Valve production fixing device

By combining the design of the base, limiting structure and clamping structure, the valve can be controlled and stably fixed, which solves the problems of unstable valve fixing and easy deformation in the existing technology, and improves clamping efficiency and drilling accuracy.

CN223989284UActive Publication Date: 2026-03-13HUBEI WOKAI PLUMBING TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing valve manufacturing fixtures have poor stability during fixing, which can easily lead to valve deformation, make it difficult to control the clamping force, and result in low clamping efficiency and poor clamping accuracy.

Method used

The device employs a fixing mechanism that includes a base, a limiting structure, a clamping structure, and a warning light. It uses a hydraulically driven limiting sleeve and a fixing post for clamping, combined with a limiting seat and a positioning plate, to achieve controllable clamping and stable fixation, avoiding over-clamping.

Benefits of technology

It improves the stability and accuracy of valve clamping, increases clamping efficiency, ensures the accuracy and stability of the drilling position, and avoids valve deformation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223989284U_ABST
    Figure CN223989284U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of valve production, and particularly relates to a valve production fixing device which comprises a base. A limiting structure is fixed to the middle of the top side of the base, a clamping structure and a first fixing plate are fixed to the two ends of the top side of the base correspondingly, in order to improve the punching efficiency, a valve body is placed on a bracket, the punching position is arranged upwards, a second fixing column penetrates into one port of the valve body, and the first fixing column penetrates into the other port of the valve body in a matched mode; under the cooperation of the first fixing angle plate and the second fixing angle plate, the valve body is clamped and supported, it can be guaranteed that a center shaft of the valve body is synchronous with the first fixing angle plate and the second fixing column, the valve body can be effectively clamped, reciprocating clamping after clamping is not needed, the clamping efficiency is improved, meanwhile, the clamping stability is guaranteed, excessive clamping is avoided, and the valve body clamping efficiency is improved. And the shape of the valve body can be adjusted, controllable clamping is achieved, it is guaranteed that clamping of the valve body is accurate and stable, and the punching effect is better guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model belongs to the field of valve manufacturing technology, specifically a valve manufacturing fixture. Background Technology

[0002] Valves are control components in fluid transport systems, with functions such as shut-off, regulation, flow guidance, backflow prevention, pressure stabilization, flow diversion, or overflow pressure relief. During valve production, valves need to be fixed in place to facilitate drilling, grinding, or polishing operations.

[0003] In the existing technology, the existing valve production fixing device is generally fixed by a clamp. The valve can be fixed by the operation of the power structure on both sides of the clamp with the cooperation of the clamp plate.

[0004] In current technologies, valve fixing is not stable, and valve deformation is easily caused during clamping. The clamping force is difficult to control, and the clamping efficiency is low. After clamping, the clamping position needs to be compared and calibrated, and the clamping accuracy is poor. Therefore, a valve production fixing device is proposed to address the above problems. Utility Model Content

[0005] To overcome the shortcomings of existing technologies and solve the problems of poor stability during valve fixing, easy valve deformation during clamping, difficulty in controlling clamping force, low clamping efficiency, need for comparison and calibration of clamping position after clamping, and poor clamping accuracy, a valve production fixing device is proposed.

[0006] The technical solution adopted by this utility model to solve its technical problem is: a valve production fixing device according to this utility model includes a base; a limiting structure is fixed in the middle of the top side of the base, and a clamping structure and a first fixing plate are respectively fixed at both ends of the top side of the base;

[0007] A support is fixed to the top side of the base, and the support is located directly below the limiting structure. The clamping structure includes a second fixing plate. A hydraulic cylinder is mounted on one side of the second fixing plate. A limiting sleeve is fixed to the output end of the hydraulic cylinder. A rod is movably inserted into the limiting sleeve. A second fixing post is fixed to one end of the rod. A limiting plate is fitted on the outside of the limiting sleeve. A second spring is fixed between the end face of the second fixing post and the limiting plate. Electrode rings are fixed on the opposite surfaces of the second fixing post and the limiting plate. Second fixing angle plates are arranged in a ring array on the second fixing post.

