Vacuumizing flange assembly and mechanical equipment testing device

By designing a vacuum flange assembly with multiple interfaces and detachable end caps, the problem of uncertain number of vacuum pumps in mechanical equipment testing was solved, enabling precise control and efficient vacuuming operation, thus improving testing efficiency and versatility.

CN223975222UActive Publication Date: 2026-03-06SHENYANG TURBO MASCH CORP
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Patent Information

Application Number
CN202520901598.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2026-03-06
Estimated Expiration
2035-05-08

AI Technical Summary

Technical Problem

In existing technologies, the required number of vacuum pumps for mechanical equipment testing is uncertain, leading to insufficient vacuum levels and affecting the testing cycle and cost.

Method used

Design a vacuum flange assembly with multiple vacuum interfaces and a detachable end cap, which can flexibly adjust the number and position of vacuum pumps, and combined with pressure and temperature measurement interfaces, to achieve precise control of vacuum operation.

Benefits of technology

It improved the accuracy of vacuuming operations, reduced rework, shortened the test cycle, expanded the application range of flange assemblies, and reduced test costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a vacuum-pumping flange assembly and a mechanical equipment testing device, the vacuum-pumping flange assembly comprises a shell and a flange plate, the wall surface of the shell is provided with a plurality of vacuum interfaces, any vacuum interface penetrates through the wall surface of the shell, at least one vacuum interface is used for connecting a vacuum-pumping pump, the bottom wall of the shell is provided with an opening, and the opening is communicated with the vacuum-pumping pump. The flange plate is connected with the bottom wall of the shell, provided with a communicating port communicating with the opening and used for being connected with mechanical equipment. By arranging the plurality of vacuum interfaces, the number of the vacuumizing pumps connected with the shell can be adjusted, so that the force of the vacuumizing operation in a test is controlled, the number of the vacuumizing pumps is adjusted in time according to the vacuumizing degree of a test site, the reworking condition caused by insufficient vacuum degree during the test is prevented, the accuracy of the vacuumizing operation is improved, and the working efficiency is improved. And the test efficiency is improved. The vacuumizing flange assembly has universality and can be repeatedly used, and the test cost is saved.
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Description

Technical Field

[0001] This application relates to the field of mechanical equipment testing technology, and in particular to a vacuum flange assembly and a mechanical equipment testing device. Background Technology

[0002] Mechanical equipment, such as centrifugal compressors, usually needs to undergo various tests after production. Among them, the mechanical operation test is usually carried out by vacuuming. The mechanical equipment under test needs to be matched with a vacuum pump through a special vacuuming flange.

[0003] In related technologies, holes are usually made in blind flanges to connect vacuum pumps. However, due to the different models of the mechanical equipment used, the number of vacuum pumps required varies, and it is impossible to accurately assess the situation before commissioning. Sometimes, insufficient vacuum levels occur, which requires rework to manufacture new vacuum flanges, seriously affecting the product's testing cycle. Utility Model Content

[0004] This application aims to address at least one of the technical problems existing in the prior art or related technologies.

[0005] In view of the above, a vacuum flange assembly is proposed according to the first aspect of the technical solution of this application. The vacuum flange assembly includes: a housing and a flange. The wall of the housing is provided with multiple vacuum ports, any one of which penetrates the wall of the housing. At least one vacuum port is used to connect to a vacuum pump. The bottom wall of the housing is provided with an opening. The flange is connected to the bottom wall of the housing. The flange is provided with a communication port that communicates with the opening. The flange is used to connect mechanical equipment.

[0006] In some of the technical solutions provided in this application, multiple vacuum interfaces are distributed on different walls of the housing.

[0007] In some of the technical solutions provided in this application, multiple vacuum interfaces are respectively located on the top wall and any side wall of the housing.

[0008] In some technical solutions provided in this application, the vacuum flange assembly further includes: an end cover, which is detachably connected to the wall of the housing, and the end cover can cover the vacuum interface. The number of end covers is M, and the number of vacuum interfaces is N, where M = N - 1.

