Anti-deformation device for composite roller preparation

Abstract

The utility model discloses an anti-deformation device for composite roller preparation, which relates to the technical field of composite roller preparation and comprises two clamping components with the same structure. The clamping assembly comprises a first movable frame and a second movable frame; raised lines are integrally arranged in the first movable frame and the second movable frame; the raised lines are arranged in a semicircular shape; two inserting columns are integrally arranged at the top of the second movable frame; the top of the first movable frame is provided with an insertion hole through which the insertion column can penetrate conveniently. During use, a composite roller needing to be welded is placed between the two clamping assemblies, the stepping motor drives the first lead screw to rotate, the first movable frame and the second movable frame move in the same direction, and therefore it is guaranteed that protruding strips in the first movable frame and the second movable frame are matched with bearings at the ends of the composite roller; and the stability of the composite roller in the welding process is effectively guaranteed through the two clamping assemblies.

Description

Technical Field

[0001] This utility model specifically relates to the field of composite roll preparation technology, and more specifically to a composite roll preparation anti-deformation device. Background Technology

[0002] Composite rolls refer to rolls whose outer layer, core, and neck are made of two or more materials. They are generally composed of a core and an outer layer. The core usually requires good strength and toughness to withstand the pressure and impact during the rolling process, while the outer layer needs to have high hardness, high wear resistance, and good thermal fatigue resistance to ensure the service life of the roll and the quality of the rolled products.

[0003] When welding the core and outer layer of existing composite rolls, the composite rolls are usually composed of different materials with different physical properties such as thermal expansion coefficients. During the welding process, uneven heating and cooling can cause large welding stress at the joint of different materials, which can lead to roll deformation, affect the dimensional accuracy and surface quality of the roll, increase the difficulty of subsequent processing, and in severe cases, may render the roll unusable. In addition, when welding existing composite rolls, traditional clamping devices cannot effectively adjust the forces that counteract the deformation of the roll, which may even damage the clamping device during the deformation process.

[0004] A search revealed Chinese Patent Publication No. CN202021994077.2, which discloses an anti-bending support mechanism for a rolling mill roll. The support mechanism includes a bearing housing and a roll support assembly. Both ends of the rolling mill roll are rotatably mounted in the bearing housing via bearings. An installation space is formed between the bearing housing and the rolling mill roll. Multiple roll support assemblies are arranged in the installation space along the axial direction of the rolling mill roll. A rolling arc surface is formed on the roll support assembly, and the rolling arc surface is fitted to the surface of the rolling mill roll.

[0005] In the aforementioned patent, the support mechanism prevents the roll from bending by cooperating the first inclined surface on the height adjustment block with the second inclined surface at the bottom of the support base to adjust the height of the support block. However, when the height adjustment block moves inward, it will squeeze the support base, causing the support base to drive the guide block to make a small displacement. This will cause the roll receiving groove to come into contact with the surface of the roll, thus squeezing the roll. This will cause the side wall of the roll receiving groove to exert tension on the surface of the roll, resulting in the roll surface bending. Utility Model Content

[0006] The purpose of this invention is to provide a device for preventing deformation during the preparation of composite rolls. In this structure, the composite roll to be welded is placed between two clamping components to ensure the stability of the composite roll during welding. During the welding process, when the roll deforms due to uneven heating or other factors, the clamping components are adjusted by an electric push cylinder to generate a force opposite to the direction of roll deformation. This effectively ensures that the roll does not undergo significant deformation during the preparation process, thus solving the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A composite roll manufacturing anti-deformation device includes two clamping assemblies with the same structure; the clamping assembly includes a first movable frame and a second movable frame; both the first movable frame and the second movable frame have a protruding strip integrally provided inside; the protruding strip is semi-circular; wherein, the top of the second movable frame has two inserts integrally provided; the top of the first movable frame has an insertion hole for easy insertion of the inserts.

[0009] The bottoms of both the first and second movable frames are fitted with a first lead screw; the first lead screw is a bidirectional lead screw; both ends of the first lead screw are mounted on the adjustment assembly via bearing seats; one end of the first lead screw is fixedly mounted to a stepper motor.

[0010] As a further technical solution of this utility model, both clamping components are provided with adjustment components at their bottoms; the adjustment components include a lifting plate; the bottom of the lifting plate is provided with two guide posts; the end of the guide post away from the lifting plate passes through the mounting plate; an electric push cylinder is fixedly installed at the bottom of the mounting plate; the push rod of the electric push cylinder passes through the mounting plate and is fixedly installed at the bottom of the lifting plate.

[0011] As a further technical solution of this utility model, the adjustment component and the moving component are installed together; the moving component includes an L-shaped support; the top of the L-shaped support is fixedly installed to both ends of the mounting plate; and a slider is fixedly installed at the bottom of the L-shaped support.