[0008] Preferably, a first fixing post is fixed to one side of the first fixing plate, and a first fixing angle plate is arranged in a ring array on the first fixing post. Both the first fixing angle plate and the first fixing post are triangular structures, and the first fixing post and the second fixing post are coaxial structures.

[0009] Preferably, the top side of the support is provided with a "V" shaped groove, and the valve body is placed on the support, which can provide basic support for the valve body.

[0010] Preferably, a warning light is installed on the top side of the base, and the two electrode rings, the warning light and the power supply are connected in series. The two electrode rings are connected by contact, which can adjust the pressure state in time by the flashing state of the warning light to avoid excessive clamping and to position the shape of the valve body.

[0011] Preferably, the limiting structure includes a limiting seat, two limiting seats are symmetrically arranged, the bottom sides of the two limiting seats form an inverted "V" shape, the two limiting seats are connected by a connecting rod, and a positioning plate is fixed on the outer side of the limiting seat, which can correct the drilling position of the valve body and ensure the accuracy of the drilling position.

[0012] Preferably, a positioning rod and a guide post are vertically fixed on the top side of the base, wherein a positioning hole and a guide hole are provided in the positioning plate, the top end of the positioning rod passes through the positioning hole, the top end of the guide post passes through the guide hole, the first spring is disposed between the positioning plate and the base, and the first spring is sleeved on the outside of the guide post, and the limiting seat and the support are disposed vertically and correspondingly.

[0013] The beneficial effects of this utility model are:

[0014] This utility model provides a valve manufacturing fixing device. To improve drilling efficiency, the valve body is placed on a support with the drilling position facing upwards. A second fixing post extends into one end of the valve body and, in cooperation with the first fixing post, extends into the other end of the valve body. With the cooperation of the first and second fixing angle plates, the valve body is clamped and supported, ensuring that the central axis of the valve body is synchronized with the first and second fixing angle plates. This enables effective clamping of the valve body, avoiding reciprocating clamping after clamping, thus improving clamping efficiency and ensuring clamping stability while preventing over-clamping. It also allows for controllable clamping by adjusting the shape of the valve body.

[0015] To ensure stable clamping of the valve body, the horizontal position of the valve body is raised during the clamping and fixing process. When the valve body is raised, the drilling position is corrected to the middle position along the bottom slope of the limit seat, ensuring that the drilling position of the valve body after clamping is stuck between the two limit seats, which can further support the valve body, ensure accurate and stable clamping of the valve body, and better ensure the drilling effect. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0017] Figure 1 It is the first three-dimensional view of the whole;

[0018] Figure 2 It is the second stereoscopic view of the whole;

[0019] Figure 3 It is a three-dimensional diagram of the clamping structure;

[0020] Figure 4 It is a three-dimensional diagram of the limiting structure;

[0021] Legend:

[0022] 1. Base; 2. Support; 3. Valve body; 4. Warning light; 5. Limiting structure; 6. Clamping structure; 7. First fixing plate; 8. First fixing angle plate; 9. First fixing post; 51. Limiting seat; 52. Connecting rod; 53. Positioning plate; 54. Positioning rod; 55. Guide post; 56. First spring; 61. Second fixing plate; 62. Hydraulic cylinder; 63. Limiting sleeve; 64. Second spring; 65. Insert rod; 66. Electrode ring; 67. Limiting plate; 68. Second fixing post; 69. Second fixing angle plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0024] Specific implementation examples are given below.

[0025] Please see Figures 1-3 This utility model provides a valve production fixing device, including a base 1; a limiting structure 5 is fixed in the middle of the top side of the base 1, and a clamping structure 6 and a first fixing plate 7 are respectively fixed at both ends of the top side of the base 1.

