Whole-layer box material arranging platform

Abstract

The utility model discloses a whole-layer box material arranging platform which comprises a conveying frame and a material arranging frame, a driving shaft and a driven shaft are rotationally installed on the conveying frame and are in transmission connection through a conveying belt, a plurality of pushing blocks are installed on the conveying belt, rotating shafts are rotationally connected to the pushing blocks in a clamped mode, and material pushing mechanisms are installed on the two sides of the material arranging frame. And a half gear is rotationally mounted on the material arranging frame. Through pushing of the pushing blocks on the conveying belt, the boxes can be pushed to the material arranging frame, after pushing is completed, the pushing blocks do not need to be away from and return, but submerge below the conveying frame, and therefore the follow-up situation that the pushing blocks continue to push the boxes for feeding is not affected; through cooperative arrangement of a half gear and a rack, when the boxes are pushed to the material arranging frame, the half gear can drive the rack to extrude and compact the boxes, after one set of boxes are fed, the conveying belt does not stop feeding, the rack stops pushing materials, the boxes of the next set are stopped above the rack, the boxes of the upper set are conveyed away conveniently, and the conveying efficiency is improved. And therefore, the feeding efficiency is further improved.

Description

Technical Field

[0001] This utility model relates to the technical field of whole-layer box sorting platform, and in particular to a whole-layer box sorting platform. Background Technology

[0002] In existing technologies, most cartons are pushed to the entire carton sorting platform by a cylinder-driven pusher plate and sorted. However, since the cylinder needs to return, the cartons cannot be continuously fed before returning, which limits production efficiency. Utility Model Content

[0003] Therefore, it is necessary to provide a full-layer box material handling platform to address the aforementioned technical problems.

[0004] To achieve the above objectives, this utility model provides a full-layer box sorting platform, including a conveyor frame and a sorting rack. The conveyor frame is rotatably mounted with a drive shaft and a driven shaft, which are connected by a conveyor belt. The conveyor belt is equipped with several push blocks, and a rotating shaft is rotatably engaged on each push block. Pushing mechanisms are installed on both sides of the sorting rack. Half gears are rotatably mounted on the sorting rack, and a rack is slidably engaged on the sorting rack. The rack and half gears are configured to cooperate. A first rotary drive device is installed on the conveyor frame, and the output end of the first rotary drive device is connected to the drive shaft. A second rotary drive device is installed on the sorting rack, and the output end of the second rotary drive device is connected to the half gear.

[0005] Preferably, the conveyor belts can be multiple sets arranged side by side, and several sets of rollers are rotatably installed on the conveyor frame. The rollers are located between adjacent conveyor belts, and the top of the rollers is higher than the upper surface of the conveyor belt.

[0006] Preferably, the conveyor frame is equipped with several roller frames, which are located between adjacent conveyor belts, and the rollers are rotatably mounted on the roller frames.

[0007] Preferably, a gear shaft is rotatably mounted on the material handling rack, and half gears are mounted on the gear shaft. There are multiple half gears, and each half gear corresponds to a roller frame.

[0008] Preferably, the pushing mechanism includes a linear actuator and a push plate. The linear actuator is mounted on the material handling rack, the push plate is slidably engaged with the material handling rack, and the output end of the linear actuator is connected to the push plate.

[0009] Preferably, a pressure block is mounted on the rack, and a plurality of universal balls are rotatably mounted on the pressure block.

[0010] Compared with existing technologies, this technical solution has at least one of the following beneficial effects:

[0011] 1. The boxes can be pushed onto the material handling rack by the pusher blocks on the conveyor belt. After the push is completed, the pusher blocks do not need to move away and return, but instead retract under the conveyor rack, so as not to affect the subsequent pusher blocks to continue pushing the boxes for feeding.