[0012] As a further technical solution of this utility model, an installation sleeve is provided on the inner side of one set of L-shaped support frames; a sliding column is provided between the two sets of installation sleeves; an L-shaped ear plate is integrally provided on the outer side of the other set of L-shaped support frames; a second lead screw is provided between the L-shaped ear plates.

[0013] As a further technical solution of this utility model, the two ends of the second lead screw are installed with the base plate through bearings with seats; the base plate is provided with a slide rail; the slide rail is slidably installed with the slider at the bottom of the L-shaped support.

[0014] As a further technical solution of this utility model, one end of the second lead screw is fixedly installed with the drive motor; the second lead screw is a bidirectional lead screw.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] In this invention, the composite roll to be welded is placed between two clamping components during use. A stepper motor drives the first lead screw to rotate, causing the first and second movable frames to move in the same direction. This ensures that the protrusions inside the first and second movable frames cooperate with the bearings at the ends of the composite roll. The two clamping components effectively ensure the stability of the composite roll during the welding process.

[0017] In this invention, during the welding process, when the composite roll deforms, the corresponding first and second movable frames are moved by the adjustment components at the bottom of the clamping assembly, thereby generating a force opposite to the deformation of the composite roll. This effectively reduces the deformation of the composite roll and ensures the manufacturing quality of the composite roll.

[0018] In this invention, the movement of the moving component is achieved by driving the second lead screw through a drive motor. The moving component adjusts the distance between the two clamping components through an adjustment component, which can effectively clamp composite rolls of different sizes to meet different manufacturing needs. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0020] Figure 2 This utility model Figure 1 Another perspective structural diagram.

[0021] Figure 3 This utility model Figure 1 The main view.

[0022] Figure 4 This utility model Figure 1 Side view.

[0023] Figure 5 This utility model Figure 1 A breakdown diagram.

[0024] Figure 6 This utility model Figure 2 Enlarged view of the local structure at point B in the middle.

[0025] Figure 7 This utility model Figure 1 Enlarged view of the local structure at point A in the middle.

[0026] In the diagram: 1-Composite roll, 2-Clamping assembly, 20-First movable frame, 21-Second movable frame, 22-Protruding strip, 23-Stepper motor, 24-First lead screw, 25-Insertion post, 26-Insertion hole, 3-Adjusting assembly, 30-Lifting plate, 31-Guide post, 32-Mounting plate, 33-Electric push cylinder, 4-Moving assembly, 40-L-shaped support frame, 41-L-shaped ear plate, 42-Mounting sleeve, 43-Sliding column, 5-Base plate, 6-Slide rail, 7-Drive motor, 8-Second lead screw. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-7 In this embodiment of the present invention, a composite roll manufacturing anti-deformation device includes two clamping components 2 with the same structure; the clamping component 2 includes a first movable frame 20 and a second movable frame 21; both the first movable frame 20 and the second movable frame 21 have a protruding strip 22 integrally provided inside; the protruding strip 22 is semi-circular; wherein, the top of the second movable frame 21 has two insert posts 25 integrally provided; the top of the first movable frame 20 has an insertion hole 26 for the insert posts 25 to pass through;

[0029] The bottoms of the first movable frame 20 and the second movable frame 21 are both fitted with the first lead screw 24; the first lead screw 24 is a bidirectional lead screw; both ends of the first lead screw 24 are mounted on the adjustment assembly 3 via bearing seats; one end of the first lead screw 24 is fixedly mounted to the stepper motor 23.

[0030] Both clamping components 2 are provided with adjustment components 3 at their bottoms; the adjustment components 3 include a lifting plate 30; the lifting plate 30 is provided with two guide posts 31 at its bottom; the end of the guide post 31 away from the lifting plate 30 passes through the mounting plate 32; an electric push cylinder 33 is fixedly installed at the bottom of the mounting plate 32; the push rod of the electric push cylinder 33 passes through the mounting plate 32 and is fixedly installed at the bottom of the lifting plate 30.

[0031] By adopting the above technical solution, when in use, the composite roll 1 to be welded is placed between two clamping components 2, and the first lead screw 24 is rotated by the stepper motor 23, so that the first movable frame 20 and the second movable frame 21 move in the same direction, thereby ensuring that the protrusions 22 inside the first movable frame 20 and the second movable frame 21 cooperate with the bearings at the end of the composite roll 1. The two clamping components 2 effectively ensure the stability of the composite roll 1 during the welding process.

[0032] The adjustment component 3 is installed in conjunction with the moving component 4; the moving component 4 includes an L-shaped support 40; the top of the L-shaped support 40 is fixedly installed at both ends of the mounting plate 32; and a slider is fixedly installed at the bottom of the L-shaped support 40.

[0033] In this embodiment, an mounting sleeve 42 is provided on the inner side of one set of L-shaped support frames 40; a sliding column 43 is provided between the two sets of mounting sleeves 42; an L-shaped ear plate 41 is integrally provided on the outer side of the other set of L-shaped support frames 40; a second lead screw 8 is provided between the L-shaped ear plates 41.

