Plastic bottle raw material mixing uniformity detection device
By using servo motor-driven sampling components and detection probes, automated multi-point sampling without human contact at high temperatures is achieved, solving the problems of safety risks and detection accuracy in high-temperature sampling, and improving the detection efficiency and quality control in plastic production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-03-06
AI Technical Summary
When sampling plastic bottle raw materials in a molten state at high temperatures, operators need to come into contact with high-temperature materials, which poses a safety risk and makes it difficult to accurately reflect the uniformity of the mixed system.
A device including a support plate, detection probes and a mixing furnace was designed. The sampling component and the drive component are driven by a servo motor. Through the cooperation of hydraulic rods and guide rods, automated multi-point sampling is achieved, avoiding manual contact with high-temperature materials. The uniformity of the mixed raw materials is detected by multiple detection probes.
It significantly reduces the safety risks to operators, improves testing efficiency and accuracy, ensures the stability and reliability of test results, reduces the impact of human factors, and enhances the quality control level of plastic production.
Smart Images
Figure CN223976924U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of uniformity detection devices, specifically a device for detecting the mixing uniformity of plastic bottle raw materials. Background Technology
[0002] A plastic bottle raw material mixing uniformity testing device is a device used to evaluate the uniformity of plastic raw materials during the mixing process. It typically analyzes the characteristics of the mixture through optical, physical, or chemical methods. For example, when using optical properties for testing, the mixture is irradiated with light of a specific wavelength and the changes in reflected or transmitted light are measured to determine the degree of uniformity of the mixture. Density testing methods can also be used to evaluate uniformity by measuring the density at different sampling points. These devices are widely used in plastic production to ensure uniform mixing of raw materials, thereby improving product quality and production efficiency.
[0003] The plastic bottle raw material mixing uniformity testing device is mainly used to test the mixed raw materials. The purpose of the test is to ensure the uniformity of the raw materials before processing, so as to ensure the consistent performance of the plastic bottles formed later.
[0004] When testing plastic bottle raw material mixing after heating to a molten state, it is usually necessary to sample the raw material at different depths inside the pot. This multi-point sampling method can ensure that the test results can accurately reflect the uniformity of the entire mixing system and avoid test errors caused by raw material stratification or uneven local mixing. However, sampling at a high temperature and molten state requires operators to come into contact with high-temperature materials, which increases safety risks. Therefore, a plastic bottle raw material mixing uniformity testing device is proposed to address the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a device for detecting the uniformity of mixing of raw materials for plastic bottles, in order to solve the problem that operators need to come into contact with high-temperature materials when sampling in a high-temperature molten state, which increases the safety risks.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A device for detecting the uniformity of mixing of plastic bottle raw materials includes a frame, a detection probe, and a mixing furnace. A servo motor is fixedly connected to the upper end of the frame, and a drive assembly is fixedly connected to the end of the servo motor spindle. A sampling component is installed inside the drive assembly. The drive assembly includes a movable plate and a hydraulic rod. A fixed seat is fixedly connected to the bottom end of the hydraulic rod. A guide sliding hole is opened inside the fixed seat, and a spring is fixedly connected to the lower end of the fixed seat. The sampling component includes a movable seat, and an extension rod is fixedly connected to the inner side of the movable seat. A first column block, a vertical column, and a second column block are sequentially fixedly connected to the bottom end of the extension rod. Sealing rings are fixedly connected to the outer sides of both the vertical column and the second column block. The outer side of the sealing ring is in contact with the inner side of a glass tube. An inner plate is fixedly connected to the top end of the glass tube. The bottom end of the spring is fixedly connected to the top end of the movable seat, and the extension rod slides inside the guide sliding hole.
[0008] As a further optimization of this utility model, a hydraulic rod is fixedly connected to the upper end of the movable plate, a guide rod is slidably connected to the inner side of the movable plate, a fixed seat is fixedly connected to the bottom end of the hydraulic rod, and a vertical plate is fixedly connected to the lower end of the fixed seat.
[0009] As a further optimization of this utility model, the movable plate has a sliding hole on its inner side, the guide rod slides inside the sliding hole of the movable plate, the piston rod of the hydraulic rod slides inside the movable plate, and there are two hydraulic rods.
