Automobile ceiling lamp gear shifting product assembly and connector assembly detection equipment

Abstract

The utility model discloses an automobile dome light gear shifting product assembly and connector assembly detection device, which comprises a bedplate, a dust removal system and a screw feeding assembly, a turntable and a driving assembly for driving the turntable to rotate are integrated in the middle of the bedplate, and four groups of profiling tools are integrated at the top of the turntable. A first station, a second station, a third station and a fourth station which are circularly distributed are integrated on the top of the platen, a detection unit is integrated on the outer side of the first station, a PCB assembling unit is integrated on the outer side of the second station, an assembling and cleaning unit is integrated on the outer side of the third station, and a rear cover assembling unit is integrated on the outer side of the fourth station. According to the gear shifting rod ball head stroke detection device, corresponding structures on the four stations execute corresponding operations, automatic pressing and stroke detection of products are achieved, the action is simple and rapid, and the gear shifting rod ball head stroke detection efficiency and accuracy are effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of automotive industrial equipment technology, and in particular to an assembly and connector testing device for automotive dome light shift products. Background Technology

[0002] The assembly and connector testing of automotive dome light shift products involves functional testing and monitoring, beacon brightness testing and monitoring, reading light illuminance testing and monitoring, and touch and force testing and monitoring to ensure functionality. Only after assembly can manual shifting be achieved.

[0003] Existing automotive dome light shifter assembly and connector testing facilities mainly rely on manual assembly or conventional equipment-assisted operation. The assembly and testing efficiency and accuracy are difficult to guarantee. With labor costs rising, it is imperative for enterprises to achieve automated production, which directly affects their development and future. Therefore, there is an urgent need to develop corresponding automotive dome light shifter assembly and connector testing equipment to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide an assembly and connector testing device for automotive dome light shift products in order to solve the above-mentioned problems.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An assembly and connector testing device for automotive dome light shift products includes a platform, a dust removal system, and a screw feeding assembly. The platform has a turntable and a drive assembly for rotating the turntable integrated in the middle. The top of the turntable has four sets of contouring fixtures integrated. The top of the platform has four circularly distributed workstations: workstation one, workstation two, workstation three, and workstation four. A testing unit is integrated on the outside of workstation one, a PCB board assembly unit is integrated on the outside of workstation two, an assembly and cleaning unit is integrated on the outside of workstation three, and a rear cover assembly unit is integrated on the outside of workstation four.

[0007] Preferably, in the multiple sets of the contouring tooling, each adjacent set is integrated with a partition plate that is fixedly connected to the turntable.

[0008] Preferably, each of the four sets of contouring fixtures includes a photoelectric sensor, a color sensor, and a flipping mechanism.

[0009] Preferably, the detection unit includes a frame fixedly connected to the platform, and a height detection sensor and a connector detection mechanism are integrated on the outside of the frame.

[0010] Preferably, the PCB assembly unit includes a rotary pressing mechanism, a guide rail slider mechanism, and a spring-loaded cam pressing rod.

[0011] Preferably, the assembly and cleaning unit includes a two-axis moving mechanism, an automatic screw-driving structure, a vacuum adsorption mechanism, and a cleaning component.

[0012] Preferably, the back cover assembly unit includes a three-axis moving mechanism, an automatic screw-driving structure II, and a back cover clamping and transferring mechanism.

[0013] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0014] 1. In this application, four sets of contouring fixtures are integrated on the turntable, and four workstations are correspondingly set on the top of the platform. The product is first placed on the contouring fixture at workstation one. A photoelectric sensor detects whether the product is installed on the contouring fixture. After the detection is correct, the clamping cylinder drives the pressure block to clamp the product. The connector detection camera 26 set on the frame detects whether the connector is properly inserted. The electric turntable drives the disc 7 and the contouring fixture 2 to rotate, and the product on the contouring fixture rotates synchronously. When it rotates to workstation two, the rotary pressing mechanism, the guide rail slider mechanism and the spring-type cam pressing rod cooperate to press the product. After PCB board assembly, the turntable continues to rotate to station three. The two-axis moving mechanism, automatic screw-driving structure one, and vacuum adsorption mechanism work together with the cleaning components to complete the installation and cleaning of the product's metal sheet. Then, the turntable drives the contouring fixture to station four. The three-axis moving structure, automatic screw-driving structure two, and rear cover clamping and transfer mechanism work together to assemble the product's rear cover. By performing corresponding operations on the four stations, the automatic clamping and stroke detection of the product are achieved. The action is simple and fast, effectively improving the efficiency and accuracy of shift lever ball head stroke detection. Attached Figure Description

[0015] Figure 1 A schematic diagram of the overall structure according to an embodiment of the present utility model is shown;

[0016] Figure 2 A schematic diagram of a turntable structure according to an embodiment of the present invention is shown;

[0017] Figure 3 A schematic diagram of the frame structure provided according to an embodiment of the present utility model is shown;

[0018] Figure 4 A schematic diagram of the vacuum adsorption mechanism structure provided according to an embodiment of the present invention is shown;

[0019] Figure 5 A schematic diagram of the hook-and-cover clamping and transfer mechanism provided according to an embodiment of the present invention is shown.

