Auxiliary installation equipment for photovoltaic panel

By designing auxiliary installation equipment for photovoltaic panels, using vacuum suction cups and motor-driven lifting and adjustment mechanisms, the installation of photovoltaic panels can be completed automatically, solving the problem of time-consuming and labor-intensive photovoltaic panel installation and improving installation efficiency and angle consistency.

CN223983439UActive Publication Date: 2026-03-10杨帆
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

During the installation of photovoltaic panels, workers need to manually move them, which is time-consuming and labor-intensive, affecting installation efficiency.

Method used

Design a photovoltaic panel auxiliary installation device, including a lifting mechanism, an adjustment mechanism and an installation mechanism. The photovoltaic panel is fixed by adsorbing it with a vacuum suction cup, and automatic lifting and angle adjustment are achieved by motor drive. The position is adjusted in conjunction with a screw and gear structure.

Benefits of technology

This system enables automated installation of photovoltaic panels from the ground to the mounting frame, saving manpower, improving installation efficiency, ensuring that the photovoltaic panels and the mounting frame are at the same angle, and simplifying the installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses auxiliary installation equipment for a photovoltaic panel, relates to the technical field of photovoltaic panel installation, and aims to solve the technical problems that time and labor are wasted when a worker installs the photovoltaic panel at present, and the installation efficiency of the photovoltaic panel is influenced. Comprising a lifting mechanism arranged on a movable base, an adjusting mechanism arranged on the lifting mechanism and a mounting mechanism arranged on the adjusting mechanism, the lifting mechanism comprises a screw rotationally mounted at the upper end of the movable base, and a first motor for driving the screw is arranged at the lower end of the movable base; a lifting plate block is installed on the screw rod in a threaded mode, the adjusting mechanism comprises an adjusting plate installed at the front end of the lifting plate block through a bolt, the installing mechanism comprises a C-shaped plate, and a positioning base is installed on the C-shaped plate. The photovoltaic panel mounting device has the advantages that the whole mounting process of the photovoltaic panel from the ground to the mounting rack can be assisted, workers do not need to manually carry the photovoltaic panel to a high position, the mounting time is greatly saved, and the overall mounting efficiency of the photovoltaic panel is improved.
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Description

Technical Field

[0001] This utility model relates to the field of photovoltaic panel installation technology, and more specifically, to a photovoltaic panel auxiliary installation device. Background Technology

[0002] A photovoltaic (PV) panel, also known as a solar photovoltaic panel, is a key device that converts solar energy into electrical energy. It is primarily made of semiconductor materials such as silicon and achieves the conversion of light energy into electrical energy through the photoelectric effect. PV panels have advantages such as being pollution-free, renewable, and having a long lifespan. They are widely used in solar power plants, distributed photovoltaic power generation systems, and building-integrated photovoltaics (BIPV), and are an important force in promoting energy transition and sustainable development, providing clean and efficient solutions to global energy problems.

[0003] Photovoltaic panels need to be installed outdoors on inclined mounting frames to absorb sunlight. During installation, workers need to move the panels, which are heavy, and the mounting frames are also at a certain height off the ground. This makes installation time-consuming and labor-intensive, affecting installation efficiency. Therefore, we propose an auxiliary installation device for photovoltaic panels. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology, adapt to the needs of reality, and provide a photovoltaic panel auxiliary installation device to solve the technical problem that the installation of photovoltaic panels is time-consuming and laborious, which affects the installation efficiency of photovoltaic panels.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a photovoltaic panel auxiliary installation device, including a lifting mechanism, an adjustment mechanism, and an installation mechanism, all mounted on a movable base. The lifting mechanism includes a screw rotatably mounted on the upper end of the movable base. A first motor driving the screw is provided at the lower end of the movable base. A lifting plate is threaded onto the screw. The adjustment mechanism includes an adjustment plate bolted to the front end of the lifting plate. An installation plate is provided on the upper end of the adjustment plate. A positioning rod is installed between the installation plates. The installation mechanism includes a C-shaped plate. A positioning seat is installed on the C-shaped plate. The positioning seat is located outside the adjustment plate. A positioning hole is provided on the positioning seat, and the positioning rod is located inside the positioning hole.

[0006] Preferably, the upper end of the movable base is symmetrically equipped with limit rods on the outside of the screw, and the lower end of the lifting plate is symmetrically provided with limit holes, with the limit rods located inside the limit holes.

[0007] Preferably, a reinforcing rod is provided on the mounting plate on the right side, and a reinforcing plate is provided at the end of the reinforcing rod. The reinforcing plate is connected to the lifting plate by bolts.

[0008] Preferably, the adjusting plate is provided with a horizontal part and an inclined part along its long axis, the inclined part is located at the end of the horizontal part, the inclined part is bent upward, and the lower end surface of the adjusting plate is provided with meshing teeth.

[0009] Preferably, a gear is rotatably mounted inside the C-shaped plate, and a second motor driving the gear is provided at the front end of the C-shaped plate, wherein the gear is meshed with a meshing tooth.

