Electric screening hopper
By designing an electric screening bucket, the screening rollers are directly driven by a drive motor and planetary gear reducer, and synchronous linkage is achieved by combining a double sprocket bushing and a chain. This solves the problem of high power loss in new energy engineering vehicles and improves the working range and practicality of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2026-03-13
AI Technical Summary
When existing screening buckets are used on new energy engineering vehicles, the electric system needs to be converted into hydraulic power, resulting in high power loss and reduced working range.
It adopts an electric screening bucket design, using three drive motors and planetary gear reducers to directly drive the screening rollers, and combines double sprocket bushings and chains to achieve synchronous linkage, avoiding speed errors, and directly using electric drive.
It reduces power loss, increases operating range, and enhances the practicality and synchronization of the device.
Smart Images

Figure CN223988522U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of roller screening bucket technology, and in particular to an electric screening bucket. Background Technology
[0002] Because existing municipal roller screening buckets need to be mounted on construction machinery, and construction machinery generally has a hydraulic power system, the rollers corresponding to the roller screening buckets are generally driven by hydraulic motors in order to directly utilize the hydraulic power of the construction machinery.
[0003] Due to the rapid development of new energy vehicles, some existing engineering vehicles have also adopted new energy power systems. However, since the existing screening buckets are driven by hydraulic motors, when new energy engineering vehicles use existing screening buckets, the electric system needs to be converted into hydraulic power before the screening buckets can be driven to work. This will greatly increase power loss and reduce working range, leaving room for further improvement. Utility Model Content
[0004] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art by providing an electric screening bucket that solves the above-mentioned problem.
[0005] To achieve the above objectives, an electric screening bucket is provided, comprising a screening bucket body, a connecting frame disposed above the screening bucket body, a feed inlet disposed on one side of the lower part of the screening bucket body, a first screening roller rotatably connected to the upper part of the inner side of the screening bucket body away from the feed inlet, a second screening roller rotatably connected to the middle part of the inner side of the screening bucket body away from the feed inlet, a third screening roller rotatably connected to the lower part of the inner side of the screening bucket body away from the feed inlet, a power chamber disposed at one end of the screening bucket body, and a linkage chamber disposed at the end of the screening bucket body away from the power chamber.
[0006] Planetary gear reducers are fixedly connected to the positions corresponding to the first screening roller, the second screening roller, and the third screening roller inside the power chamber. A drive motor is fixedly connected to the center of the end of each of the three planetary gear reducers away from the linkage chamber. An inner chamber is provided between the inside of the power chamber and the screening bucket body, and the structure of the inner chamber is the same as the internal structure of the linkage chamber.
[0007] Inside the linkage chamber, double sprocket bushings are provided at positions corresponding to the first, second, and third screening rollers. Both ends of the first, second, and third screening rollers pass through the screening hopper body and are fixedly connected to the corresponding double sprocket bushings. The first and second screening rollers are provided with first chains at both ends, and the second and third screening rollers are provided with second chains at both ends.
[0008] According to the electric screening bucket, the output ends of the three drive motors are respectively connected to the first screening roller, the second screening roller and the third screening roller via corresponding planetary gear reducers.
[0009] According to the electric screening bucket, protective partitions are fixedly connected to the outer sides of both the power chamber and the linkage chamber.
[0010] According to the electric screening bucket, two sprockets of the same specification are fixedly sleeved on the outer side of each of the three double sprocket bushings, and the two sprockets of the same specification are respectively set at the inner and outer ends of the double sprocket bushing.
[0011] According to the electric screening bucket, both ends of the first screening roller and the second screening roller are meshed with each other through the outer end sprockets of the double sprocket bushings at both ends of the first chain.
[0012] According to the electric screening bucket, the two ends of the second screening roller and the third screening roller are respectively meshed with each other by the inner end sprocket of the double sprocket bushing.
