Cleaning device for textile fabric production

Abstract

The utility model discloses a washing device for textile fabric production, which comprises a high-temperature box, a feeding end, a first material pressing table, a washing box, a second material pressing table, a detection table and a control table, the feeding end is arranged on one side of the outside of the high-temperature box, the first material pressing table is arranged on the other side of the high-temperature box, the washing box is arranged on one side of the first material pressing table, and the detection table is arranged on the other side of the washing box. A second material pressing table is arranged on one side of the flushing box, a detection table is arranged above one side of the second material pressing table, a control table is arranged on one side of the detection table, and the control table is fixed above the surface of the second material pressing table. According to the cleaning device for textile fabric production, the detection camera scans the surface of fabric, high-definition images are shot in real time, the control console analyzes image data, residual stains or damage are automatically recognized, cleaning parameters are fed back and adjusted, the cleaning quality of the fabric is effectively and timely detected and fed back, and the cleaning efficiency is improved. Therefore, an operator can adjust cleaning and optimize the cleaning effect in time, and the production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of textile production equipment, specifically to a cleaning device for textile production. Background Technology

[0002] Textile fabrics, also known as textile materials, are classified into two categories according to their weaving methods: weft-knitted fabrics and warp-knitted fabrics. Weft-knitted fabrics are often made from low-elastic polyester yarn or profiled polyester yarn, nylon yarn, cotton yarn, wool yarn, etc., and are woven on various weft knitting machines using plain knitting, modified plain knitting, rib plain knitting, double rib plain knitting, jacquard, terry knitting, etc. China is one of the earliest countries in the world to produce textile fabrics.

[0003] Existing textile cleaning devices lack a self-inspection structure after cleaning, such as the textile cleaning device disclosed in application number CN201811208777.1. These existing devices do not provide self-inspection results for surface stains after cleaning. Typically, after cleaning, additional equipment is needed to inspect the cleaning quality. The lack of a self-inspection structure prevents real-time quality assessment of the cleaned fabric, potentially leading to some incompletely cleaned fabric flowing into the next process, thus affecting overall product quality. For example, if impurities or detergent residue remain on the cleaned fabric, these residues may negatively impact subsequent dyeing and printing processes. This necessitates additional inspection steps or the use of more cleaning agents and manpower to ensure fabric cleanliness, increasing production costs and potentially extending the production cycle. Furthermore, the lack of a self-inspection structure prevents real-time feedback on the cleaning effect, hindering operators from adjusting cleaning parameters to optimize the cleaning process. This can result in cleaning times being too long or too short, impacting production efficiency.

[0004] Therefore, it is necessary to invent a cleaning device for textile production to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for textile production, in order to solve the problem that the device lacks a self-detection structure after cleaning in use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for textile production, comprising a high-temperature chamber, a feeding end, a first pressing platform, a rinsing box, a second pressing platform, a detection platform, and a control platform. The feeding end is provided on one side of the high-temperature chamber, and the first pressing platform is provided on the other side of the high-temperature chamber. The rinsing box is provided on one side of the first pressing platform, and the second pressing platform is provided on one side of the rinsing box. The detection platform is provided above one side of the second pressing platform, and the control platform is provided on one side of the detection platform. The control platform is fixed above the surface of the second pressing platform, and a receiving roller is provided at one end of the second pressing platform.

[0007] The bottom surface of the testing platform has a reciprocating groove in the middle, a reciprocating screw is installed inside the reciprocating groove, a movable seat is installed on the surface of the reciprocating screw, and a testing camera is installed at the bottom of the movable seat.

[0008] Preferably, a first internal support rod is installed at the bottom of the interior of the high-temperature chamber, a first high-pressure nozzle is provided on one side above the first internal support rod, a plurality of nozzles are installed on the surface of the first high-pressure nozzle, one end of the first high-pressure nozzle is connected to an external hot water pipe, and chamber doors are hinged to both sides of the top surface of the high-temperature chamber.

[0009] Preferably, a feeding roller is provided above the middle of the feeding end, a fixing rod is provided on one side of the feeding roller, and a pressure plate is rotatably installed in the middle of the fixing rod.

[0010] Preferably, a lower roller is embedded in the center of the surface of the first pressing table, and a first cylinder platform is fixedly provided on both sides of the surface of the first pressing table. A first cylinder body is installed on the top surface of the first cylinder platform, and an upper roller is provided between the two first cylinder platforms.

[0011] Preferably, a clamping ring is installed at the output end of the first cylinder body, and the two clamping rings respectively clamp the two ends of the upper roller. The output end of the first cylinder body is connected to the clamping rings to move up and down, and drives the upper roller to move up and down to control the distance between it and the lower roller.

