Partition membrane type wall structure of horizontal boiler

By adopting a detachable membrane wall structure in a horizontal boiler, and using bolts to fix or plug to connect the upper and lower manifolds, the problem of difficult maintenance of the intermediate membrane wall is solved, the maintenance space is increased and the risk of welding stress is reduced.

CN223976012UActive Publication Date: 2026-03-06SHANDONG NORTH GREEN TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

In existing horizontal boiler membrane wall structures, the intermediate membrane wall is difficult to disassemble and maintain, and the welding connection method poses risks of welding stress and deformation, as well as insufficient maintenance space.

Method used

The system adopts a detachable membrane wall structure, connecting the upper and lower manifolds by bolt fixing or plug-in connection, increasing maintenance space. It uses solid plates and plates that run through the water pipes to form a wall structure, combined with sealing springs and connecting seats to achieve detachable connection.

Benefits of technology

This technology enables the disassembly and maintenance of the membrane wall of horizontal boilers, increases the maintenance operation space, solves the problem of difficult maintenance, and reduces the risk of welding stress.

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Abstract

The utility model discloses a horizontal boiler partition membrane type wall structure which comprises a left membrane type wall, a right membrane type wall and a partition membrane type wall, the left membrane type wall and the right membrane type wall form a D shape, and the tops of the large ends of the left membrane type wall and the right membrane type wall are oppositely connected to the two sides of an upper collecting pipe. The bottoms of the large ends of the left membrane type wall and the right membrane type wall are oppositely connected to the two sides of the lower collecting pipe, and the upper collecting pipe and the lower collecting pipe are detachably connected together through the partition membrane type wall. And a connecting part is arranged at the joint of the partition membrane wall and the upper header or the lower header. The utility model has the beneficial effects that the header and the lower header are detachably connected together through the partition membrane type wall, so that the partition membrane type wall can be detachably connected between the upper header and the lower header, and when maintenance is needed, the partition membrane type wall can be detached by fixing or inserting a bolt; and the partition wall membrane type wall is detached for maintenance.
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Description

Technical Field

[0001] This utility model belongs to the field of horizontal boiler membrane wall technology, and particularly relates to a horizontal boiler partition membrane wall structure. Background Technology

[0002] Membrane wall structures are a type of structure widely used in boilers, pressure vessels, and buildings. Their core feature is that steel plates or pipes are tightly connected to form a continuous, sealed wall surface through welding. For example, Chinese utility model patent CN202322552031.5 discloses a fully sealed membrane wall structure for a gas-fired boiler using a pipe end reduction process. With the advancement of relevant safety and energy-saving policies, steam boilers are required to be miniaturized, which allows boilers using membrane wall structures to be further reduced in size.

[0003] However, the steam boiler core with a membrane wall structure, as disclosed in Chinese utility model patent CN202322552031.5, is connected by welding. This poses risks of welding stress and deformation, as residual stress can easily be generated during the welding process, potentially leading to structural deformation. Maintenance is difficult; localized damage (such as weld cracking) may require extensive dismantling and repair, resulting in long downtime. If the membrane wall malfunctions, the limited space may prevent operation altogether. Summary of the Invention

[0004] The purpose of this utility model embodiment is to provide a horizontal boiler partition membrane wall structure, which aims to solve the technical problem that the intermediate membrane wall in the horizontal boiler membrane wall structure is not easy to disassemble and is difficult to maintain.

[0005] The present invention is implemented as follows:

[0006] A horizontal boiler partition membrane wall structure is characterized in that the partition membrane wall structure includes a left membrane wall, a right membrane wall, and a partition membrane wall. The left and right membrane walls are D-shaped. The top of the large ends of the left and right membrane walls are connected to the two sides of an upper manifold, and the bottom of the large ends of the left and right membrane walls are connected to the two sides of a lower manifold. The upper and lower manifolds are detachably connected together through the partition membrane wall. A connecting part is provided at the connection between the partition membrane wall and the upper or lower manifold, and the connecting part is fixed to the partition membrane wall and the upper or lower manifold by bolts or plug-in.

[0007] Furthermore, the partition wall membrane is made of solid wood.

[0008] Furthermore, the partition wall membrane is a plate with a water pipe running through it, and the water pipe is sealed to connect the upper manifold and the lower manifold.

[0009] Furthermore, the partition wall membrane wall panel has water pipes that are distributed alternately and welded together to form a wall-like structure, wherein the water pipes connect the upper manifold and the lower manifold.

[0010] Furthermore, the connecting part includes a plug-in part welded to the connecting seat and connected within the connecting seat and fixed to the end of the partition membrane wall, the plug-in part having a rectangular cross-section.

[0011] Furthermore, the connector can be a fixed connector or a plug-in connector.

[0012] Furthermore, the fixing base includes a fixing plate welded to the lower part of the upper manifold by welding points. A pair of upright plates are symmetrically arranged on both sides of the fixing plate. A pad is provided on the inner side of the upright plate for adjusting the width inside the fixing base. A soft metal contact plate is fixed on the inner side of the pad. The bolt passes through the solid plate or the part of the plate without water pipes, and fixes the partition membrane wall in the connecting base through the plug-in part. The plug-in part is located between the contact plates. The soft metal is an aluminum plate or a copper plate.