[0013] The above solution has at least one of the following beneficial effects:
[0014] 1. This utility model is equipped with three drive motors, which, together with corresponding planetary gear reducers, can directly drive the corresponding screening rollers with electricity. When used in new energy engineering vehicles, there is no need for electro-hydraulic power conversion, which reduces power loss, improves working range, and enhances the practicality of the device.
[0015] 2. All three screening rollers of this utility model are equipped with double sprocket bushings. In conjunction with the first chain and the second chain, they can be synchronously linked through the cooperation of the first chain and the second chain with the corresponding double sprocket bushings, so as to avoid speed errors of the three drive motors and enhance the practicality of the device.
[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0018] Figure 1 This is a frontal three-dimensional structural diagram of an electric screening hopper according to the present invention;
[0019] Figure 2 This is a three-dimensional structural diagram of the back of an electric screening hopper according to the present invention;
[0020] Figure 3 This is a schematic diagram of the left side structure of an electric screening hopper according to the present invention;
[0021] Figure 4 This is a schematic diagram of the right side structure of an electric screening hopper according to this utility model.
[0022] Legend:
[0023] 1. Screening bucket body; 2. Connecting frame; 3. Feed inlet; 4. First screening roller; 5. Second screening roller; 6. Third screening roller; 7. Power chamber; 8. Linkage chamber; 9. Protective partition; 10. Planetary gear reducer; 11. Drive motor; 12. Double sprocket bushing; 13. First chain; 14. Second chain. Detailed Implementation
[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0025] Reference Figure 1-4 This utility model provides an electric screening bucket, including a screening bucket body 1, a connecting frame 2 on the top of the screening bucket body 1 for connecting to an engineering vehicle, a feed inlet 3 on the lower side of the screening bucket body 1, a first screening roller 4 rotatably connected to the upper part of the inner side of the screening bucket body 1 away from the feed inlet 3, a second screening roller 5 rotatably connected to the middle part of the inner side of the screening bucket body 1 away from the feed inlet 3, a third screening roller 6 rotatably connected to the lower part of the inner side of the screening bucket body 1 away from the feed inlet 3, a power chamber 7 at one end of the screening bucket body 1, and a linkage chamber 8 at the end of the screening bucket body 1 away from the power chamber 7. Protective partitions 9 are fixedly connected to the outer sides of both the power chamber 7 and the linkage chamber 8 to improve protection and prevent debris from affecting the power system.
[0026] Planetary gear reducers 10 are fixedly connected to the power chamber 7 at positions corresponding to the first screening roller 4, the second screening roller 5, and the third screening roller 6. Drive motors 11 are fixedly connected to the center of the end of each of the three planetary gear reducers 10 away from the linkage chamber 8. The output ends of the three drive motors 11 are respectively connected to the first screening roller 4, the second screening roller 5, and the third screening roller 6 through the corresponding planetary gear reducers 10. The drive motors 11, in conjunction with the corresponding planetary gear reducers 10, can directly drive the corresponding screening rollers by electricity without the need for electro-hydraulic power conversion, thus reducing power loss and improving working endurance.
[0027] Inside the linkage chamber 8, at positions corresponding to the first screening roller 4, the second screening roller 5, and the third screening roller 6, double sprocket bushings 12 are provided. Both ends of the first screening roller 4, the second screening roller 5, and the third screening roller 6 pass through the screening hopper body 1 and are fixedly connected to their respective double sprocket bushings 12. Two identical sprockets are fixedly fitted onto the outer sides of each of the three double sprocket bushings 12, with the two identical sprockets positioned at the inner and outer ends of the double sprocket bushings 12, respectively. First chains 13 are provided at both ends of the first screening roller 4 and the second screening roller 5. The first chains 13 are connected to both ends of the first screening roller 4 and the second screening roller 5 via the outer sprockets of the double sprocket bushings 12. The two ends of the two screening rollers 5 and 6 are meshed with each other. The two ends of the two screening rollers 5 and 6 are provided with the second chain 14. The two ends of the two screening rollers 5 and 6 are meshed with each other through the inner end sprocket of the double sprocket bushing 12. An inner chamber is provided between the inner side of the power chamber 7 and the screening bucket body 1. The structure of the inner chamber is the same as the internal structure of the linkage chamber 8. The three screening rollers are provided with double sprocket bushings 12. With the cooperation of the first chain 13 and the second chain 14, the three rollers can be synchronously linked by the cooperation of the first chain 13 and the second chain 14 with the corresponding double sprocket bushings 12, which can avoid the speed error of the three drive motors 11.