[0010] As a further optimization of this utility model, the bottom end of the upright plate is fixedly connected to the top end of the movable seat, the upright plates are distributed at the four corners of the fixed seat, and the movable seat slides between the multiple upright plates.
[0011] As a further optimization of this utility model, the following features are provided: a detection probe is fixedly connected to one side of the frame plate; the sampling component and the driving component are located at the upper end of the mixing furnace; the number of detection probes is multiple, and the number of detection probes is the same as the number of glass tubes; and the main shaft of the servo motor is fixedly connected to the bottom end of the movable plate.
[0012] As a further optimization of this utility model, the guide sliding hole extends through the inner side of the fixed base from top to bottom, the number of guide sliding holes is the same as the number of extension rods, and the spring is sleeved on the outer side of the extension rod.
[0013] As a further optimization of this utility model, the inner side of the glass tube is a hollow structure, the first column and the second column have the same diameter, a gap is provided between the first column and the second column, and the extension rod is embedded and installed inside the glass tube.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] In this invention, the device eliminates the need for direct human contact with high-temperature materials through its drive and sampling components, significantly reducing operator safety risks. Furthermore, multi-point sampling and precise control of sampling depth comprehensively reflect the uniformity of the mixed system, avoiding detection errors caused by uneven local mixing or material stratification. In addition, the device's automated design improves detection efficiency, reduces the impact of human factors on test results, and ensures the stability and reliability of the results. This efficient, safe, and accurate detection method not only enhances quality control in the plastic production process but also provides strong support for the standardization and automation of plastic bottle production. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the hydraulic rod structure of this utility model;
[0018] Figure 3 This is a cross-sectional structural diagram of the fixing base of this utility model;
[0019] Figure 4 This utility model Figure 3 A schematic diagram of the structure at point A;
[0020] Figure 5 This is a cross-sectional structural diagram of the glass tube of this utility model;
[0021] Figure 6 This utility model Figure 5 A schematic diagram of the structure at point B.
[0022] In the diagram: 1. Frame; 2. Detection probe; 3. Servo motor;
[0023] 4. Drive assembly; 41. Movable plate; 42. Hydraulic rod; 43. Guide rod; 44. Fixed base; 45. Guide slide hole; 46. Spring; 47. Vertical plate;
[0024] 5. Sampling assembly; 51. Movable seat; 52. Extension rod; 53. Sealing ring; 54. First column block; 55. Second column block; 56. Column; 57. Glass tube; 58. Inner plate;
[0025] 6. Mixing furnace. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0028] Please see Figure 1-6 This utility model provides a technical solution:
[0029] A device for detecting the uniformity of mixing of raw materials for plastic bottles includes a frame plate 1, a detection probe 2, and a mixing furnace 6. A servo motor 3 is fixedly connected to the upper end of the frame plate 1. A drive assembly 4 is fixedly connected to the end of the main shaft of the servo motor 3. A sampling assembly 5 is installed inside the drive assembly 4. The drive assembly 4 includes a movable plate 41 and a hydraulic rod 42. A fixed seat 44 is fixedly connected to the bottom end of the hydraulic rod 42. A guide sliding hole 45 is opened inside the fixed seat 44. A spring 46 is fixedly connected to the lower end of the fixed seat 44. The sampling assembly 5 includes a movable seat 51. An extension rod 52 is fixedly connected to the inner side of the movable seat 51. A first column block 54, a column 56, and a second column block 55 are fixedly connected to the bottom end of the extension rod 52 in sequence. A sealing ring 53 is fixedly connected to the outer side of both the column 56 and the second column block 55. The outer side of the sealing ring 53 is in contact with the inner side of the glass tube 57. An inner hole plate 58 is fixedly connected to the top end of the glass tube 57. The bottom end of the spring 46 is fixedly connected to the top end of the movable seat 51. The extension rod 52 slides inside the guide sliding hole 45.
[0030] As a further implementation of this solution, a hydraulic rod 42 is fixedly connected to the upper end of the movable plate 41, a guide rod 43 is slidably connected to the inner side of the movable plate 41, a fixed seat 44 is fixedly connected to the bottom end of the hydraulic rod 42, and a vertical plate 47 is fixedly connected to the lower end of the fixed seat 44. Through the above configuration, this structural design enables the device to move the fixed seat 44 and its lower end device up and down by driving the hydraulic rod 42. With the guide rod 43 sliding in the movable plate 41, the stability and accuracy of the movement process are improved, providing reliable mechanical support for subsequent sampling operations and ensuring the accuracy of the sampling position.
