Efficient workbench for complete machine assembly of dry-type submersible motor

Abstract

An efficient workbench for complete machine assembly of a dry-type submersible motor comprises a main machine frame, a workbench panel and movable V-shaped iron, the workbench panel is fixed to the top of the main machine frame, a workbench face rubber plate is laid on the workbench panel, four through grooves are formed in the workbench panel, every two through grooves are coaxial, every two opposite through grooves are parallel to each other, and the movable V-shaped iron is arranged on the workbench face rubber plate. Movable V-shaped iron is fixed to each through groove through a fastening bolt, a V-shaped iron working face rubber plate is arranged on the upper supporting side face of the movable V-shaped iron, and upper tool boxes are arranged on the upper portions of the two sides of the main machine frame. The dry-type submersible motor complete machine assembling workbench is reasonable in structure and convenient to use, the working efficiency of dry-type submersible motor complete machine assembling can be improved when the workbench is used for dry-type submersible motor complete machine assembling, the working environment is improved, the tool box upper door and the tool box lower door can be placed at the horizontal position to serve as trays, and the working efficiency is improved. And tools and motor assembly auxiliary materials required for motor assembly are placed on the tray and are convenient to take and use, so that the auxiliary time is shortened, and the working efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of submersible pump technology, and in particular to a high-efficiency workbench for assembling a dry submersible motor. Background Technology

[0002] Axial flow submersible pumps are suitable for low-head pumping stations. They have good hydraulic performance, smooth flow channels, high efficiency, compact structure, and low engineering investment.

[0003] A submersible axial flow pump connects a dry-type submersible motor to the pump body, with the impeller mounted on the motor shaft. The dry-type submersible motor is a three-phase AC asynchronous motor. Current drawn from a three-phase power supply generates a rotating magnetic field in the stator windings of the dry-type submersible motor. This rotating magnetic field cuts the squirrel cage bars of the rotor, inducing current in the bars and generating electromagnetic torque. This electromagnetic torque drives the rotor and the impeller mounted on the rotor shaft to rotate, thus achieving the conversion of electromagnetic power into water power. The quality of the dry-type submersible motor assembly directly affects the performance of the axial flow pump; therefore, it is essential to assemble the entire dry-type submersible motor using a high-efficiency workbench. Summary of the Invention

[0004] The present invention aims to provide a high-efficiency workbench for assembling a dry submersible motor.

[0005] To achieve the above objectives, this utility model adopts the following technical solution:

[0006] A high-efficiency workbench for assembling a dry submersible motor includes a main frame, a workbench panel, and a movable V-shaped iron. The workbench panel is fixed to the top of the main frame, and a rubber plate is laid on the workbench panel. Four through slots are opened on the workbench panel, with every two through slots being coaxial and opposite through slots being parallel to each other. The movable V-shaped iron is fixed to each through slot by fastening bolts. A rubber plate for the working surface of the V-shaped iron is provided on the upper support side of the movable V-shaped iron. Upper toolboxes are provided on the upper part of both sides of the main frame, and the upper door of the upper toolbox is hinged to the outer end face of the upper toolbox. Lower toolboxes are provided on the lower part of both sides of the main frame, and the lower door of the lower toolbox is hinged to the outer end face of the lower toolbox.

[0007] The upper door of the toolbox is hinged to the upper toolbox via hinge I, and the lower door of the toolbox is hinged to the lower toolbox via hinge II.

[0008] The toolbox upper and lower doors are recessed, with a perimeter height of 20mm.

[0009] The movable V-shaped iron has a bottom plate hole on its lower support side. Fastening bolts pass through the bottom plate hole and through groove to connect the movable V-shaped iron, and the fastening bolts are fastened by Φ12 flat washers and M12 hexagonal nuts.

[0010] The movable V-shaped iron has a support column connecting its upper and lower support sides.

[0011] The maximum opening angle of the upper and lower doors of the toolbox is 90°, until it reaches a horizontal position.

[0012] The beneficial effects of this utility model are: the utility model has a reasonable structure and is easy to use. Using this workbench for the assembly of dry submersible motors can improve the work efficiency of dry submersible motor assembly, ensure high operational safety, improve the working environment, and the upper and lower doors of the toolbox can be placed in a horizontal position as a tray. The tools and auxiliary materials required for motor assembly can be placed on the tray for easy access, shorten auxiliary time, and improve work efficiency. Attached Figure Description

[0013] Figure 1 This is the front view of the present invention;

[0014] Figure 2 This is the left view of the present invention;

[0015] Figure 3 This is a top view of the present invention;

[0016] In the diagram: 1-Workbench panel; 2-Modible V-block; 3-Fasting bolt; 4-Flat washer; 5-Hex nut; 6-Rubber plate on the working surface of the V-block; 7-Rubber plate on the workbench surface; 8-Main frame; 9-Upper toolbox door; 10-Lower toolbox door; 11-Hinge I; 12-Hinge II; 13-Through groove; 14-Bottom plate hole;

[0017] The following will describe in detail the embodiments of this utility model with reference to the accompanying drawings. Detailed Implementation