[0009] In some of the technical solutions provided in this application, the outer periphery of the vacuum interface is provided with a connection hole for connecting a vacuum pump. The vacuum flange assembly also includes a connector, which is connected to the end cover and is detachably inserted into the connection hole.

[0010] In some of the technical solutions provided in this application, the end cap is a magnetic component, and the end cap is detachably connected to the housing by magnetic force.

[0011] In some of the technical solutions provided in this application, a pressure measurement interface is provided on the wall of the housing, and the pressure measurement interface penetrates through the wall of the housing.

[0012] In some of the technical solutions provided in this application, a temperature measurement interface is provided on the wall of the housing, and the temperature measurement interface penetrates through the wall of the housing.

[0013] In some of the technical solutions provided in this application, the vacuum flange assembly further includes: a sealing element, a sealing groove provided on the connection surface of the end cap or the housing, and the sealing element located in the sealing groove.

[0014] The second aspect of this application provides a mechanical equipment testing apparatus, which includes a vacuum pump and a vacuum flange assembly provided by any of the above-mentioned technical solutions, wherein the vacuum pump is connected to at least one vacuum interface of the vacuum flange assembly.

[0015] Compared with related technologies, the present invention has at least the following beneficial effects:

[0016] By setting multiple vacuum interfaces, the number of vacuum pumps connected to the housing can be adjusted during testing, thereby controlling the vacuuming intensity. This allows for timely adjustment of the number of vacuum pumps based on the vacuum level at the testing site, expanding the vacuuming capability range during testing, preventing rework due to insufficient vacuum, improving the accuracy of vacuuming operations, increasing testing efficiency, and reducing product testing cycles. Furthermore, it expands the application range of the vacuum flange assembly, making it versatile and reusable, thus saving testing costs. Attached Figure Description

[0017] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of some embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:

[0018] Figure 1 A front view of a vacuum flange assembly according to an embodiment of this application;

[0019] Figure 2 A top view of a vacuum flange assembly according to one embodiment of this application;

[0020] Figure 3 This is a connection diagram of a vacuum flange assembly according to one embodiment of this application.

[0021] in, Figures 1 to 3The correspondence between the reference numerals and component names in the attached drawings is as follows:

[0022] 10 Vacuum flange assembly, 100 housing, 110 vacuum interface, 120 connection hole, 200 flange, 210 communication port, 300 end cap, 400 pressure measurement interface, 500 temperature measurement interface, 20 mechanical equipment. Detailed Implementation

[0023] To better understand the above technical solutions, the technical solutions of the embodiments of this application will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the embodiments of this application and the specific features in the embodiments are detailed descriptions of the technical solutions of the embodiments of this application, rather than limitations on the technical solutions of this application. In the absence of conflict, the embodiments of this application and the technical features in the embodiments can be combined with each other.

[0024] The first aspect of this application provides a vacuum flange assembly 10, such as Figure 1 , Figure 2 and Figure 3 As shown, the vacuum flange assembly 10 includes: a housing 100 and a flange 200. The wall of the housing 100 is provided with a plurality of vacuum ports 110, any one of which penetrates the wall of the housing 100. At least one vacuum port 110 is used to connect to a vacuum pump. The bottom wall of the housing 100 is provided with an opening. The flange 200 is connected to the bottom wall of the housing 100. The flange 200 is provided with a communication port 210, which communicates with the opening. The flange 200 is used to connect to mechanical equipment 20.

[0025] In this embodiment, the vacuum flange assembly 10 is used for the trial operation of the mechanical equipment 20, which may be a centrifugal compressor. A cavity is formed inside the housing 100, and the wall surface of the housing 100 is provided with multiple vacuum ports 110. Each vacuum port 110 is a through hole that penetrates the provided wall surface. At least one vacuum port 110 is connected to a vacuum pump, so that the vacuum pump communicates with the cavity through the vacuum port 110. The number of vacuum pumps connected is less than or equal to the number of vacuum ports 110, and the remaining unconnected vacuum ports 110 are in a blocked state.

