Zinc ash separation device for zinc processing
By designing a detachable limiting groove and limiting block structure, the screen can be easily disassembled, and the zinc ash separation is achieved by using a motor to drive the outer shell to swing. This solves the problems of screen clogging and difficult maintenance, and improves separation efficiency and ease of maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2026-03-10
AI Technical Summary
In existing zinc ash separation devices, the screens are easily clogged by zinc ash, resulting in reduced separation efficiency and difficulty in cleaning. The vibrating screen has a complex structure and is troublesome to maintain.
A detachable zinc ash separation device was designed. The screen can be easily disassembled through the limiting groove and limiting block structure, and the separation is achieved by the left and right swing of the outer shell driven by the motor, which simplifies the maintenance process.
This technology enables convenient cleaning of the screen and improves separation efficiency, reduces maintenance costs, and increases the utilization efficiency of zinc granules.
Smart Images
Figure CN223980774U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field for zinc processing, specifically is a zinc ash separating device for zinc processing. BACKGROUND
[0002] Zinc ash is a by-product produced in the production process of hot galvanizing factory, electrolytic zinc factory, zinc alloy factory, zinc die casting factory and zinc ore smelting industry, etc., in order to improve the utilization rate of zinc ash, zinc ash and zinc particles need to be separated in zinc preparation, through specific reducing agent and process flow, zinc oxide in zinc ash can be reduced to metallic zinc, realizing effective utilization of zinc ash, to improve the maximum utilization rate of zinc ash.
[0003] The existing zinc ash separating device and screen are generally a whole, after long-term use, the screen exists the phenomenon of being blocked by zinc ash, affecting the overall separation efficiency, since the screen is fixed in the inside of the separating device, it is very troublesome to clean up, the existing zinc ash separating device generally adopts a vibrating screen structure to separate zinc ash, the vibrating screen structure is relatively complex, and it is more troublesome to maintain, therefore, aiming at the above problems, a zinc ash separating device for zinc processing is provided. UTILITY MODEL CONTENT
[0004] The utility model discloses a zinc ash separating device for zinc processing, to solve the problem in the background art.
[0005] In order to achieve the above object, the utility model provides the following technical scheme:
[0006] A zinc ash separating device for zinc processing, including the base, the top of base is fixedly connected with the symmetrically arranged side plate, two the side plate is fixedly connected with the symmetrically arranged support plate, the inside rotation is connected with the pivot of support plate, the outside fixedly connected with motor of the support plate in front side, the outside fixedly connected with the shell of the pivot far away from motor one end in front side, the both sides fixedly connected with the spring of shell with the fixed connection symmetrically arranged side plate, the bottom fixedly connected with the discharge pipe of shell.
[0007] Preferably, the top of shell is equipped with the symmetrically arranged first limit slot, the inside of shell is equipped with the second limit slot of first limit slot outside, the inside of second limit slot is equipped with the limit block, the limit block one side fixedly connected with the screen of inside of shell, the top fixedly connected with the handle of screen, the outside of shell is equipped with the upper cover of shell top, the top fixedly connected with the feed hopper of upper cover, the inside of upper cover, shell and limit block is equipped with the bolt, the bottom fixedly connected with the strong magnet block of shell magnetic attraction connection of bolt.
[0008] Preferably, the first limiting groove and the two second limiting grooves are a group, there are two groups, and are symmetrically arranged in the interior of the shell, the first limiting groove is arranged in a vertical state in the interior of the shell, and the second limiting groove is arranged in a horizontal state in the interior of the shell.
[0009] Preferably, the number of the limiting blocks is four, and every two limiting blocks are a group and are symmetrically arranged on the front and back sides of the screen, and the size of the limiting block is smaller than the inner size of the first limiting groove and the second limiting groove.
[0010] Preferably, the output end of the motor is fixedly connected with the end of the rotating shaft away from the shell, the number of the rotating shafts is two, and the rotating shafts are symmetrically arranged on the front and back sides of the shell.
[0011] Compared with the prior art, the utility model has the advantages that:
[0012] 1. In the utility model, when the zinc ash separation device needs to be cleaned after being used for a period of time, the plug-in is directly pulled out upward, the powerful magnet block is pulled out through the plug-in, the plug-in is fixed, the upper cover is directly lifted upward, then the handle is held, the screen and the limiting block are rotated through the handle, the limiting block moves under the guidance of the second limiting groove, when the limiting block moves into the first limiting groove, the screen and the zinc particles can be taken out from the shell through the handle, the screen at the bottom is also taken out through the same steps, after the screen and the zinc particles are taken out, the screen can be cleaned, the shell is not limited, the cleaning is more convenient, the plug-in is pulled out upward, the whole device can be easily disassembled, the zinc ash separation device and the screen are generally an integral whole, the screen is blocked by the zinc ash after being used for a long time, the separation efficiency is affected, the screen is fixed in the separation device, and the cleaning is very troublesome.