[0026] A support 2 is fixed to the top side of the base 1. The support 2 is located directly below the limiting structure 5. The clamping structure 6 includes a second fixing plate 61. A hydraulic cylinder 62 is mounted on one side of the second fixing plate 61. A limiting sleeve 63 is fixed to the output end of the hydraulic cylinder 62. A rod 65 is movably inserted into the limiting sleeve 63. A second fixing post 68 is fixed to one end of the rod 65. A limiting plate 67 is fitted on the outside of the limiting sleeve 63. A second spring 64 is fixed between the end face of the second fixing post 68 and the limiting plate 67. Electrode rings 66 are fixed on the opposite surfaces of the second fixing post 68 and the limiting plate 67. Second fixing angle plates 69 are arranged in a ring array on the second fixing post 68.

[0027] A first fixing post 9 is fixed to one side of the first fixing plate 7. First fixing angle plates 8 are arranged in a circular array on the first fixing post 9. Both the first fixing angle plates 8 and the first fixing post 9 are triangular structures. The first fixing post 9 and the second fixing post 68 are coaxial. A "V"-shaped groove is provided on the top side of the support 2. The valve body 3 is placed on the support 2. A warning light 4 is installed on the top side of the base 1. Two electrode rings 66, the warning light 4, and the power supply are connected in series. The two electrode rings 66 are connected by contact. During operation, when manufacturing the valve, it is necessary to fix the valve and then drill holes at the valve stem assembly position. To improve drilling efficiency, the valve body 3 is placed on the support 2. Since the top side of the support 2 has a "V" shape, and the main body of the valve body 3 is generally cylindrical, drilling can be performed after the valve body 3 is placed. With the position facing upward, the hydraulic cylinder 62 pressurizes the valve body 3, pushing the second fixed post 68 deeper into one end of the valve body 3. With the cooperation of the first fixed post 9, it extends into the other end of the valve body 3. The cooperation of the first fixed angle plate 8 and the second fixed angle plate 69 achieves clamping support for the valve body 3, ensuring that the central axis of the valve body 3 is synchronized with the first fixed angle plate 8 and the second fixed post 68. This ensures effective clamping of the valve body 3, preventing reciprocating clamping after clamping, improving clamping efficiency, and ensuring clamping stability. Under continuous pressurization by the hydraulic cylinder 62, the limiting sleeve 63 is pushed forward, compressing the second spring 64. When the two electrode rings 66 contact, the warning light 4 flashes, promptly stopping the pressurization operation of the hydraulic cylinder 62, ensuring stable clamping, and avoiding over-clamping. This allows for controllable clamping of the valve body 3.

[0028] Please see Figure 4The limiting structure 5 includes two limiting seats 51, which are symmetrically arranged. The bottom sides of the two limiting seats 51 form an inverted "V" shape. The two limiting seats 51 are connected by a connecting rod 52. A positioning plate 53 is fixed to the outer side of the limiting seat 51. A positioning rod 54 and a guide post 55 are vertically fixed to the top side of the base 1. The positioning plate 53 has a positioning hole and a guide hole. The top end of the positioning rod 54 passes through the positioning hole, and the top end of the guide post 55 passes through the guide hole. A first spring 56 is disposed between the positioning plate 53 and the base 1, and the first spring 56 is sleeved on the outside of the guide post 55. The seat 51 and the support 2 are arranged vertically and vertically. During operation, in order to ensure the stability of clamping the valve body 3, the valve body 3 is clamped and fixed by the joint operation of the second fixed column 68 and the first fixed column 9, and by the cooperation of the first fixed angle plate 8 and the second fixed angle plate 69. During the clamping and fixing process of the valve body 3, the horizontal position of the valve body 3 will be raised. When the valve body 3 is raised, the drilling position is corrected to the middle position along the bottom slope of the limiting seat 51, so as to ensure that the drilling position of the valve body 3 after clamping is stuck between the two limiting seats 51, which can further support the valve body 3, ensure the accuracy and stability of clamping the valve body 3, and better ensure the drilling effect.