[0026] The flange 200 is connected to the bottom wall of the housing 100 with an opening. The center of the flange 200 has a through port 210, which is connected to the cavity through the opening. The flange 200 is used to connect the mechanical equipment 20, so that the vacuum pump can be connected to the mechanical equipment 20 through the vacuum flange assembly 10, thereby performing a vacuuming operation on the mechanical equipment 20.

[0027] By setting multiple vacuum interfaces 110, the number of vacuum pumps connected to the housing 100 can be adjusted during testing of the mechanical equipment 20, thereby adjusting the number of vacuum pumps performing vacuuming operations on the mechanical equipment 20. This controls the intensity of the vacuuming operation during the test, allowing for timely adjustment of the number of vacuum pumps based on the vacuum level at the test site. This expands the vacuuming capability range during testing, prevents rework due to insufficient vacuum, improves the accuracy of vacuuming operations, and ultimately increases testing efficiency and reduces the product testing cycle. Furthermore, it expands the application range of the vacuum flange assembly 10, making it versatile and reusable, thus saving testing costs.

[0028] In some embodiments provided in this application, such as Figure 1 As shown, multiple vacuum ports 110 are distributed on different walls of the housing 100.

[0029] In this embodiment, the location of the vacuum interface 110 is defined. The vacuum interface 110 is located on different walls of the housing 100, so that the vacuum interface 110 can face different directions, which improves the flexibility of the connection position of the vacuum pump, makes it easier to arrange the position of the vacuum pump according to the actual site conditions, and expands the applicability of the vacuum flange assembly 10.

[0030] For example, any two vacuum ports 110 are located on different walls of the housing 100, making the distribution of vacuum ports 110 more dispersed, and any vacuum pump has sufficient installation space to prevent inconvenience or interference of components caused by connecting multiple vacuum pumps on the same wall.

[0031] In some embodiments provided in this application, such as Figure 1 As shown, multiple vacuum ports 110 are respectively disposed on the top wall and any side wall of the housing 100.

[0032] In this embodiment, the location of the vacuum interface 110 is further defined. Vacuum interfaces 110 are provided on all walls of the housing 100 except the bottom surface, allowing vacuum pumps to be connected in multiple directions around the outer periphery of the housing 100, further improving the flexibility of the vacuum pump connection location. Furthermore, the mechanical device 20 can connect to more vacuum pumps, increasing the maximum number of vacuum pumps that can be connected and expanding the range of vacuum operation capabilities during testing.

[0033] For example, the housing 100 is assembled from multiple metal plates, and the housing 100 can be a quadrilateral prism or a hexagonal prism. Specifically, when the housing 100 is a quadrilateral prism, the number of vacuum ports 110 is five, and the five vacuum ports 110 are located on the four sides and the top surface of the housing 100, respectively.

[0034] In some embodiments provided in this application, such as Figure 1 , Figure 2 and Figure 3 As shown, the vacuum flange assembly 10 also includes: an end cover 300, which is detachably connected to the wall of the housing 100. The end cover 300 can cover the vacuum interface 110. The number of end covers 300 is M, and the number of vacuum interfaces 110 is N, where M = N - 1.

[0035] In this embodiment, when the mechanical device 20 performs vacuuming, it connects a corresponding number of vacuum pumps according to its model, and the remaining unused vacuum ports 110 are sealed by end caps 300. By connecting the end caps 300 to the outer wall of the housing 100, the end caps 300 cover the remaining unconnected vacuum ports 110, thereby sealing the idle vacuum ports 110. The end caps 300 form flange covers for the vacuum ports 110, ensuring the airtightness of the housing 100 during vacuuming operations.