[0013] 2. In the utility model, the base, the side plate, the supporting plate, the rotating shaft, the motor, the shell and the spring are arranged, the rotating shaft is driven to rotate through the output end of the motor under the support of the base, the side plate and the supporting plate, the shell is driven to rotate through the rotating shaft, the motor is controlled to rotate and stop through an external computer, the shell is rotated by a certain angle, the spring on one side is compressed, and the spring on the other side is stretched, then the motor is stopped according to the set program, the shell swings left and right under the action of the spring on the left and right sides, the zinc ash in the shell is separated through the screen under the swinging action, compared with the traditional vibrating screen structure, the utility model is simpler and has a relatively lower maintenance cost, the zinc ash separation device generally adopts a vibrating screen structure to separate the zinc ash, the vibrating screen structure is relatively complex and is troublesome to maintain. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the whole structure schematic view of the utility model;
[0015] Figure 2 It is the overhead structure schematic view of the utility model;
[0016] Figure 3 It is the section structure schematic view of the utility model;
[0017] Figure 4 It is the shell detailed structure schematic view of the utility model;
[0018] Figure 5 It is the second limit groove front overhead structure schematic view of the utility model;
[0019] Figure 6 It is the second limit groove rear overhead structure schematic view of the utility model.
[0020] In the drawing: 1, base; 2, side plate; 3, support plate; 4, rotating shaft; 5, motor; 6, shell; 7, spring; 8, first limit groove; 9, second limit groove; 10, limit block; 11, screen; 12, handle; 13, upper cover; 14, feed hopper; 15, bolt; 16, strong magnet block; 17, discharge pipe. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] It should be noted that the terms used herein are only intended to describe specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and furthermore, it should be understood that when the terms "comprise" and / or "include" are used in the specification, they indicate the presence of a feature, step, operation, device, component and / or combination thereof.
[0023] In addition, it should be noted that the use of the terms "first", "second" and the like to qualify parts is only intended to facilitate the distinction of the corresponding parts, and unless otherwise stated, the above terms have no special meaning, and therefore cannot be understood as limiting the scope of protection of the present application.
[0024] Please refer to Figures 1-6 The utility model provides a technical scheme:
[0025] A zinc ash separation device for zinc processing, comprising a base 1, the top end of the base 1 is fixedly connected with symmetrically arranged side plates 2, two side plates 2 are fixedly connected with symmetrically arranged support plates 3, the inside of the support plate 3 is rotatably connected with a rotating shaft 4, the outside of the front support plate 3 is fixedly connected with a motor 5, the end of the front rotating shaft 4 away from the motor 5 is fixedly connected with a shell 6, the two sides of the shell 6 are fixedly connected with symmetrically arranged springs 7 fixedly connected with the side plates 2, and the bottom end of the shell 6 is fixedly connected with a discharge pipe 17.
[0026] The top end of the shell 6 is provided with symmetrically arranged first limiting grooves 8, the inside of the shell 6 is provided with second limiting grooves 9 located outside the first limiting grooves 8, the inside of the second limiting groove 9 is provided with a limiting block 10, one side of the limiting block 10 is fixedly connected with a screen 11 located inside the shell 6, the top end of the screen 11 is fixedly connected with a handle 12, the outside of the shell 6 is provided with an upper cover 13 located at the top end of the shell 6, the top end of the upper cover 13 is fixedly connected with a feed hopper 14, the inside of the upper cover 13, the shell 6 and the limiting block 10 is provided with a bolt 15, the bottom end of the bolt 15 is fixedly connected with a strong magnet block 16 magnetically connected with the shell 6; the first limiting groove 8 and the two second limiting grooves 9 form a group, there are two groups, and they are symmetrically arranged inside the shell 6, the first limiting groove 8 is vertically arranged inside the shell 6, and the second limiting groove 9 is horizontally arranged inside the shell 6, the symmetrically arranged second limiting grooves 9 can provide better support effect for the screen 11; the number of limiting blocks 10 is four, and every two limiting blocks 10 form a group, which are symmetrically arranged on the front and rear sides of the screen 11, the size of the limiting block 10 is smaller than the inside size of the first limiting groove 8 and the second limiting groove 9, so as to ensure that the limiting block 10 can smoothly pass through the first limiting groove 8 and the second limiting groove 9; the output end of the motor 5 is fixedly connected with the end of the rotating shaft 4 away from the shell 6, the number of rotating shafts 4 is two, and they are symmetrically arranged on the front and rear sides of the shell 6, the front and rear rotating shafts 4 can support the shell 6, so as to ensure that the shell 6 can realize left and right swinging effect.