[0010] Preferably, a fixing plate is provided at the lower end of the C-shaped plate, and a vacuum suction cup is arrayed at the lower end of the fixing plate. A vacuum pump is provided on one side of the upper end face of the fixing plate, and a pipe is provided on the vacuum pump to connect with the vacuum suction cup.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. This utility model, through the design of a vacuum suction cup structure, can adsorb and fix photovoltaic panels. In conjunction with the lifting and adjusting mechanisms, it can realize the automatic lifting and position adjustment of photovoltaic panels, which can assist in the entire process of installing photovoltaic panels from the ground to the mounting frame. There is no need for workers to manually carry them to high places, which greatly saves installation time, improves the overall efficiency of photovoltaic panel installation, and solves the problem that the current installation of photovoltaic panels is time-consuming and laborious, which affects the installation efficiency of photovoltaic panels.

[0013] 2. This utility model also features an adjustable plate structure. The horizontal part of the adjustable plate keeps the installation mechanism in a horizontal state when it is in the horizontal position, which facilitates the vacuum suction cup to adsorb and fix the photovoltaic panel. The upward-bending inclined part of the adjustable plate allows the installation mechanism to automatically adjust the angle of the photovoltaic panel when it moves on the inclined part, so that the photovoltaic panel can maintain the same angle as the inclined photovoltaic mounting frame, which can facilitate the installation of the photovoltaic panel. Attached Figure Description

[0014] Figure 1 This is a front view structural diagram of the present utility model;

[0015] Figure 2 This is a partial front view schematic diagram of the structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the installation mechanism structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the adjustment mechanism structure of this utility model;

[0018] Figure 5 This is a cross-sectional view of the lifting mechanism of this utility model;

[0019] Figure 6 This is a schematic diagram of one usage state of the present invention;

[0020] Figure 7 This is a schematic diagram of another usage state of this utility model.

[0021] The following are the labels in the diagram: 101, movable base; 200, lifting mechanism; 201, screw; 202, lifting plate; 203, limit rod; 204, first motor; 300, adjusting mechanism; 301, adjusting plate; 302, meshing gear; 303, mounting plate; 304, positioning rod; 305, reinforcing rod; 400, mounting mechanism; 401, C-shaped plate; 402, gear; 403, second motor; 404, positioning seat; 405, fixing plate; 406, vacuum suction cup. Detailed Implementation

[0022] like Figures 1 to 7 As shown, this utility model relates to a photovoltaic panel auxiliary installation device, including a lifting mechanism 200 and an adjusting mechanism 300 mounted on a movable base 101, and an installation mechanism 400 mounted on the adjusting mechanism 300. The lifting mechanism 200 includes a screw 201 rotatably mounted on the upper end of the movable base 101, and a first motor 204 driving the screw 201 is provided at the lower end of the movable base 101. A lifting plate 202 is threaded onto the screw 201. The adjusting mechanism 300 includes an adjusting plate 301 bolted to the front end of the lifting plate 202. An installation plate 303 is provided at the upper end of the adjusting plate 301, and a positioning rod 304 is installed between the installation plates 303. The installation mechanism 400 includes a C-shaped plate 401, and a positioning seat 404 is installed on the C-shaped plate 401. The positioning seat 404 is located outside the adjusting plate 301, and a positioning hole is provided on the positioning seat 404. The positioning rod 304 is located in the positioning hole. This invention can assist in the entire installation process of photovoltaic panels from the ground to the mounting frame, eliminating the need for workers to manually carry them to high places, greatly saving installation time and improving the overall efficiency of photovoltaic panel installation.

[0023] Specifically, limit rods 203 are symmetrically installed on the upper end of the movable base 101 outside the screw 201, and limit holes are symmetrically opened on the lower end of the lifting plate 202, with the limit rods 203 located inside the limit holes. The limit rods 203 on the movable base 101 cooperate with the limit holes of the lifting plate 202 to prevent the lifting plate 202 from shifting during the lifting process.

[0024] Furthermore, a reinforcing rod 305 is provided on the right-side mounting plate 303, and a reinforcing plate is provided at the end of the reinforcing rod 305. The reinforcing plate is connected to the lifting plate 202 by bolts. The connection between the reinforcing rod 305 and the lifting plate 202 on the right-side mounting plate 303 enhances the overall structural stability of the adjusting mechanism 300.

[0025] It is worth noting that the adjusting plate 301 has a horizontal section and an inclined section along its long axis. The inclined section is located at the end of the horizontal section and is bent upwards. The lower end face of the adjusting plate 301 is provided with meshing teeth 302. The horizontal section of the adjusting plate 301 keeps the mounting mechanism 400 in a horizontal state when it is in the horizontal position, which facilitates the vacuum suction cup 406 to adsorb and fix the photovoltaic panel. The upwardly bent inclined section of the adjusting plate 301 allows the mounting mechanism 400 to automatically adjust the angle of the photovoltaic panel when it moves on the inclined section, so that the photovoltaic panel maintains the same angle as the inclined photovoltaic mounting frame, which facilitates the installation of the photovoltaic panel.