[0036] By controlling the number of end caps 300 used, the number of vacuum ports 110 that can be sealed by the end caps 300 is controlled, thereby controlling the number of vacuum pumps that can be connected. When the housing 100 is connected to M end caps 300, one vacuum port 110 is in a connected state, allowing the mechanical device 20 to be connected to one vacuum pump. When the housing 100 is not connected to any end caps 300, N vacuum ports 110 are in a connected state, allowing the mechanical device 20 to be connected to N vacuum pumps. By limiting the number of end caps 300, the end caps 300 can cooperate with the vacuum ports 110 to perform sealing operations to the maximum extent, thus expanding the range of the number of vacuum pumps that can be connected to the mechanical device 20.

[0037] In some embodiments provided in this application, such as Figure 1 , Figure 2 and Figure 3 As shown, the outer periphery of the vacuum interface 110 is provided with a connection hole 120, which is used to connect a vacuum pump. The vacuum flange assembly 10 also includes a connector, which is connected to the end cover 300 and is detachably inserted into the connection hole 120.

[0038] In this embodiment, when the vacuum interface 110 is used with a vacuum pump, the vacuum pump can communicate with the vacuum interface 110 through the connection hole 120. When the vacuum interface 110 is used with the end cap 300, one end of the connector is connected to the end cap 300, and the other end extends into the connection hole 120 to connect to the housing 100. Through the cooperation of the connector and the connection hole 120, the end cap 300 seals the vacuum interface 110. By providing the connection hole 120 on the outer periphery of the vacuum interface 110, the connection hole 120 can be connected to both the vacuum pump and the end cap 300, improving the utilization efficiency of the connection hole 120 and simplifying the connection structure of the vacuum interface 110.

[0039] For example, there are multiple connection holes 120 surrounding the outer periphery of the vacuum interface 110, and the number of connectors is the same as the number of connection holes 120. The connectors can be bolts or screws, and the connection holes 120 can be threaded holes.

[0040] In some embodiments provided in this application, the end cap 300 is a magnetic component, and the end cap 300 is detachably connected to the housing 100 by magnetic force.

[0041] In this embodiment, the end cap 300 can be a permanent magnet or an electromagnet, the housing 100 is made of metal, the end cap 300 is detachably connected to the housing 100 by magnetic attraction, and the negative pressure environment in the cavity ensures the tightness of the end cap 300 in sealing the vacuum interface 110. This eliminates the need for parts when connecting the end cap 300, simplifies the connection structure of the end cap 300, and improves the ease of installation of the end cap 300.

[0042] Specifically, when the end cover 300 is a permanent magnet, its magnetism is low to facilitate the disassembly of the end cover 300 from the housing 100. When the end cover 300 is an electromagnet, its magnetism is controlled by switching its on / off state to achieve the disassembly of the end cover 300.

[0043] In some embodiments provided in this application, such as Figure 1 As shown, a pressure measurement interface 400 is provided on the wall of the housing 100, and the pressure measurement interface 400 penetrates the wall of the housing 100.

[0044] In this embodiment, the pressure measurement interface 400 is located on the side wall of the housing 100 and extends through the wall surface. The pressure measuring element can pass through the pressure measurement interface 400 and extend into the cavity to detect the pressure inside the housing 100. This facilitates real-time monitoring of the pressure inside the mechanical equipment 20 during the test and ensures the smooth progress of the test.

[0045] In some embodiments provided in this application, such as Figure 1 As shown, a temperature measurement interface 500 is provided on the wall of the housing 100, and the temperature measurement interface 500 penetrates the wall of the housing 100.

[0046] In this embodiment, the temperature measurement interface 500 is located on the side wall of the housing 100 and extends through the wall. The temperature measuring element can pass through the temperature measurement interface 500 and extend into the cavity to detect the temperature inside the housing 100. This facilitates real-time monitoring of the temperature inside the mechanical equipment 20 during the test and ensures the smooth progress of the test.

[0047] For example, the temperature measurement interface 500 is positioned opposite the pressure measurement interface 400.