[0012] Preferably, a second inner support rod is installed at the lower part of the flushing box, and a second high-pressure nozzle is installed on one side above the second inner support rod. Several nozzles are provided on both sides and the middle of the surface of the second high-pressure nozzle, and the nozzle openings are all tilted downwards. A control valve is installed on one side of the second high-pressure nozzle.

[0013] Preferably, a second cylinder platform is fixedly provided on both sides of the surface of the second pressure table, a second cylinder body is installed in the middle of the top surface of the second cylinder platform, a leveling roller is provided between the two second cylinder bodies, an open clamp is installed at the bottom output end of the second cylinder platform, a pressure plate is installed at the opening of the open clamp, and an insertion rod is installed in the middle of the bottom surface of the pressure plate, the insertion rod is inserted into the end of the leveling roller.

[0014] Preferably, a motor is installed on one side of the outer wall of the testing platform, and the output end of the motor is connected to the end of the reciprocating screw inside the testing platform. A guide slider is installed on one side of the outer wall of the moving seat, and a guide groove is opened below the front wall of the control console to match the sliding of the guide slider.

[0015] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0016] This textile cleaning device uses a camera driven by a motor-driven reciprocating screw to scan the fabric surface laterally, capturing high-definition images in real time. The control console analyzes the image data, automatically identifies residual stains or damage, and provides feedback to adjust cleaning parameters. The self-detection structure of this fabric cleaning machine reduces additional operational steps. After cleaning, a detection mechanism is added during the material collection process and between the take-up rollers to effectively and promptly detect and provide feedback on the quality of the fabric cleaning. This allows operators to adjust and optimize the cleaning process in a timely manner, improving production efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a side view of the structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the installation structure of the detection camera of this utility model;

[0020] Figure 4 This is a schematic diagram of the second pressing platform structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the first pressing table structure of this utility model.

[0022] Explanation of reference numerals in the attached figures:

[0023] 1. High-temperature chamber; 101. First inner support rod; 102. First high-pressure nozzle; 103. Chamber door; 2. Feeding end; 201. Feeding roller; 202. Fixing rod; 203. Pressing plate; 3. First pressing platform; 301. Lower roller; 302. First cylinder platform; 303. First cylinder body; 304. Upper roller; 305. Clamping ring; 4. Washing chamber; 401. Second inner support rod; 402. Second inner support rod; 403. High-pressure nozzle; 5. Control valve; 6. Second pressing platform; 7. Second cylinder platform; 8. Second cylinder body; 9. Leveling roller; 10. Opening clamp; 11. Pressing plate; 12. Inserting rod; 13. Detection platform; 14. Reciprocating groove; 15. Moving seat; 16. Detection camera; 17. Motor; 18. Guide slider; 19. Guide chute; 20. Control console; 21. Receiving roller. Detailed Implementation

[0024] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0025] This utility model provides, for example Figure 1-5 The illustrated cleaning device for textile production includes a high-temperature chamber 1, a feeding end 2, a first pressing platform 3, and a rinsing chamber 4. A first internal support rod 101 is installed at the lower interior of the high-temperature chamber 1. A first high-pressure spray pipe 102 is installed on one side above the first internal support rod 101. Several nozzles are installed on the surface of the first high-pressure spray pipe 102, and one end of the first high-pressure spray pipe 102 is connected to an external hot water pipe. Chamber doors 103 are hinged to both sides of the top surface of the high-temperature chamber 1. The feeding end 2 is located on one side of the exterior of the high-temperature chamber 1. A feeding roller 201 is installed above the middle of the feeding end 2. A fixing rod 202 is installed on one side of the feeding roller 201, and a pressing plate 203 is rotatably installed in the middle of the fixing rod 202. The first pressing platform 3 is located on the other side of the high-temperature chamber 1. A lower roller 301 is embedded in the middle of the surface of the first pressing platform 3. The edges of both sides of the surface of the first pressing platform 3 are fixed... A first cylinder platform 302 is fixedly provided, and a first cylinder body 303 is installed on the top surface of the first cylinder platform 302. An upper roller 304 is provided between the two first cylinder platforms 302. A clamping ring 305 is installed at the output end of the first cylinder body 303. The two clamping rings 305 respectively clamp the two ends of the upper roller 304. The output end of the first cylinder body 303 is connected to the clamping rings 305 to move up and down, and drives the upper roller 304 to move up and down to control the distance between it and the lower roller 301. A washing box 4 is provided on one side of the first pressing platform 3. A second inner support rod 401 is installed at the bottom inside the washing box 4. A second high-pressure nozzle 402 is installed on the upper side of the second inner support rod 401. Several nozzles are provided on both sides and the middle of the surface of the second high-pressure nozzle 402. The nozzle openings are all tilted downwards. A control valve 403 is installed on one side of the second high-pressure nozzle 402.

