shape, thickness, or height of each component may be enlarged or reduced. The embodiments listed in this utility model are merely illustrative and not intended to limit the scope of the utility model. Any obvious modifications or alterations made to this utility model do not depart from its spirit and scope.

[0029] Please see Figures 1-4 As shown

[0030] A rapid pressing and holding fixture includes a base 1, a workbench 2 fixedly mounted on the upper side of the base 1, a slide rail 3 mounted on the upper side of the workbench 2, a product groove 4 slidably mounted on the upper side of the slide rail 3, a product pressing groove 5 inside the product groove 4, a vertical frame 6 fixedly mounted at the rear end of the workbench 2, a first cylinder 7 fixedly mounted on the front side of the vertical frame 6, a pressure block 8 fixedly mounted at the lower output end of the first cylinder 7, the product groove 4 being directly below the pressure block 8 when it slides to the upper rear end of the workbench 2, a through groove 9 being provided on the workbench 2 corresponding to the position below the pressure block 8, a second cylinder 10 fixedly mounted on the upper side of the base 1 corresponding to the position of the through groove 9, a push rod 11 fixedly mounted at the upper output end of the second cylinder 10, a floating top block 12 fixedly mounted at the upper end of the push rod 11, a return spring 13 being provided on the upper side of the floating top block 12, the floating top block 12 being located inside the product pressing groove 5, and a manual valve 14 being connected to the first cylinder 7 and the second cylinder 10 respectively.

[0031] The upper side of the product groove 4 is symmetrically provided with limit pins 15, and the lower side of the pressure block 8 is provided with limit pin holes that cooperate with the limit pins 15.

[0032] A handrail 16 is fixedly installed on the front side of the product slot 4.

[0033] Manual valves 14 are fixedly installed on both sides of the base 1.

[0034] Product pressing grooves 5 include multiple product grooves 4 evenly arranged inside each product pressing groove 5. Each product pressing groove 5 corresponds to a floating top block 12. The floating top block 12 includes a floating plate 121 and a floating block 122. The floating block 122 is fixedly arranged on the upper side of the floating plate 121. Return springs 13 include multiple springs 13 symmetrically arranged on the floating plate 121. All floating plates 121 are evenly fixedly arranged on a push plate 17. Push rods 11 are evenly fixedly arranged on the lower side of the push plate 17. The lower end of the push rods 11 is fixedly arranged on the push block 19. The lower part of the push block 19 is fixedly arranged at the output end of the second cylinder 10.

[0035] A positioning sensor 18 is installed on the front side of the vertical frame 6, corresponding to the position of the product slot 4.

[0036] The first cylinder 7 is a double-rod cylinder, and the second cylinder 10 is a triple-rod cylinder. Utility Model Content

[0037] Base 1: The basic component that supports the overall structure;

[0038] Workbench 2: Fixed to the upper side of base 1, and equipped with slide rail 3;

[0039] Slide rail 3: Located on the upper side of the worktable 2, used to guide the sliding of the product groove 4;

[0040] Product groove 4: Slidably mounted on slide rail 3, with a contoured product pressing groove 5 inside;

[0041] Limiting pins 15: Symmetrically arranged on the upper side of the product groove 4 for precise positioning during pressing;

[0042] Handrail 16: Fixed to the front side of product slot 4 for easy operation;

[0043] Vertical bracket 6: vertically fixed to the rear end of workbench 2;

[0044] First cylinder 7 (double rod cylinder): installed on the front side of the vertical frame 6, with the output end connected to the pressure block 8;

[0045] Pressure block 8: The bottom is provided with a limiting pin hole, which cooperates with the limiting pin 15 to achieve center positioning;

[0046] Second cylinder 10 (three-rod cylinder): fixed on base 1, corresponding to the through slot 9 of workbench 2;

[0047] Push rod 11: connected to the output end of the second cylinder 10, with a floating top block 12 fixed at the top;

[0048] Floating top block 12: Composed of floating plate 121 and floating block 122, and reset by return spring 13;

[0049] Manual valve 14: controls the operation of the first cylinder 7 and the second cylinder 10 respectively;

[0050] Position sensor 18: Located on the front side of the vertical frame 6, it detects the position status of the product slot 4;

[0051] II. Work Process

[0052] Initial state:

[0053] The first cylinder 7 retracts, and the pressure block 8 is in the high position; the second cylinder 10 retracts, and the floating top block 12 is located at the bottom of the product pressing groove 5.

[0054] Loading stage:

[0055] Pull the product slot 4 to the front loading position using the handle 16; place the component to be pressurized into the product pressing slot 5;

[0056] Pressing process:

[0057] The product slot 4 is pushed to the rear processing position, triggering the arrival sensor 18.