[0012] 2. Through the cooperation of half gear and rack, when the box is pushed onto the material handling rack, the half gear can drive the rack to squeeze and compact the box. When a group of boxes is loaded, the conveyor belt can continue to feed, and the rack stops pushing, so that the next group of boxes stops above the rack, so that the previous group of boxes can be transported away, thereby further improving the feeding efficiency. Attached Figure Description

[0013] Figure 1 This is a front sectional view of an embodiment of the present invention;

[0014] Figure 2 This is a perspective view of an embodiment of the present utility model;

[0015] Figure 3 This is a perspective view of a pusher block according to an embodiment of the present invention;

[0016] Figure 4 This is a perspective view of a rack according to an embodiment of the present invention;

[0017] In the diagram, 1. Conveyor frame; 2. Material handling frame; 3. Drive shaft; 4. Driven shaft; 5. Conveyor belt; 6. Push block; 7. Half gear; 8. Rack; 9. Rotary drive device one; 10. Roller; 11. Roller frame; 12. Gear shaft; 13. Linear actuator; 14. Push plate; 15. Pressure block; 16. Universal ball; 17. Rotary drive device two; 18. Rotary shaft. Detailed Implementation

[0018] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0019] Please see Figures 1 to 4This application provides a full-layer box sorting platform, including a conveyor frame 1 and a sorting rack 2. The conveyor frame 1 is rotatably mounted with a drive shaft 3 and a driven shaft 4, which are connected by a conveyor belt 5. The conveyor belt 5 can be a belt, and corresponding pulleys are mounted on the drive shaft 3 and driven shaft 4. When pushing heavier boxes, the conveyor belt 5 can be a chain, in which case sprockets are mounted on the drive shaft 3 and driven shaft 4. A plurality of push blocks 6 are fixedly mounted on the conveyor belt 5, spaced apart. A rotating shaft 18 is rotatably engaged on each push block 6. Push blocks 18 are mounted on both sides of the sorting rack 2. The material handling mechanism includes a half-gear 7 rotatably mounted on the material handling rack 2, a rack 8 slidably engaged on the material handling rack 2, and the rack 8 and half-gear 7 working together. A rotary drive device 1 9 is mounted on the conveyor frame 1. The rotary drive device 1 9 can be a servo motor. The output end of the rotary drive device 1 9 is connected to the drive shaft 3. A rotary drive device 2 17 is mounted on the material handling rack 2. The rotary drive device 2 17 can be a servo motor. The output end of the rotary drive device 2 17 is connected to the half-gear 7. The rotary drive device 1 9 and the rotary drive device 2 17 should be connected by a signal processor.

[0020] In this embodiment, boxes are pushed from the smooth upper surface of the conveyor frame 1 to the smooth upper surface of the sorting rack 2 for stacking and sorting. The drive shaft 3 is rotated by the rotary drive device 9. Through the transmission of the conveyor belt 5 and the cooperation of the driven shaft 4, the push block 6 on the conveyor belt 5 can push the boxes placed on the conveyor frame 1. After pushing the boxes onto the sorting rack 2, the push block 6 can rotate and sink under the conveyor frame 1. The subsequent push block 6 can continue to push the next box onto the sorting rack 2, thereby achieving the purpose of continuous feeding. When the push block 6 rotates and sinks, the rotating shaft 7 on it abuts against the box, thereby avoiding tearing the box. When the boxes are pushed onto the stacking rack 2, the rotary drive device 17, controlled by a signal, drives the half gear 7 to rotate. The half gear 7 meshes with the rack 8, allowing the rack 8 to move diagonally upwards and push the boxes forward. After pushing a suitable distance, the untoothed portion of the half gear 7 disengages from the rack 8, allowing the rack 8, which was slidably engaged on the stacking rack 2, to slide back down along the slot on the rack 2 without affecting the conveying of the next box. Once a set of boxes is stacked, the next set of boxes can stop above the rack 8, and the rotary drive device 17 will no longer drive the rack 8, thus temporarily stopping the next set of boxes. The purpose of storage is to allow the previously stacked boxes to be organized and transported away by the pushing mechanism, thereby further improving the continuity of the entire box and increasing efficiency. After the previous set of boxes is transported away, the temporarily stored boxes and the subsequent boxes can be pushed onto the sorting rack 2 by the subsequent boxes, and then pushed together by the rack 8. The tilt angle of the rack 8 can be adjusted so that the initial position of the rack 8 pushing the boxes is in different positions, thus accommodating the pushing of boxes of different sizes. When the rack 8 is not working, it is located below the sorting rack 2 and will not affect the box conveying. Due to the conveying inertia, the boxes can be conveyed to the front of the rack 8 and pushed by it.