[0031] As a further implementation of this solution, a sliding hole is provided on the inner side of the movable plate 41, the guide rod 43 slides inside the sliding hole of the movable plate 41, and the piston rod of the hydraulic rod 42 slides inside the movable plate 41. There are two hydraulic rods 42. With the above arrangement, one hydraulic rod 42 directly drives the sampling component 5 to move downward as a whole, and the other hydraulic rod 42 can push the movable seat 51 to move downward. The other hydraulic rod 42 does not contact the movable seat 51, so as to avoid the two hydraulic rods 42 from moving synchronously.
[0032] As a further implementation of this solution, the bottom end of the upright plate 47 is fixedly connected to the top end of the movable seat 51. The upright plates 47 are distributed at the four corners of the fixed seat 44. The movable seat 51 slides between the multiple upright plates 47. Through the above arrangement, the upright plates 47 can separate the movable seat 51 and the fixed seat 44, and at the same time fix the movable seat 51 and the fixed seat 44, providing a space for the movable seat 51 to move.
[0033] As a further implementation of this solution, a detection probe 2 is fixedly connected to one side of the frame plate 1, the sampling component 5 and the drive component 4 are located at the upper end of the mixing furnace 6, and there are multiple detection probes 2, the number of which is the same as the number of glass cylinders 57. The main shaft of the servo motor 3 is fixedly connected to the bottom end of the movable plate 41. Through the above settings, the detection probes 2 can detect the uniformity of the mixing of the mixed raw materials inside the multiple glass cylinders 57 one by one.
[0034] As a further implementation of this solution, the guide slide hole 45 extends through the inner side of the fixed seat 44 from top to bottom. The number of guide slide holes 45 is the same as the number of extension rods 52. The spring 46 is sleeved on the outer side of the extension rod 52. Through the above arrangement, the spring 46 plays the role of resetting the movable seat 51 after it has descended. By sliding the extension rod 52 into the guide slide hole 45, the stability of the movable seat 51 when it moves downward can be improved, and the effectiveness of the spring 46 in resetting the movable seat 51 can be ensured.
[0035] As a further implementation of this solution, the inner side of the glass tube 57 is a hollow structure, the first column 54 and the second column 55 have the same diameter, and a gap is provided between the first column 54 and the second column 55. The extension rod 52 is embedded and installed inside the glass tube 57. With the above arrangement, the mixed raw materials can be stored between the first column 54 and the second column 55, which facilitates the detection probe 2 to detect them.
[0036] Workflow: When detecting the uniformity of mixed raw materials at different depths inside the mixing furnace 6, initially the drive assembly 4 and sampling assembly 5 are positioned to the left of the servo motor 3. The servo motor 3 is activated, causing the movable plate 41 to rotate. The movable plate 41 then rotates the drive assembly 4 and sampling assembly 5 as a whole. After the movable plate 41 rotates 180 degrees, the sampling assembly 5 is vertically aligned with the mixing furnace 6. The hydraulic rod 42 is then activated, causing the fixed base 44 and the device at its lower end to move downwards. The fixed base 44 then moves the guide rod 43 downwards, and the guide rod 43 slides on the movable plate 44. Inside the movable plate 41, the guide rod 43 improves the stability of the fixed seat 44 when it moves downward. At this time, multiple glass tubes 57 are immersed inside the mixing furnace 6. The hydraulic rod 42 at the left end is activated. Since the left end of the movable seat 51 protrudes from the left end of the fixed seat 44, when the piston rod of the hydraulic rod 42 at the left end moves downward, the hydraulic rod 42 at the left end pushes the movable seat 51 downward. The movable seat 51 drives the extension rod 52 and the lower end structure of the extension rod 52 to move downward simultaneously. The movable seat 51 drives the spring 46 to extend, while the extension rod 52 slides inside the guide hole 45. At this time, the second column 55 and the column 56 protrude from the lower end of the glass cylinder 57, while the first column 54 remains inside the glass cylinder 57. The mixing material inside the mixing furnace 6 enters the glass cylinder 57 and is simultaneously located below the first column 54. When the hydraulic rod 42 on the left is activated, it retracts the piston rod. Under the elastic recovery action of the spring 46, the movable seat 51 moves upward, thereby driving the second column 55 into the glass cylinder 57 via the extension rod 52. This allows the mixing material to be stored inside the glass cylinder 