[0029] Working principle: To improve drilling efficiency, the valve body 3 is placed on the support 2. Since the support 2 has a "V" shape on its top side, and the valve body 3 is generally cylindrical, after the valve body 3 is placed, the drilling position is set upwards. Pressure is applied by the hydraulic cylinder 62, which pushes the second fixing post 68 into one end of the valve body 3. With the cooperation of the first fixing post 9, it penetrates into the other end of the valve body 3. With the cooperation of the first fixing angle plate 8 and the second fixing angle plate 69, the valve body 3 is clamped and supported, ensuring the center of the valve body 3. The shaft is synchronized with the first fixed angle plate 8 and the second fixed column 68, which can effectively clamp the valve body 3 without reciprocating after clamping, thus improving clamping efficiency and ensuring clamping stability. Under the continuous pressure of the hydraulic cylinder 62, it can push the limit sleeve 63 forward to compress the second spring 64. When the two electrode rings 66 contact, the warning light 4 is energized and flashes, which can stop the pressure operation of the hydraulic cylinder 62 in time, ensuring clamping stability and avoiding over-clamping. It can position the shape of the valve body 3 and achieve controllable clamping.

[0030] To ensure the stability of clamping the valve body 3, the valve body 3 is clamped and fixed by the joint operation of the second fixing post 68 and the first fixing post 9, and the cooperation of the first fixing angle plate 8 and the second fixing angle plate 69. During the clamping and fixing process of the valve body 3, the horizontal position of the valve body 3 will be raised. When the valve body 3 is raised, the drilling position is corrected to the middle position along the bottom slope of the limiting seat 51, ensuring that the drilling position of the valve body 3 after clamping is stuck between the two limiting seats 51, which can further support the valve body 3, ensure the accuracy and stability of clamping the valve body 3, and better ensure the drilling effect.

[0031] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A valve manufacturing fixture, characterized in that: Including base (1), the top side middle part of base (1) is fixed with limit structure (5), and the top side both ends of base (1) are fixed with clamping structure (6) and first fixed plate (7) respectively; The top side of base (1) is fixed with bracket (2), and bracket (2) is arranged directly below limit structure (5), clamping structure (6) includes second fixed plate (61), one side of second fixed plate (61) is equipped with hydraulic cylinder (62), the output end of hydraulic cylinder (62) is fixed with limit sleeve (63), plug rod (65) is movably inserted into limit sleeve (63), one end of plug rod (65) is fixed with second fixed column (68), limit sleeve (63) is externally sleeved with limit plate (67), second spring (64) is fixedly connected between the end face of second fixed column (68) and limit plate (67), electrode ring (66) is fixed on the opposite surface of second fixed column (68) and limit plate (67), second fixed column (68) is arranged in annular array with second fixed angle plate (69).

2. The valve production fixture of claim 1, wherein: One side of first fixed plate (7) is fixed with first fixed column (9), first fixed column (9) is arranged in annular array with first fixed angle plate (8), first fixed angle plate (8) and first fixed column (9) are both triangular structures, first fixed column (9) and second fixed column (68) are coaxial structures.

3. The valve production fixture of claim 2, wherein: The top side of bracket (2) is provided with "V"-shaped groove, and valve body (3) is placed on bracket (2).

4. The valve production fixture of claim 3, wherein: Warning light (4) is installed on the top side of base (1), two electrode rings (66), warning light (4) and power supply are connected in series, and the connection relationship of two electrode rings (66) is touch connection.

5. The valve production fixture of claim 4, wherein: Limit structure (5) includes limit seat (51), two limit seats (51) are symmetrically arranged, the bottom side of two limit seats (51) forms inverted "V"-shaped structure, two limit seats (51) are connected through connecting rod (52), and the outer side of limit seat (51) is fixed with positioning plate (53).

6. The valve production fixture of claim 5, wherein: Positioning rod (54) and guide column (55) are vertically fixed on the top side of base (1) respectively, wherein positioning hole and guide hole are formed in positioning plate (53), the top end of positioning rod (54) penetrates into positioning hole, the top end of guide column (55) penetrates into guide hole, first spring (56) is arranged between positioning plate (53) and base (1), and first spring (56) is sleeved on the outer side of guide column (55), and limit seat (51) and bracket (2) are correspondingly arranged up and down.