[0048] In some embodiments provided in this application, the vacuum flange assembly 10 further includes a sealing element, wherein a sealing groove is provided on the connection surface of the end cap 300 or the housing 100, and the sealing element is located in the sealing groove.

[0049] In this embodiment, the sealing element is a sealing ring and the sealing groove is an annular groove. When the end cover 300 is connected to the housing 100, the sealing element cooperates with the sealing groove. The sealing element surrounds the outer periphery of the vacuum interface 110 to improve the airtightness of the connection between the end cover 300 and the housing 100, prevent air from entering the cavity through the gap between the end cover 300 and the housing 100, improve the sealing degree of the housing 100 during vacuuming, and ensure that the vacuuming operation is carried out smoothly.

[0050] A second aspect of this application provides a mechanical equipment testing apparatus, which includes a vacuum pump and a vacuum flange assembly 10 provided in any of the above embodiments, wherein the vacuum pump is connected to at least one vacuum interface 110 of the vacuum flange assembly 10.

[0051] In this embodiment, the mechanical equipment testing device is used to perform a vacuum test on the mechanical equipment 20. It should be noted that the mechanical equipment testing device, because it includes the vacuum flange assembly 10 provided in any of the above embodiments, possesses all the beneficial technical effects of the aforementioned vacuum flange assembly 10; therefore, to avoid repetition, it will not be described in detail here.

[0052] In this utility model, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance; the term "multiple" refers to two or more unless otherwise explicitly defined. The terms "install," "connect," "join," and "fix" should be interpreted broadly. For example, "connect" can be a fixed connection, a detachable connection, or an integral connection; "join" can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0053] In the description of this utility model, it should be understood that the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or unit referred to must have a specific direction or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0054] In the description of this specification, the terms "one embodiment," "some embodiments," "specific embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0055] The above are merely some embodiments of this utility model and are not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A vacuum flange assembly, characterized by, The shell is provided with a plurality of vacuum interfaces, any of which penetrates the wall surface of the shell, at least one of which is used to connect a vacuum pump, and the bottom wall of the shell is provided with an opening. The flange plate is connected to the bottom wall of the shell, and is provided with a communication port in communication with the opening, and is used to connect a mechanical device.

2. The vacuum flange assembly according to claim 1, wherein the plurality of vacuum interfaces are distributed on different wall surfaces of the shell.

3. The vacuum flange assembly according to claim 1, wherein the plurality of vacuum interfaces are respectively arranged on the top wall and any side wall of the shell. Further comprising: An end cover is detachably connected to the wall surface of the shell, and can cover the vacuum interface, the number of the end cover is M, the number of the vacuum interface is N, and M=N-1. The outer periphery of the vacuum interface is provided with a connecting hole for connecting the vacuum pump, and the vacuum flange assembly further comprises:

4. The vacuum flange assembly of claim 1, wherein, A connecting piece is connected to the end cover and is detachably inserted into the connecting hole.

6. The vacuum flange assembly according to claim 4, wherein the end cover is a magnetic piece, and is detachably connected to the shell by magnetic force.

5. The vacuum flange assembly of claim 4, wherein, 7. The vacuum flange assembly according to any one of claims 1 to 6, wherein the wall surface of the shell is provided with a pressure measuring interface penetrating the wall surface of the shell.

8. The vacuum flange assembly according to any one of claims 1 to 6, wherein the wall surface of the shell is provided with a temperature measuring interface penetrating the wall surface of the shell. Further comprising: A sealing piece is arranged in a sealing groove on the connecting surface of the end cover or the shell. A vacuum pump is included. The vacuum flange assembly according to any one of claims 1 to 9, wherein the vacuum pump is connected to at least one vacuum interface of the vacuum flange assembly. ​ ​ 9. The vacuum flange assembly of claim 4, wherein, ​ ​ 10. A mechanical device testing apparatus, characterized by, ​ ​ ​