57, thus enabling sampling of the material at different depths inside the mixing furnace 6. As the sampling component 5 passes through the hydraulic rod 42 on the right end, it is moved out of the mixing furnace 6. The servo motor 3 then rotates the drive component 4 and the sampling component 5 by 180 degrees, so that the detection probe 2 can detect the uniformity of the mixed raw materials between the first column 54 and the second column 55. After the detection is completed, the sampling component 5 is cleaned after cooling. Through the above setting principle, the device can extract mixed raw materials at different depths, improve the accuracy of the mixed raw material detection results, and at the same time, no operator is required, avoiding safety risks.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A plastic bottle raw material mixing uniformity detection device, comprising a rack plate (1), a detection probe (2) and a mixing furnace (6), characterized in that: The frame plate (1) is fixedly connected with a servo motor (3) at the upper end, the servo motor (3) is fixedly connected with a driving assembly (4) at the end of the main shaft, and the driving assembly (4) is provided with a sampling assembly (5) on the inner side. The driving assembly (4) comprises a movable plate (41) and a hydraulic rod (42), the bottom end of the hydraulic rod (42) is fixedly connected with a fixed seat (44), the inner side of the fixed seat (44) is provided with a guide sliding hole (45), and the lower end of the fixed seat (44) is fixedly connected with a spring (46). The sampling assembly (5) comprises a movable seat (51), the inner side of the movable seat (51) is fixedly connected with an extension rod (52), the bottom end of the extension rod (52) is sequentially fixedly connected with a first column block (54), a column (56) and a second column block (55), the outer sides of the column (56) and the second column block (55) are fixedly connected with sealing rings (53), the outer sides of the sealing rings (53) are attached to the inner side of a glass cylinder (57), and the top end of the glass cylinder (57) is fixedly connected with an inner hole plate (58). The bottom end of the spring (46) is fixedly connected with the top end of the movable seat (51), and the extension rod (52) slides in the inner side of the guide sliding hole (45).
2. The plastic bottle raw material uniformity detection device according to claim 1, characterized in that: The upper end of the movable plate (41) is fixedly connected with the hydraulic rod (42), the inner side of the movable plate (41) is slidably connected with a guide rod (43), the bottom end of the hydraulic rod (42) is fixedly connected with the fixed seat (44), and the lower end of the fixed seat (44) is fixedly connected with a vertical plate (47).
3. The plastic bottle raw material mixing uniformity detection device according to claim 2, characterized in that: The inner side of the movable plate (41) is provided with a sliding hole, the guide rod (43) slides in the sliding hole in the inner side of the movable plate (41), the piston rod of the hydraulic rod (42) slides in the inner side of the movable plate (41), and the number of the hydraulic rod (42) is two.
4. The plastic bottle raw material mixing uniformity detection device according to claim 2, characterized in that: The bottom end of the vertical plate (47) is fixedly connected with the top end of the movable seat (51), the vertical plate (47) is distributed at the four corners of the fixed seat (44), and the movable seat (51) slides between a plurality of vertical plates (47).
5. The plastic bottle raw material mixing uniformity detection device according to claim 1, characterized in that: One side of the frame plate (1) is fixedly connected with a detection probe (2), the sampling assembly (5) and the driving assembly (4) are located at the upper end of a mixing furnace (6), the number of the detection probe (2) is multiple, the number of the detection probe (2) is the same as that of the glass cylinder (57), and the main shaft of the servo motor (3) is fixedly connected with the bottom end of the movable plate (41).
6. The plastic bottle raw material mixing uniformity detection device according to claim 1, characterized in that: The guide sliding hole (45) penetrates the inner side of the fixed seat (44) up and down, the number of the guide sliding hole (45) is the same as that of the extension rod (52), and the spring (46) is sleeved on the outer side of the extension rod (52).
7. The plastic bottle raw material mixing uniformity detection device according to claim 1, characterized in that: The inner side of the glass cylinder (57) is a hollow structure, the diameters of the first column block (54) and the second column block (55) are the same, a spacing is arranged between the first column block (54) and the second column block (55), and the extension rod (52) is embeddedly installed in the inner side of the glass cylinder (57).