[0013] Furthermore, the connector is symmetrically provided with multiple layers of metal sealing springs. The side of the connector is in sealing contact with the multiple layers of metal sealing springs. The connector includes a connecting plate welded to the lower part of the upper manifold by welding points. The connecting plate has side plates on both sides. At least three layers of sealing springs are welded to the inner side of the side plates. The connector is inserted between the symmetrical sealing springs, and the side of the connector is in sealing contact with the multiple layers of sealing springs.

[0014] The positive effects of this utility model are: by using a method in which the upper and lower manifolds are detachably connected together through a membrane wall, the membrane wall can be detachably connected between the upper and lower manifolds. In this way, when maintenance is required, the membrane wall can be disassembled by removing the bolt-fixed or plug-in structure for maintenance. At the same time, it also increases the operating space available for maintenance within the space enclosed by the membrane wall, solving the technical problem that the middle membrane wall in the horizontal boiler membrane wall structure is not easy to disassemble and is difficult to maintain. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural schematic diagram of a horizontal boiler partition membrane wall structure according to the present invention;

[0016] Figure 2 yes Figure 1 The image shows a side view of a horizontal boiler partition membrane wall structure according to this utility model.

[0017] Figure 3 yes Figure 2 An enlarged view of the first embodiment at point E shown in the diagram;

[0018] Figure 4 yes Figure 2An enlarged view of the second embodiment at point E shown in the diagram.

[0019] Legend: 1—Left membrane wall, 2—Partition membrane wall, 201—Insertion part, 3—Lower manifold, 4—Right membrane wall, 5—Upper manifold, 6—Insertion seat, 601—Sealing spring, 602—Side plate, 603—Connecting plate, 604—Welding point, 605—Connecting end, 7—Fixed seat, 701—Contact plate, 702—Panace plate, 703—Bolt, 704—Upright plate, 705—Fixed plate, 8—Welding point. Detailed Implementation

[0020] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments:

[0021] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0023] like Figure 1 The diagram shown is a structural diagram of a horizontal boiler partition membrane wall structure provided by an embodiment of this utility model. It includes a left membrane wall 1, a right membrane wall 4, and a partition membrane wall 2. The left membrane wall 1 and the right membrane wall 4 are D-shaped. The top of the large ends of the left membrane wall 1 and the right membrane wall 4 are connected to the two sides of the upper manifold 5, and the bottom of the large ends of the left membrane wall 1 and the right membrane wall 4 are connected to the two sides of the lower manifold 3. The upper manifold 5 and the lower manifold 3 are detachably connected together through the partition membrane wall 2. A connecting part is provided at the connection between the partition membrane wall 2 and the upper manifold 5 or the lower manifold 3. The connecting part is fixed to the partition membrane wall 2 and the upper manifold 5 or the lower manifold 3 by bolt fixing or insertion.

[0024] In this embodiment of the utility model, the manifold 5 and the lower manifold 3 are detachably connected together by the partition membrane wall 2, so that the partition membrane wall 2 can be detachably connected between the upper manifold 5 and the lower manifold 3. In this way, when maintenance is required, the partition membrane wall 2 can be disassembled by removing the bolt-fixed or plug-in structure for maintenance. At the same time, it also increases the operating space available for maintenance within the space enclosed by the membrane wall, solving the technical problem that the middle membrane wall in the horizontal boiler membrane wall structure is not easy to disassemble and is difficult to maintain.

[0025] Specifically, such as Figures 1 to 3 A horizontal boiler partition membrane wall structure includes a left membrane wall 1, a right membrane wall 4, and a partition membrane wall 2. The left membrane wall 1 and the right membrane wall 4 are D-shaped. The top of the left membrane wall 1 and the right membrane wall 4 are connected to the two sides of an upper manifold 5, and the bottom of the left membrane wall 1 and the right membrane wall 4 are connected to the two sides of a lower manifold 3. The upper manifold 5 and the lower manifold 3 are detachably connected together through the partition membrane wall 2. A connecting part is provided at the connection between the partition membrane wall 2 and the upper manifold 5 or the lower manifold 3. The connecting part is fixed to the partition membrane wall 2 and the upper manifold 5 or the lower manifold 3 by bolts or plug-in.

[0026] Preferably, the membrane wall 2 is made of solid wood.

[0027] Preferably, the partition wall membrane 2 is a plate with a water pipe running through it, and the water pipe is sealed to connect the upper manifold 5 and the lower manifold 3;

[0028] Preferably, the partition wall membrane wall 2 is a wall-like structure formed by alternating water pipes distributed and welded together, wherein the water pipes connect the upper manifold 5 and the lower manifold 3;

[0029] The connecting part includes a plug-in part 201 welded to the connecting seat and connected inside the connecting seat and fixed to the end of the partition membrane wall 2. The cross-section of the plug-in part is rectangular.