[0027] Workflow: when a zinc dust separation device for zinc processing is needed, the whole device is powered by external power, first, the mixture of zinc particles and zinc dust is added into the shell 6 through the feeding hopper 14, under the support of the base 1, the side plate 2 and the support plate 3, the output end of the motor 5 drives the rotating shaft 4 to rotate, the rotating shaft 4 drives the shell 6 to rotate, the motor 5 is controlled by the external computer to rotate and stop, and the shell 6 rotates by a certain angle, at this time the shell 6 will compress the spring 7 on one side, and the spring 7 on the other side will be stretched, then stop the motor 5 according to the set program, lack of motor 5 power, under the action of the spring 7 on the left and right sides, the shell 6 will swing left and right, under the action of shaking, the zinc dust in the shell 6 is separated through the screen 11, the upper screen 11 has smaller mesh, which can leave larger zinc particles on the surface, small zinc particles and zinc dust can pass through the upper small mesh screen 11, smaller zinc particles will be left on the surface of the lower large mesh screen 11, and zinc dust will pass through the lower large mesh screen 11 and be discharged through the discharge pipe 17, the separated zinc dust is collected by placing a container under the discharge pipe 17 in advance, when the zinc dust separation device is used for a period of time and needs to be cleaned or the zinc particles are taken out, the plug 15 is pulled out directly upwards, the powerful magnet block 16 is pulled out through the plug 15, the plug 15 is fixed, and the upper cover 13 is lifted directly upwards, then the handle 12 is held, and then the screen 11 and the limiting block 10 are rotated through the handle 12, the limiting block 10 moves under the guidance of the second limiting groove 9, when the limiting block 10 moves into the first limiting groove 8, the screen 11 can be taken out together with the zinc particles from the shell 6 through the handle 12, the lower screen 11 is also taken out in the same way, after taking out all the screens 11 and zinc particles, the screen 11 can be cleaned, without the restriction of the shell 6, the cleaning is more convenient, the whole device can be easily disassembled by pulling out the plug 15 upwards, effectively avoiding that the zinc dust blocks the screen 11, and the zinc particles can be classified through the upper and lower screens 11 with different meshes, thereby increasing the utilization efficiency of the zinc particles.
[0028] The contents not described in detail in the specification belong to the prior art known to those skilled in the art. The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art. The machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here.
[0029] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A zinc dust separating device for zinc processing, comprising a base (1), characterized in that: The top end of the base (1) is fixedly connected with symmetrically arranged side plates (2), two of which are fixedly connected with symmetrically arranged support plates (3), the inside of which is rotatably connected with a rotating shaft (4), the outside of which is fixedly connected with a motor (5) on the front side, the end of the rotating shaft (4) away from the motor (5) is fixedly connected with a shell (6), the two sides of the shell (6) are fixedly connected with symmetrically arranged springs (7) fixedly connected with the side plates (2), and the bottom end of the shell (6) is fixedly connected with a discharge pipe (17).
2. A zinc dust separating device for zinc processing according to claim 1, characterized in that: The top end of the shell (6) is provided with symmetrically arranged first limiting grooves (8), the inside of the shell (6) is provided with second limiting grooves (9) outside the first limiting grooves (8), the inside of the second limiting grooves (9) is provided with limiting blocks (10), one side of the limiting blocks (10) is fixedly connected with a screen (11) inside the shell (6), the top end of the screen (11) is fixedly connected with a handle (12), the outside of the shell (6) is provided with an upper cover (13) at the top end of the shell (6), the top end of the upper cover (13) is fixedly connected with a feed hopper (14), the inside of the upper cover (13), the shell (6) and the limiting block (10) is provided with a latch (15), the bottom end of the latch (15) is fixedly connected with a strong magnet block (16) magnetically connected with the shell (6).
3. A zinc dust separating device for zinc processing according to claim 2, characterized in that: The first limiting grooves (8) and the two second limiting grooves (9) form a group, there are two groups, and they are symmetrically arranged inside the shell (6), the first limiting grooves (8) are arranged in a vertical state inside the shell (6), and the second limiting grooves (9) are arranged in a horizontal state inside the shell (6).
4. The zinc dust separating device for zinc processing according to claim 2, characterized in that: The number of limiting blocks (10) is four, and every two limiting blocks (10) form a group, which are symmetrically arranged on the front and rear sides of the screen (11), and the size of the limiting block (10) is smaller than the inside size of the first limiting groove (8) and the second limiting groove (9).
5. The zinc dust separating device for zinc processing according to claim 1, characterized in that: The output end of the motor (5) is fixedly connected with the end of the rotating shaft (4) away from the shell (6), and the number of rotating shafts (4) is two, which are symmetrically arranged on the front and rear sides of the shell (6).