[0020] Legend:

[0021] 1. Tabletop; 2. Dust removal system; 3. Screw feeding assembly; 4. Turntable; 5. Station 1; 6. Station 2; 7. Station 3; 8. Station 4; 9. Contouring fixture; 10. Drive assembly; 11. Frame; 12. Height detection sensor; 13. Connector detection mechanism; 14. Two-axis moving mechanism; 15. Automatic screw driving structure 1; 16. Vacuum adsorption mechanism; 17. Three-axis moving mechanism; 18. Automatic screw driving structure 2; 19. Rear cover clamping and transfer mechanism. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 This utility model provides a technical solution:

[0024] An assembly and connector testing device for automotive dome light shift products includes a platform 1, a dust removal system 2, and a screw feeding assembly 3. A turntable 4 and a drive assembly 10 for driving the turntable 4 to rotate are integrated in the middle of the platform 1. Four sets of contouring fixtures 9 are integrated on the top of the turntable 4. Workstations 1-5, 2-6, 3-7, and 4-8 are integrated on the top of the platform 1 in a circular arrangement. A testing unit is integrated on the outside of workstation 1-5. A PCB board assembly unit is integrated on the outside of workstation 2-6. An assembly and cleaning unit is integrated on the outside of workstation 3-7. A rear cover assembly unit is integrated on the outside of workstation 4-8.

[0025] Four sets of contouring fixtures 9 are integrated on the turntable 4, and four workstations are set on the top of the table 1. The product is first placed on the contouring fixture 9 at workstation 1 5. The photoelectric sensor detects whether there is a product installed on the contouring fixture 9. After the detection is correct, the clamping cylinder drives the clamping block to clamp the product. The connector detection camera set on the frame 11 detects whether the connector is properly inserted. The drive component 10 drives the turntable 4 and the contouring fixture 9 to rotate. The product on the contouring fixture 9 rotates synchronously. When it rotates to workstation 2 6, the rotary pressing mechanism, the guide rail slider mechanism and the spring cam pressing rod cooperate to realize the PCB board assembly of the product. Then, turntable 4 continues to rotate to station 3 7. After the two-axis moving mechanism 14, automatic screw-driving structure 15, and vacuum adsorption mechanism 16 work together with the cleaning components to complete the installation and cleaning of the product's iron sheet, turntable 4 drives the contour tooling 9 to station 4 8. The three-axis moving structure, automatic screw-driving structure 2 18, and rear cover clamping and transfer mechanism 19 work together to realize the assembly of the product's rear cover. By performing corresponding operations on the corresponding structures at the four stations, the automatic clamping and stroke detection of the product are realized. The action is simple and fast, effectively improving the efficiency and accuracy of the shift lever ball head stroke detection.

[0026] Specifically, such as Figure 2 and Figure 4 As shown, each pair of adjacent sets of contouring fixtures 9 is equipped with a partition plate that is fixedly connected to the turntable 4, which effectively avoids mutual interference between the four sets of contouring fixtures 9.