[0026] The high-pressure nozzles and cylinders mentioned above are existing technology products, and their specific structures and functions will not be described in detail here.

[0027] A second pressing platform 5 is provided on one side of the rinsing box 4. Second cylinder platforms 501 are fixedly installed on both sides of the surface of the second pressing platform 5. A second cylinder body 502 is installed in the center of the top surface of the second cylinder platform 501. A leveling roller 503 is positioned between the two second cylinder bodies 502. An open clamp 504 is installed at the bottom output end of the second cylinder platform 501. A pressing plate 505 is installed at the opening of the open clamp 504. An insert rod 506 is installed in the center of the bottom surface of the pressing plate 505, and the insert rod 506 is inserted into the end of the leveling roller 503. A detection platform 6 is provided above one side of the second pressing platform 5. A reciprocating groove 6 is formed in the center of the bottom surface of the detection platform 6. 01. A reciprocating screw is installed inside the reciprocating groove 601. A movable seat 602 is installed on the surface of the reciprocating screw. A detection camera 603 is installed at the bottom of the movable seat 602. A motor 604 is installed on one side of the outer wall of the detection table 6. The output end of the motor 604 is connected to the end of the reciprocating screw inside the detection table 6. A guide slider 605 is installed on one side of the outer wall of the movable seat 602. A guide groove 606 is opened below the front wall of the control console 7 to match the sliding of the guide slider 605. A control console 7 is provided on one side of the detection table 6. The control console 7 is fixed above the surface of the second pressing table 5. A receiving roller 8 is provided at one end of the second pressing table 5.

[0028] The cylinders, motors, and detection cameras mentioned above are all existing technological products, and their specific structures and functions will not be described in detail here.

[0029] The working principle of this practical application is as follows:

[0030] Refer to the instruction manual appendix Figure 1-5For this type of cleaning device used in textile production, the fabric first enters the high-temperature chamber 1 from the feeding end 2. The first high-pressure nozzle 102 sprays high-temperature hot water with an adjustable temperature to soften stains and sterilize. The first inner support rod 101 supports the fabric to ensure it is heated evenly in the high-temperature environment and does not pass under the first inner support rod 101. The chamber door 103 can be opened to retain the internal temperature of the high-temperature chamber 1 and to facilitate maintenance and observation of the internal condition. After the fabric leaves the high-temperature chamber 1, it enters the first pressing table 3, where the upper roller 304 is driven down by the first cylinder 303 to cooperate with the lower roller 301 to adjust the fabric tension and remove wrinkles. The clamping ring 305 ensures stable movement of the rollers and prevents deviation. The fabric enters the rinsing chamber 4, where the second high-pressure nozzle 402 sprays high-pressure water at multiple angles through inclined nozzles to wash away residual stains. The control valve 40... 3. Adjust water pressure to adapt to the cleaning needs of different fabrics. The second inner support rod 401 prevents insufficient tension and allows the material to pass under the second inner support rod 401 to ensure uniform rinsing. The fabric enters the second pressing table 5, and the second cylinder 502 drives the leveling roller 503 to press down. The bottom structure squeezes and dehydrates the fabric. The insert rod 506 and the open clamp 504 ensure stable operation of the leveling roller and allow for quick disassembly and maintenance. The detection camera 603 is mounted on the moving seat 602 and driven by the motor 604 to the reciprocating screw to scan along the width of the fabric. The guide slider 605 and the guide groove 606 ensure that the detection camera 603 moves smoothly and captures images of the cleanliness of the fabric surface. The control console 7 analyzes the image data. If stains are detected, the cleaning parameters can be adjusted. The cleaned and qualified fabric is automatically wound by the take-up roller 8 to complete the entire cleaning process.