[0026] It is worth mentioning that a gear 402 is rotatably mounted inside the C-shaped plate 401, and a second motor 403 is provided at the front end of the C-shaped plate 401 to drive the gear 402. The gear 402 is meshed with the meshing teeth 302. The operation of the second motor 403 can make the gear 402 rotate, and under the action of the meshing teeth 302, the mounting mechanism 400 can move along the adjusting plate 301.

[0027] It is worth noting that a fixing plate 405 is provided at the lower end of the C-shaped plate 401, and a vacuum suction cup 406 is arrayed at the lower end of the fixing plate 405. A vacuum pump is provided on one side of the upper end face of the fixing plate 405, and a pipe is provided on the vacuum pump to connect to the vacuum suction cup 406. When the vacuum suction cup 406 descends and contacts the photovoltaic panel, the vacuum pump operates to generate suction force in the vacuum suction cup 406, allowing the vacuum suction cup 406 to adsorb and fix the photovoltaic panel.

[0028] Working Principle: This embodiment provides a photovoltaic panel auxiliary installation device. In use, the photovoltaic panel is placed on the upper end of the movable base 101. The first motor 204 rotates the screw 201, causing the lifting plate 202 to descend, thereby lowering the fixing plate 405 and bringing the vacuum suction cup 406 into contact with the photovoltaic panel. A vacuum pump generates suction in the vacuum suction cup 406 to adhere and fix the photovoltaic panel. Then, the lifting mechanism 200 raises the photovoltaic panel held by the vacuum suction cup 406. The second motor 403 rotates the gear 402, causing the installation mechanism 400 to move along the adjusting plate 301 under the action of the meshing gear 302. The inclined portion of the adjusting plate 301 can be adapted to the tilt angle of the photovoltaic panel mounting frame, ensuring the photovoltaic panel remains tilted at the same angle as the mounting frame. The device is then moved to position the photovoltaic panel above the photovoltaic mounting frame. After adjustment, the photovoltaic panel is lowered onto the photovoltaic panel mounting frame, thus assisting in the installation of the photovoltaic panel and effectively improving the efficiency of photovoltaic panel installation.

[0029] The embodiments disclosed herein are preferred embodiments, but are not limited thereto. Those skilled in the art can readily grasp the spirit of this utility model based on the above embodiments and make different extensions and variations. However, as long as they do not depart from the spirit of this utility model, they are all within the protection scope of this utility model.

Claims

1. A photovoltaic panel auxiliary installation device, characterized by, The utility model provides a kind of lifting mechanism, including setting on mobile base (101) and setting on the adjusting mechanism (300) of lifting mechanism (200) and installation mechanism (400) of adjusting mechanism (300), the lifting mechanism (200) includes screw rod (201) rotationally installed on the upper end of mobile base (101), the lower end of mobile base (101) is provided with the first motor (204) of driving screw rod (201), screw rod (201) is screw mounted with lifting plate block (202), the adjusting mechanism (300) includes adjusting plate (301) by bolt installation in the front end of lifting plate block (202), the upper end of adjusting plate (301) is provided with mounting plate (303), mounting plate (303) is installed with positioning rod (304) between, the installation mechanism (400) includes C type plate (401), C type plate (401) is installed with positioning seat (404), positioning seat (404) is located in the outer side of adjusting plate (301), positioning seat (404) is opened with positioning hole, positioning rod (304) is located in positioning hole.

2. A photovoltaic panel auxiliary installation device according to claim 1, characterized in that, The upper end of the mobile base (101) is symmetrically installed with a limiting rod (203) outside the screw rod (201), and the lower end of the lifting plate block (202) is symmetrically provided with a limiting hole.

3. A photovoltaic panel auxiliary installation device according to claim 2, characterized in that, The mounting plate (303) on the right side is provided with a reinforcing rod (305), and the end of the reinforcing rod (305) is provided with a reinforcing plate.

4. A photovoltaic panel auxiliary installation device according to claim 3, characterized in that, The adjusting plate (301) is provided with a horizontal part and an inclined part along the long axis direction, respectively, the inclined part is arranged at the end of the horizontal part, the inclined part is arranged upwardly, and the lower end surface of the adjusting plate (301) is provided with a meshing tooth (302).

5. A photovoltaic panel auxiliary installation device according to claim 4, characterized in that, The C type plate (401) is rotationally installed with a gear (402), the front end of the C type plate (401) is provided with a second motor (403) for driving the gear (402), and the gear (402) is meshingly connected with the meshing tooth (302).

6. A photovoltaic panel auxiliary installation device according to claim 5, characterized in that, The lower end of the C type plate (401) is provided with a fixed plate (405), the lower end of the fixed plate (405) is arrayed with a vacuum chuck (406), one side of the upper end surface of the fixed plate (405) is provided with a vacuum pump, and the vacuum pump is provided with a pipeline connected with the vacuum chuck (406).