[0021] In some embodiments, to facilitate the neat arrangement of multiple boxes, multiple sets of conveyor belts 5 can be arranged side by side. Several sets of rollers 10 are rotatably mounted on the conveyor frame 1, with the rollers 10 located between adjacent conveyor belts 5 and their tops slightly higher than the upper surface of the conveyor belts 5. Multiple sets of conveyor belts 5 can cause their push blocks 6 to push the multiple boxes arranged side by side. The fact that the tops of the rollers 10 are slightly higher than the upper surface of the conveyor belts 5 reduces the friction between the boxes and the conveyor belts 5 during the conveying process.

[0022] In some embodiments, to facilitate the installation of the rollers 10, a plurality of roller frames 11 are fixedly installed on the conveyor frame 1, the roller frames 11 are located between adjacent conveyor belts 5, and the rollers 10 are all rotatably installed on the roller frames 11.

[0023] In some embodiments, to facilitate the pushing of multiple boxes arranged side by side, a gear shaft 12 is rotatably mounted on the material handling rack 2, and half gears 7 are fixedly mounted on the gear shaft 12. There are multiple half gears 7, and each half gear 7 corresponds one-to-one with a roller frame 11. Thus, two push blocks 6 can jointly push a box. After the box is pushed onto the material handling rack 2, the half gears 7 can drive the rack 8 to smoothly push the middle of the box.

[0024] In some embodiments, to facilitate the pushing and feeding of materials to the sides of the housing, a pushing mechanism is provided, including a linear actuator 13 and a push plate 14. The linear actuator 13 can be an electric cylinder, which is fixedly mounted on the feeding rack 2. The push plate 14 is slidably engaged with the feeding rack 2, and the output end of the linear actuator 13 is connected to the push plate 14. The rack 8 pushes the housing in conjunction with the feeding rack 2 itself, thereby realizing the feeding of materials in the front-to-back direction of the housing. The linear actuator 13 pushes the push plate 14 to perform lateral squeezing feeding of multiple housings. The lateral squeezing feeding does not require the linear actuator 13 to slide a long distance, so the reset time is short.

[0025] In some embodiments, to facilitate the pushing of the rack 8 onto the housing, a pressure block 15 is fixedly installed on the rack 8, and a plurality of universal balls 16 are rotatably installed on the pressure block 15.

[0026] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0027] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

[0028] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

Claims

1. A whole layer case sorting platform comprising a conveying frame (1) and a sorting frame (2), characterized in that, The conveying frame (1) is rotationally installed with a driving shaft (3) and a driven shaft (4), the driving shaft (3) and the driven shaft (4) are drivingly connected through a conveying belt (5), the conveying belt (5) is installed with a plurality of push blocks (6), the push block (6) is rotationally connected with a rotating shaft (18), the material arranging frame (2) is installed with a material pushing mechanism on both sides, the material arranging frame (2) is rotationally installed with a half gear (7), the material arranging frame (2) is slidingly connected with a rack (8), the rack (8) is arranged in cooperation with the half gear (7), the conveying frame (1) is installed with a rotary driving device one (9), the output end of the rotary driving device one (9) is drivingly connected with the driving shaft (3), the material arranging frame (2) is installed with a rotary driving device two (17), the output end of the rotary driving device two (17) is drivingly connected with the half gear (7).

2. The unitization case sort platform of claim 1, wherein, The conveying belt (5) can be multiple groups arranged side by side, the conveying frame (1) is rotationally installed with a plurality of groups of rolling shafts (10), the rolling shaft (10) is located between adjacent conveying belts (5), and the top of the rolling shaft (10) is higher than the upper surface of the conveying belt (5).

3. The unitization case sorting platform of claim 2, wherein, The conveying frame (1) is installed with a plurality of rolling shaft frames (11), the rolling shaft frame (11) is located between adjacent conveying belts (5), and the rolling shaft (10) is rotationally installed on the rolling shaft frame (11).

4. The unitization case sorting platform of claim 3, wherein, The material arranging frame (2) is rotationally installed with a gear shaft (12), the half gear (7) is installed on the gear shaft (12), the number of the half gear (7) is multiple, and the half gear (7) corresponds to the rolling shaft frame (11) one by one.

5. The unitization platform of claim 1, wherein, The material pushing mechanism comprises a linear actuator (13) and a push plate (14), the linear actuator (13) is installed on the material arranging frame (2), the push plate (14) is slidingly connected on the material arranging frame (2), and the output end of the linear actuator (13) is connected with the push plate (14).

6. The unitization platform of claim 1, wherein, The rack (8) is installed with a pressing block (15), and the pressing block (15) is rotationally installed with a plurality of universal beads (16).

Images