[0030] The connector is either a fixed connector 7 or a plug-in connector 6.

[0031] Preferably, the fixing base 7 includes a fixing plate 705 welded to the lower part of the upper manifold via welding points 8. A pair of upright plates 704 are symmetrically arranged on both sides of the fixing plate 705. A pad 702 is provided on the inner side of the upright plate 704 for adjusting the width inside the fixing base. A soft metal contact plate 701 is fixed on the inner side of the pad 702. The bolt 703 passes through the solid plate or the part of the plate without water pipes, and fixes the partition membrane wall 2 in the connecting base through the plug-in part 201. The plug-in part 201 is located between the contact plates 701. The soft metal is an aluminum plate or a copper plate.

[0032] Preferably, the connector, i.e., the plug-in 6, is symmetrically provided with multi-layered metal sealing springs 601, and the side of the plug-in portion 201 is in sealing contact with the multi-layered metal sealing springs 601, such as... Figure 4 As shown, the connecting seat includes a connecting plate 603 welded to the lower part of the upper manifold via welding point 8. Side plates 602 are provided on both sides of the connecting plate 603. At least three layers of sealing springs 601 are welded to the inner side of the side plates 602. The insertion part 201 is inserted between the symmetrical sealing springs 601, and the side of the insertion part 201 is in sealing contact with the multiple layers of sealing springs.

[0033] The foregoing has broadly outlined some aspects and features of the various embodiments and should be interpreted as merely illustrative of potential applications. Other beneficial results can be obtained by applying the disclosed information in different ways or by combining aspects of the disclosed embodiments. Further aspects and a more complete understanding can be obtained based on the detailed description of exemplary embodiments with reference to the accompanying drawings, within the scope defined by the claims.

[0034] The above embodiments provide a detailed description of the present invention. Of course, the above description is not intended to limit the present invention, nor is the present invention limited to the examples described above. Any changes, modifications, additions, reductions, or substitutions made by those skilled in the art within the scope of the present invention are also within the protection scope of the present invention.

Claims

1. A membrane wall structure for a horizontal boiler partition wall, characterized in that The partition membrane wall structure comprises a left membrane wall, a right membrane wall and a partition membrane wall, the left membrane wall and the right membrane wall are in D shape, the top of the large end of the left membrane wall and the right membrane wall is connected to the two sides of the upper header, the bottom of the large end of the left membrane wall and the right membrane wall is connected to the two sides of the lower header, the upper header and the lower header are detachably connected by the partition membrane wall, the connection part is arranged at the connection part of the partition membrane wall and the upper header or the lower header, and the connection part is used for fixing the partition membrane wall and the upper header or the lower header by the bolt fixing or the plug-in mode.

2. A membrane wall structure for a wall of a horizontal boiler according to claim 1, characterized in that The partition membrane wall is a solid plate.

3. A membrane wall structure for a furnace partition of a horizontal boiler according to claim 1, wherein The partition membrane wall is a plate with water pipes penetrating in the plate, and the water pipes are sealed and connected with the upper header and the lower header.

4. A membrane wall structure for a furnace partition of a horizontal boiler according to claim 1, wherein The partition membrane wall is a wall structure formed by the plate with water pipes distributed and welded together, and the water pipes are connected with the upper header and the lower header.

5. A membrane wall structure according to any one of claims 1 to 4, c h a r a c t e r i s e d in that The connection part comprises a plug-in part welded in the connecting seat and connected to the end of the partition membrane wall and fixed in the connecting seat, and the cross section of the plug-in part is rectangular.

6. A membrane wall structure for a furnace partition of a horizontal boiler according to claim 5, wherein The connecting seat is a fixed seat or a plug-in seat.

7. A membrane wall structure for a furnace partition of a horizontal boiler according to claim 6, characterized in that The fixed seat comprises a fixed plate welded to the lower part of the upper header by the welding point, a pair of vertical plates symmetrically arranged on the two sides of the fixed plate, a gasket plate arranged on the inner side of the vertical plate and used for adjusting the width of the inside of the fixed seat, a contact plate made of soft metal fixed to the inner side of the gasket plate, the bolt passes through the solid plate or the position without the water pipe of the plate, and the partition membrane wall is fixed in the connecting seat by the plug-in part; the plug-in part is located between the contact plates; and the soft metal is an aluminum plate or a copper plate.

8. A membrane wall structure for a furnace partition of a horizontal boiler according to claim 6, wherein The plug-in seat is symmetrically provided with a plurality of layers of metal sealing springs, the side surface of the plug-in part is in sealing contact with the plurality of layers of metal sealing springs, the connecting seat comprises a connecting plate welded to the lower part of the upper header by the welding point, a side plate arranged on the two sides of the connecting plate, and at least three layers of sealing springs welded to the inner side of the side plate, the plug-in part is inserted between the symmetric sealing springs, and the side surface of the plug-in part is in sealing contact with the plurality of layers of sealing springs.

Citation Information

Patent Citations

  • Gas-fired boiler full-sealing membrane type wall structure adopting pipe end necking process

    CN220771092U