[0028] Working principle: When this utility model is used in new energy engineering vehicles, the three drive motors 11, in conjunction with the corresponding planetary gear reducers 10, can directly drive the corresponding screening rollers with electricity, eliminating the need for electro-hydraulic power conversion, reducing power loss, and improving working range. In addition, each of the three screening rollers is equipped with a double sprocket bushing 12, which, in conjunction with the first chain 13 and the second chain 14, can achieve synchronous linkage of the three roller shafts through the cooperation of the first chain 13 and the second chain 14 with the corresponding double sprocket bushing 12, thus avoiding speed errors of the three drive motors 11.
[0029] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. An electrically powered sifting bucket comprising a sifting bucket body (1), characterised in that: The upper part of the screening hopper body (1) is provided with a connecting frame (2), one side of the lower part of the screening hopper body (1) is provided with a feeding port (3), the upper part of the side of the inside of the screening hopper body (1) away from the feeding port (3) is rotatably connected with a first screening roller (4), the middle part of the side of the inside of the screening hopper body (1) away from the feeding port (3) is rotatably connected with a second screening roller (5), the lower part of the side of the inside of the screening hopper body (1) away from the feeding port (3) is rotatably connected with a third screening roller (6), one end of the screening hopper body (1) is provided with a power bin (7), and the end of the screening hopper body (1) away from the power bin (7) is provided with a linkage bin (8). The inside of the power bin (7) is fixedly connected with planetary gear reducers (10) at positions corresponding to the first screening roller (4), the second screening roller (5) and the third screening roller (6), the centers of the ends of the three planetary gear reducers (10) away from the linkage bin (8) are fixedly connected with driving motors (11), and an inner bin is arranged between the inside of the power bin (7) and the screening hopper body (1), and the structural assembly of the inner bin is the same as the internal structural assembly of the linkage bin (8). The inside of the linkage bin (8) is provided with double sprocket shaft sleeves (12) at positions corresponding to the first screening roller (4), the second screening roller (5) and the third screening roller (6), the two ends of the first screening roller (4), the second screening roller (5) and the third screening roller (6) pass through the screening hopper body (1) and are fixedly connected with the corresponding double sprocket shaft sleeves (12), respectively, the two ends of the first screening roller (4) and the second screening roller (5) are provided with a first chain (13), and the two ends of the second screening roller (5) and the third screening roller (6) are provided with a second chain (14).
2. An electrically powered sifting bucket according to claim 1, characterised in that The output ends of the three driving motors (11) are drivingly connected with the first screening roller (4), the second screening roller (5) and the third screening roller (6) through the corresponding planetary gear reducers (10), respectively.
3. An electrically powered sifting bucket as claimed in claim 1, wherein, The outer sides of the power bin (7) and the linkage bin (8) are fixedly connected with protective partitions (9).
4. An electrically powered sifting bucket as claimed in claim 1, characterized in that The outer sides of the plurality of double sprocket shaft sleeves (12) are respectively fixedly sleeved with two chain wheels of the same specification, and the two chain wheels are arranged at the inner and outer ends of the double sprocket shaft sleeves (12), respectively.
5. An electrically powered sifting hopper according to claim 4, characterized in that The two ends of the first screening roller (4) and the second screening roller (5) are meshed with the two ends of the first chain (13) through the outer end chain wheels of the double sprocket shaft sleeves (12), respectively.
6. An electrically powered sifting hopper according to claim 4, characterized in that The two ends of the second screening roller (5) and the third screening roller (6) are meshed with the corresponding second chains (14) through the inner end chain wheels of the double sprocket shaft sleeves (12), respectively.