[0058] The manual valve 14 is operated to start the first cylinder 7: the pressure block 8 is pressed down, and the center positioning is achieved by the cooperation of the limit pin 15 and the limit pin hole; the second cylinder 10 is started at the same time: the push rod 12 is pushed to lift the floating top block 12, and the component is pressed into the pressure holding position;

[0059] Pressure holding complete:

[0060] After the pressure holding period ends, manual valve 14 resets, and the cylinder retracts.

[0061] The return spring 13 pushes the floating top block 12 to reset, and the finished product is removed.

[0062] This invention is widely used in various jigs and fixtures and automated equipment. It is easy to operate, saves a lot of time, and reduces the chance of employees making mistakes, thereby greatly improving processing efficiency and saving processing costs.

[0063] 1. Fixture usage: The quick-pressing and pressure-holding jig for electronic products ensures high and stable repeated clamping and positioning accuracy when fixing and installing pressure-holding products. It uses the center of the product as a fixed reference and always uses the fixed reference of the jig as the center. The center of the two products fits into the center of the jig, realizing the function of automatic positioning. The operator does not need to worry about whether it is placed in place, which greatly improves the efficiency of manual labor and saves half of the material unloading time.

[0064] 2. Regarding product clamping accuracy: The rapid up-and-down pressing and holding fixture can align the theoretical center of the product with the theoretical center of the fixture. This solves the problem of product center offset caused by improper manual operation during traditional manual visual positioning, which leads to increased product defects during clamping and alignment. For electronic products, the rapid up-and-down pressing and holding fixture only needs to be placed in the guide limit groove, and it can automatically fit and clamp under the action of the cylinder. This saves a lot of time and cost of manual alignment and reduces product inconsistencies caused by operators, resulting in product defects.

[0065] 3. In terms of assembly and maintenance: The components of the mechanism have simple structures, and all accessories can be directly processed using CNC, milling machines and grinding machines. Precision is easy to control, and fixtures can be made quickly and maintenance cycles are short.

[0066] 4. In terms of versatility: The entire structure is clearly hierarchical, and the fixtures can be made into universal parts. When changing to similar products, only the intermediate body needs to be made, which can greatly save costs and eliminate the need for the entire set to be made.

[0067] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0068] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A rapid up and down pressing holding fixture, comprising a base (1), characterized in that, The upper side of the base (1) is fixedly provided with a workbench (2), the upper side of the workbench (2) is provided with a sliding rail (3), the upper side of the sliding rail (3) is slidably provided with a product slot (4), the inside of the product slot (4) is provided with a product pressing groove (5), the rear end of the workbench (2) is fixedly provided with a vertical support (6), the front side of the vertical support (6) is fixedly provided with a first air cylinder (7), the output end of the lower part of the first air cylinder (7) is fixedly provided with a pressing block (8), the product slot (4) is just located below the pressing block (8) when sliding to the upper side of the rear end of the workbench (2), the position of the workbench (2) and below the pressing block (8) is provided with a through slot (9), the upper side of the base (1) and the position of the through slot (9) are fixedly provided with a second air cylinder (10), the output end of the upper part of the second air cylinder (10) is fixedly provided with a pushing top rod (11), the upper end of the pushing top rod (11) is fixedly provided with a floating top block (12), the upper side of the floating top block (12) is provided with a return spring (13), the floating top block (12) is located in the inside of the product pressing groove (5), and the first air cylinder (7) and the second air cylinder (10) are respectively connected with a manual valve (14).

2. The rapid up and down compression holding jig according to claim 1, wherein, The upper side of the product slot (4) is symmetrically provided with a limiting pin (15), and the lower side of the pressing block (8) is provided with a limiting pin hole matched with the limiting pin (15).

3. The rapid up and down compression holding jig according to claim 1, wherein, The front side of the product slot (4) is fixedly provided with a handrail (16).

4. The rapid up and down compression holding jig according to claim 1, wherein, The manual valves (14) are respectively fixedly arranged on the two sides of the base (1).

5. The rapid up and down compression holding jig according to claim 1, wherein, The product pressing groove (5) comprises a plurality of and is uniformly arranged in the inside of the product slot (4), each product pressing groove (5) corresponds to a floating top block (12), the floating top block (12) comprises a floating plate (121) and a floating block (122), the floating block (122) is fixedly arranged on the upper side of the floating plate (121), the return spring (13) comprises a plurality of and is symmetrically arranged on the floating plate (121), all the floating plates (121) are uniformly fixedly arranged on a pushing plate (17), the pushing top rod (11) is uniformly fixedly arranged on the lower side of the pushing plate (17), the lower end of the pushing top rod (11) is fixedly arranged on a pushing block (19), and the lower part of the pushing block (19) is fixedly arranged on the output end of the second air cylinder (10).

6. The rapid up and down compression holding jig according to claim 1, wherein, The front side of the vertical support (6) is provided with a position sensor (18) corresponding to the product slot (4).

7. The rapid up and down compression holding fixture according to any one of claims 1-6, wherein, The first air cylinder (7) is a double-rod air cylinder, and the second air cylinder (10) is a three-rod air cylinder.

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