[0031] When using the device, confirm that the nozzles of the high-temperature chamber 1 and the rinsing chamber 4 are not clogged, check whether the cylinders of the first pressing plate 3 and the second pressing plate 5 are working properly, ensure that the lens of the detection camera 603 is clean and the reciprocating screw is well lubricated, install the fabric to be cleaned on the feeding roller 201, pull the fabric through under the pressing plate 203, adjust the angle of the pressing plate 203 to control the tension, and let the fabric pass through the high-temperature chamber 1, the first pressing plate 3, the rinsing chamber 4, and the second pressing plate 5 in sequence, and finally connect to the receiving roller 8. Set the cleaning parameters on the control panel 7, start the equipment, and the fabric will move automatically, going through the processes of high-temperature steam, high-pressure rinsing, mechanical leveling, and detection in sequence. Observe the control panel 7. Real-time monitoring data ensures cleaning quality. If stains are detected, the rinsing water pressure can be manually increased or the high-temperature chamber 1 treatment time can be extended. If the fabric deviates, adjust the pressure plate 203 or check the tension of the correction roller. If shutdown and maintenance are required, close the control valve 403 to stop the water supply, open the chamber door 103 to dissipate heat, clean the nozzles, rollers and detection camera 603, and check if the cylinder air pressure is normal. The pressure of the upper roller 304 of the first pressure plate 3 needs to be adjusted according to the fabric thickness to avoid overpressure and deformation. The scanning speed of the detection camera 603 should match the fabric travel speed to ensure clear images. Regularly check the nozzle angle, optimize water flow coverage, and reduce water waste.

Claims

1. A cleaning device for textile fabric production, comprising a high-temperature box (1), a feeding end (2), a first pressing table (3), a flushing box (4), a second pressing table (5), a detection table (6) and a control table (7), characterized in that, The high-temperature box (1) is provided with a feeding end (2) on one side, a first pressing table (3) on the other side, a flushing box (4) on one side of the first pressing table (3), a second pressing table (5) on one side of the flushing box (4), a detection table (6) above one side of the second pressing table (5), a control table (7) on one side of the detection table (6), and a receiving roller (8) on one end of the second pressing table (5). A reciprocating groove (601) is formed in the middle of the bottom surface of the detection table (6), a reciprocating lead screw is installed in the reciprocating groove (601), a moving seat (602) is installed on the surface of the reciprocating lead screw, and a detection camera (603) is installed at the bottom of the moving seat (602).

2. The cleaning device for textile fabric production according to claim 1, characterized in that: A first inner support rod (101) is installed inside and below the high-temperature box (1), a first high-pressure spray pipe (102) is provided on one side above the first inner support rod (101), a plurality of spray heads are installed on the surface of the first high-pressure spray pipe (102), one end of the first high-pressure spray pipe (102) is connected to an external hot water pipe, and a box door (103) is hingedly installed on both sides of the top surface of the high-temperature box (1).

3. The cleaning device for textile fabric production according to claim 1, characterized in that: A feeding roller (201) is provided above the middle of the feeding end (2), a fixed rod (202) is provided on one side of the feeding roller (201), and a cloth pressing plate (203) is rotatably installed in the middle of the fixed rod (202).

4. The cleaning device for textile fabric production according to claim 1, characterized in that: A lower roller (301) is inlaidly installed in the middle of the surface of the first pressing table (3), a first air cylinder table (302) is fixedly provided on both side edges of the surface of the first pressing table (3), a first air cylinder body (303) is installed on the top surface of the first air cylinder table (302), and an upper roller (304) is provided between the two first air cylinder tables (302).

5. The cleaning device for textile fabric production according to claim 4, characterized in that: A clamping ring (305) is installed on the output end of the first air cylinder body (303), the two clamping rings (305) clamp the two ends of the upper roller (304) respectively, the first air cylinder body (303) drives the clamping ring (305) to move up and down, and drives the upper roller (304) to move up and down to control the distance between the upper roller (304) and the lower roller (301).

6. The cleaning device for textile fabric production according to claim 1, characterized in that: A second inner support rod (401) is installed inside and below the flushing box (4), a second high-pressure spray pipe (402) is installed on one side above the second inner support rod (401), a plurality of nozzles are provided on the surface of the second high-pressure spray pipe (402) on both sides and in the middle, the nozzle mouths are all inclined downward, and a control valve (403) is installed on one side of the second high-pressure spray pipe (402).

7. The cleaning device for textile fabric production according to claim 1, characterized in that: The surface of the second pressing table (5) is fixedly provided with second cylinder tables (501) on both sides of the edge, the top surface of the second cylinder table (501) is provided with second cylinder bodies (502) in the middle, two second cylinder bodies (502) are provided with leveling rollers (503) below, the bottom output end of the second cylinder table (501) is provided with an open clamp (504), the opening of the open clamp (504) is provided with a pressing piece (505), the bottom surface of the pressing piece (505) is provided with an inserting rod (506), and the inserting rod (506) is inserted into the end of the leveling roller (503).

8. The cleaning device for textile fabric production according to claim 1, characterized in that: The outer wall of the detection table (6) is provided with a motor (604) on one side, and the output end of the motor (604) is connected with the end of the reciprocating lead screw in the detection table (6). The outer wall of the moving seat (602) is provided with a guide sliding block (605) on one side. The front wall of the control table (7) is provided with a guide sliding groove (606) matched with the sliding of the guide sliding block (605) below.

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