[0027] Specifically, such as Figure 2 and Figure 3 As shown, each of the four sets of contouring fixtures 9 includes a photoelectric sensor, a color sensor, and a flipping mechanism. The detection unit includes a frame 11 fixedly connected to the platform 1. A height detection sensor 12 and a connector detection mechanism 13 are integrated on the outside of the frame 11. The PCB assembly unit includes a rotary pressing mechanism, a guide rail slider mechanism, and a spring-loaded cam pressing rod. The assembly and cleaning unit includes a two-axis moving mechanism 14, an automatic screw-driving structure 15, a vacuum adsorption mechanism 16, and a cleaning component. The rotary pressing mechanism cylinder is horizontally mounted on the platform along the axis of the disc. The flipping mechanism cylinder is vertically fixedly connected to a first connecting plate. The slider of the guide rail slider mechanism is fixedly connected to the frame 11, and the guide rail... The guide rail of the slider mechanism is fixedly installed on the gantry frame. The first connecting plate is fixedly connected to the disc panel in parallel. The two-axis and three-axis moving mechanism 17 is vertically equipped with an automatic screw driving mechanism and a vacuum adsorption mechanism 16. The automatic screw driving mechanism is fixedly installed on the two-axis and three-axis moving frame 11. One end of the automatic screw driving mechanism is movably connected through the disc panel and is fixedly connected to a two-stroke cylinder that moves along the Z-axis direction to realize the automatic suction and fastening of screws. The lower end of the dust removal mechanism is fixedly connected to a vertically moving cylinder to realize close-range blowing and suction of debris when fastening product screws. The rear cover assembly unit includes a three-axis moving mechanism 17, an automatic screw driving mechanism 18, and a rear cover clamping and transfer mechanism 19.

[0028] Working principle: Four sets of contouring fixtures 9 are integrated on the turntable 4. Four workstations are set on the top of the table 1. The product is first placed on the contouring fixture 9 at workstation 1 5. The photoelectric sensor detects whether there is a product installed on the contouring fixture 9. After the detection is correct, the clamping cylinder drives the pressure block to clamp the product. The connector detection camera set on the frame 11 detects whether the connector is properly inserted. The drive component 10 drives the turntable 4 and the contouring fixture 9 to rotate. The product on the contouring fixture 9 rotates synchronously. When it rotates to workstation 2 6, the rotary pressing mechanism, the guide rail slider mechanism and the spring-type cam pressing rod cooperate to realize the PCB of the product. After the plate is assembled, the turntable 4 continues to rotate to station three 7. The two-axis moving mechanism 14, the automatic screw-driving structure one 15, and the vacuum adsorption mechanism 16 work together with the cleaning components to complete the installation and cleaning of the product's iron sheet. Then, the turntable 4 drives the contour tooling 9 to station four 8. The three-axis moving structure, the automatic screw-driving structure two 18, and the rear cover clamping and transfer mechanism 19 work together to realize the assembly of the product's rear cover. By performing corresponding operations on the corresponding structures at the four stations, the automatic clamping and stroke detection of the product are realized. The action is simple and fast, effectively improving the efficiency and accuracy of the shift lever ball head stroke detection.

[0029] The above description of the embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An automotive headlamp gear product assembly and connector detection apparatus comprising a table (1), a dust removal system (2) and a screw feeding assembly (3), characterized in that, The middle of the table plate (1) is integrated with a rotating disc (4) and a driving assembly (10) for driving the rotating disc (4) to rotate, the top of the rotating disc (4) is integrated with four groups of profiling tools (9), the top of the table plate (1) is integrated with a work station one (5), a work station two (6), a work station three (7) and a work station four (8) which are circularly distributed, the outer side of the work station one (5) is integrated with a detection unit, the outer side of the work station two (6) is integrated with a PCB board assembling unit, the outer side of the work station three (7) is integrated with an assembling and cleaning unit, and the outer side of the work station four (8) is integrated with a rear cover assembling unit.

2. An automotive headlight shift product assembly and connector detection apparatus as defined in claim 1, wherein, Two adjacent groups of the profiling tools (9) are integrated with a partition plate which is fixedly connected with the rotating disc (4).

3. An automotive headlamp shift kit assembly and connector detection apparatus as defined in claim 2, wherein, The four groups of profiling tools (9) each comprise a photoelectric sensor, a color sensor and a turnover mechanism.

4. An automotive headlamp shift product assembly and connector detection apparatus as defined in claim 3, wherein, The detection unit comprises a rack (11) which is fixedly connected with the table plate (1), the outer side of the rack (11) is integrated with a height detection sensor (12) and a connector detection mechanism (13).

5. An automotive headlamp shift product assembly and connector detection apparatus as defined in claim 4, wherein, The PCB board assembling unit comprises a rotary pressing mechanism, a guide rail sliding block mechanism and a spring type cam pressing rod.

6. An automotive headlamp shift product assembly and connector detection apparatus as defined in claim 5, wherein, The assembling and cleaning unit comprises a two-axis moving mechanism (14), an automatic screw driving structure one (15), a vacuum adsorption mechanism (16) and a cleaning assembly.

7. An automotive headlamp shift product assembly and connector detection apparatus as defined in claim 6, wherein, The rear cover assembling unit comprises a three-axis moving mechanism (17), an automatic screw driving structure two (18) and a rear cover clamping and transferring mechanism (19).

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