[0034] By adopting the above technical solution, when the composite roll 1 deforms during the welding process, the corresponding first movable frame 20 and second movable frame 21 are moved by the adjustment component 3 at the bottom of the clamping component 2, thereby generating a force opposite to the deformation of the composite roll 1. This effectively reduces the deformation of the composite roll 1 and ensures the manufacturing quality of the composite roll 1.

[0035] In this embodiment, the two ends of the second lead screw 8 are installed with the base plate 5 through bearings with seats; the base plate 5 is provided with a slide rail 6; the slide rail 6 is slidably installed with the slider at the bottom of the L-shaped support 40.

[0036] One end of the second lead screw 8 is fixedly installed with the drive motor 7; the second lead screw 8 is a bidirectional lead screw.

[0037] By adopting the above technical solution, in this device, the moving component 4 is moved by the second lead screw 8 driven by the drive motor 7. The moving component 4 adjusts the distance between the two clamping components 2 by the adjusting component 3, so as to effectively clamp composite rolls 1 of different sizes and thus meet different preparation needs.

[0038] The working principle of this utility model is as follows: When in use, the composite roller 1 to be welded is placed between two clamping components 2. The first lead screw 24 is rotated by the stepper motor 23, so that the first movable frame 20 and the second movable frame 21 move in the same direction, thereby ensuring that the protrusions 22 inside the first movable frame 20 and the second movable frame 21 cooperate with the bearings at the end of the composite roller 1. The two clamping components 2 effectively ensure the stability of the composite roller 1 during the welding process.

[0039] During the welding process, when the composite roll 1 deforms, the corresponding first movable frame 20 and second movable frame 21 are moved by the adjustment component 3 at the bottom of the clamping component 2, thereby generating a force opposite to the deformation of the composite roll 1. This effectively reduces the deformation of the composite roll 1 and ensures the manufacturing quality of the composite roll 1.

[0040] In this device, the moving component 4 is moved by the second lead screw 8 driven by the drive motor 7. The moving component 4 adjusts the distance between the two clamping components 2 by the adjusting component 3, so as to effectively clamp composite rolls 1 of different sizes and thus meet different preparation needs.

[0041] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0042] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A composite roll for making a deformation prevention device, characterized by: Including two identical structure clamping assembly (2);The clamping assembly (2) includes first movable frame (20) and second movable frame (21);The first movable frame (20) and second movable frame (21) inside are integrally provided with convex strip (22);The convex strip (22) is provided with semicircle;Wherein, the second movable frame (21) top is integrally provided with two insertion column (25);The first movable frame (20) top is provided with insertion hole (26) for facilitating the insertion column (25) to penetrate; The first movable frame (20) and second movable frame (21) bottom are cooperatively installed with first screw rod (24);The first screw rod (24) is a bidirectional screw rod;Both ends of the first screw rod (24) are installed on the adjusting assembly (3) through the bearing with seat;One end of the first screw rod (24) is fixedly installed with the stepping motor (23).

2. A device for preventing deformation of a composite roll as claimed in claim 1, wherein: Two clamping assemblies (2) bottom are provided with adjusting assembly (3);The adjusting assembly (3) includes lifting plate (30);The lifting plate (30) bottom is provided with two guide columns (31);The guide column (31) away from the lifting plate (30) one end penetrates the mounting plate (32);The mounting plate (32) bottom is fixedly installed with the electric push cylinder (33);The push rod of the electric push cylinder (33) penetrates the mounting plate (32) and is fixedly installed with the lifting plate (30) bottom.

3. A device for preventing deformation of a composite roll as claimed in claim 2, wherein: The adjusting assembly (3) is cooperatively installed with the moving assembly (4);The moving assembly (4) includes L-shaped support frame (40);The L-shaped support frame (40) top is fixedly installed with the mounting plate (32) both ends;The L-shaped support frame (40) bottom is fixedly installed with the sliding block.

4. A device for preventing deformation of a composite roll as claimed in claim 3, wherein: One group of L-shaped support frames (40) inside is provided with mounting sleeve (42);Two groups of mounting sleeves (42) are provided with sliding column (43);The other group of L-shaped support frames (40) outside is integrally provided with L-shaped ear plate (41);The L-shaped ear plate (41) is provided with second screw rod (8) between them.

5. A device for preventing deformation of a composite roll as claimed in claim 4, wherein: Both ends of the second screw rod (8) are cooperatively installed with the bottom plate (5) through the bearing with seat;The bottom plate (5) is provided with slide rail (6);The slide rail (6) is slidingly installed with the sliding block of the L-shaped support frame (40) bottom.

6. A device for preventing deformation of a composite roll as claimed in claim 4, wherein: One end of the second screw rod (8) is fixedly installed with the driving motor (7);The second screw rod (8) is a bidirectional screw rod.

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