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0019] A high-efficiency workbench for assembling a dry submersible motor includes a main frame 8, a workbench panel 1, and a movable V-shaped iron 2. The workbench panel 1 is fixed to the top of the main frame 8. A workbench surface rubber plate 7 is laid on the workbench panel 1. Four through slots 13 are opened on the workbench panel 1. Every two through slots 13 are coaxial, and opposite through slots 13 are parallel to each other. The movable V-shaped iron 2 is fixed at each through slot 13 by fastening bolts 3. A V-shaped iron working surface rubber plate 6 is provided on the upper support side of the movable V-shaped iron 2. Upper toolboxes are provided on the upper part of both sides of the main frame 8. The outer end face of the upper toolbox is hinged to the upper toolbox door 9. Lower toolboxes are provided on the lower part of both sides of the main frame 8. The outer end face of the lower toolbox is hinged to the lower toolbox door 10.

[0020] The upper door 9 of the toolbox is hinged to the upper toolbox via hinge I11, and the lower door 10 of the toolbox is hinged to the lower toolbox via hinge II12. The included angle between the two sides of hinge I11 and hinge II12 is between 0° and 90°.

[0021] The toolbox upper door 9 and toolbox lower door 10 are in the shape of a groove, and the height of the groove is 20mm.

[0022] The movable V-shaped iron 2 has a bottom plate hole 14 on its lower support side. The fastening bolt 3 passes through the bottom plate hole 14 and the through groove 13 to connect the movable V-shaped iron 2, and is fastened by the Φ12 flat washer 4 and the M12 hexagonal nut 5.

[0023] The movable V-shaped iron 2 has a support column connecting its upper and lower support sides.

[0024] The maximum opening angle of the toolbox upper door 9 and the toolbox lower door 10 is 90°, until they reach a horizontal position.

[0025] In operation, the stator of the dry-type submersible motor is horizontally placed on the movable V-shaped irons 2 mounted on the workbench panel 1. The spacing between the movable V-shaped irons 2 is adjusted according to the outer diameter of the dry-type submersible motor, allowing stators of different diameters to be placed within the movable V-shaped irons 2. Four movable V-shaped irons 2 are secured with fastening bolts 3, which pass through slots 13 from the bottom of the workbench panel 1 and through holes 14 in the bottom plate of the movable V-shaped irons 2. The bolts 3 are tightened using Φ12 flat washers 4 and M12 hexagonal nuts 5. The bottom of the stator's outer diameter is always kept 10mm away from the workbench panel 1, ensuring the dry-type submersible motor stator remains stable within the movable V-shaped irons 2. The stator diameter of the dry-type submersible motor ranges from Φ300mm to Φ1200mm. The toolboxes on both sides of the workbench are opened and positioned horizontally as trays. Tools and accessories needed for motor assembly are placed on these trays for easy access. Each component is then assembled with the dry-type submersible motor stator in sequence, completing the overall assembly of the dry-type submersible motor, shortening auxiliary time and improving work efficiency. A rubber plate 7 is attached to the working surface of the movable V-shaped iron 2. Its functions are twofold: first, to ensure the dry-type submersible motor stator is placed on the movable V-shaped iron 2, preventing it from bumping; and second, to increase friction to ensure the dry-type submersible motor stator does not rotate when tightening the bolts 3.

[0026] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] The present invention has been described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any improvements made using the inventive concept and technical solution of the present invention, or direct application to other situations without modification, are all within the protection scope of the present invention.

Claims

1. A high-efficiency workbench for assembling a dry-type submersible motor, characterized in that, The utility model provides a movable V-shaped iron (2) is arranged on the workbench face plate (1), the movable V-shaped iron (2) is provided with V-shaped iron work surface rubber plate (6) on the upper support side, the upper tool box is arranged on the both sides of the upper part of main frame (8), the outer end surface of upper tool box is hinged tool box upper door (9), the lower tool box is arranged on the lower part of main frame (8) both sides, the outer end surface of lower tool box is hinged tool box lower door (10).

2. The high-efficiency workbench for assembling a dry-type submersible motor according to claim 1, characterized in that, The tool box upper door (9) is hinged on the upper tool box through the hinge I (11), the tool box lower door (10) is hinged on the lower tool box through the hinge II (12), the included angle between the two side faces of the hinge I (11) and the hinge II (12) is between 0° and 90°.

3. The high-efficiency workbench for assembling a dry-type submersible motor according to claim 2, characterized in that, The tool box upper door (9) and the tool box lower door (10) are recessed, and the height of the surrounding edge of the recess is 20 mm.

4. The high-efficiency workbench for assembling a dry-type submersible motor according to claim 3, characterized in that, The lower support side of the movable V-shaped iron (2) is provided with a bottom plate hole (14), the fastening bolt (3) is connected through the bottom plate hole (14) and the through groove (13) and is fastened through the Φ12 flat washer (4) and the M12 hexagonal nut (5).

5. The high-efficiency workbench for assembling a dry-type submersible motor according to claim 4, characterized in that, The upper and lower support sides of the movable V-shaped iron (2) are connected with support columns.

6. A high-efficiency workbench for assembling a dry-type submersible motor, according to claim 5, characterized in that, The maximum opening angle of the tool box upper door (9) and the tool box lower door (10) is 90°, up to the horizontal position.

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