Positioning and punching device for sofa processing

By designing a positioning and drilling device that includes a motor, threaded rod, hydraulic press, and sliding seat, the problem of changes in hole position and shape caused by the softness of the sponge was solved, enabling adaptive drilling for sofas of different sizes and improving drilling accuracy and efficiency.

CN223989590UActive Publication Date: 2026-03-13HUZHOU JUSHANG FURNITURE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2026-03-13

AI Technical Summary

Technical Problem

Existing punching devices are prone to altering the hole position and shape when punching soft materials such as sponges due to the sponge's softness, and they cannot adapt to sofas of different sizes or smaller sizes.

Method used

A positioning and punching device was designed, comprising a base plate, a moving unit, a placement unit, and a punching unit. Utilizing components such as a motor, a threaded rod, a hydraulic press, and a sliding seat, it achieves precise positioning and punching of the sponge. The hydraulic press drives the pressure plate to rise and fall to increase the contact area of ​​the sponge, the sliding seat moves to adapt to sofas of different sizes, the electric telescopic rod pushes out excess material, and the collection tray collects waste.

Benefits of technology

It achieves stability in the position and shape of the sponge holes during the drilling process, can adapt to sofas of different sizes, and improves the accuracy and efficiency of drilling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning and punching device for sofa processing, which relates to the technical field of sofa processing and comprises a bottom plate, a moving unit, a placing unit and a punching unit. A moving unit is mounted at the upper end of the bottom plate; the moving unit comprises first sliding grooves, first threaded rods, a first motor and a mounting frame, the two first sliding grooves are formed in the left end and the right end of the upper end of the bottom plate, the first threaded rods are rotationally connected into the first sliding grooves in the left side, the first motor is fixedly connected to the rear side of the upper end of the bottom plate, and an input shaft of the first motor is fixedly connected with the first threaded rods. The left side and the right side of the lower end of the mounting frame are slidably connected with the first sliding grooves, and the lower end of the mounting frame is in threaded connection with the first threaded rod. According to the positioning and punching device for sofa processing, when soft substances such as sponge are punched, the punching position and shape cannot be changed due to softness of the sponge, and sofas of different sizes and small sizes can be placed.
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Description

Technical Field

[0001] This utility model relates to the field of sofa processing technology, specifically a positioning and drilling device for sofa processing. Background Technology

[0002] Sofas can be classified by function into functional sofas, fixed-back sofas, infinitely adjustable sofas, pneumatic sofas, electric sofas, and sofas with TVs, etc. Sofas have become an essential piece of furniture for many families. In the manufacturing process of sofas, people will punch several pairs of holes in the sponge cushions of the sofa before putting on the sofa leather to increase the breathability of the sofa.

[0003] In existing drilling devices, the softness of the sponge can cause deformation during the drilling process, leading to drilling failure or misalignment. Existing technologies can only accommodate sofas of fixed sizes, making it unsuitable for smaller sofas and limiting the widespread application of the device. Therefore, we propose a positioning drilling device for sofa processing. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the existing defects and provide a positioning and drilling device for sofa processing. When drilling holes in soft materials such as sponge, the position and shape of the holes will not change due to the softness of the sponge. It can be used for sofas of different sizes and smaller sizes, and can effectively solve the problems in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a positioning and drilling device for sofa processing, comprising a base plate, a moving unit, a placing unit, and a drilling unit;

[0006] Base plate: A moving unit is installed at the top;

[0007] The moving unit includes a sliding groove, a threaded rod, a motor, and a mounting bracket. The upper left and right ends of the base plate have two sliding grooves. The threaded rod is rotatably connected in the left sliding groove. The upper rear side of the base plate is fixedly connected to the motor. The input shaft of the motor is fixedly connected to the threaded rod. The lower left and right sides of the mounting bracket are slidably connected to the sliding grooves. The lower end of the mounting bracket is threadedly connected to the threaded rod.

[0008] Placement unit: mounted on the base plate;

[0009] Drilling unit: Installed on the moving unit.

[0010] The motor drives the threaded rod to rotate, causing the mounting bracket to slide along the inside of the sliding groove, thereby driving the drilling device to move in a position.

[0011] Furthermore, the placement unit includes a second sliding groove, limiting posts, a bidirectional threaded rod, a second motor, and a sliding seat. The second sliding groove is located at the center of the upper end of the base plate. A bidirectional threaded rod is rotatably connected to the center of the inner side of the second sliding groove. Two limiting posts are fixedly connected to the left and right sides of the inner side of the second sliding groove. Two sliding seats are slidably connected to the front and rear sides of the inner side of the second sliding groove. The sliding seats are slidably connected to the limiting posts and threadedly connected to the bidirectional threaded rod. A second motor is fixedly connected to the center of the rear end of the base plate, and the output shaft of the second motor is fixedly connected to the bidirectional threaded rod. The second motor drives the bidirectional threaded rod to rotate, and the limiting posts and the second sliding groove limit the movement of the sliding seats. The movement of the sliding seats allows for the placement of sofas of different sizes, facilitating the drilling of holes in sofas of different sizes.

[0012] Furthermore, the placement unit also includes a hydraulic press and a placement plate. Two hydraulic presses are fixedly connected to the upper left and right sides of the sliding seat, and the placement plate is fixedly connected to the upper end of the hydraulic press. The hydraulic press drives the placement plate to rise and fall, and the sofa is placed on the placement plate. The rising and falling of the placement plate brings the sofa closer to the drilling device, thus facilitating the positioning and drilling of the sofa.

[0013] Furthermore, the drilling unit includes a sliding plate, a second hydraulic press, an electric telescopic rod, a pusher, a third motor, and a second threaded rod. The upper end of the mounting frame is slidably connected to the sliding plate, and the middle of the upper end of the mounting frame is rotatably connected to the second threaded rod. The right side of the upper end of the mounting frame is fixedly connected to the third motor, and the output shaft of the third motor is fixedly connected to the second threaded rod. The second threaded rod is threadedly connected to the sliding plate. The lower end of the sliding plate is fixedly connected to the second hydraulic press, and the lower end of the second hydraulic press is fixedly connected to the drilling cutter. The inner side of the upper end of the drilling cutter is fixedly connected to the electric telescopic rod, and the lower end of the electric telescopic rod passes through the inner side of the drilling cutter and is fixedly connected to the pusher. The pusher is slidably connected to the drilling cutter. Motor 3 drives threaded rod 2 to rotate, and the rotation of threaded rod 2 causes the sliding plate to slide on the upper end of the mounting frame, thereby achieving the positioning of the horizontal drilling position. The hydraulic press 2 lifts and lowers to drill holes at the required positions. The drilling knife drills holes in the sofa's sponge and wood panels. The electric telescopic rod and pusher inside the drilling knife push out the excess material generated by drilling, thus facilitating faster and easier drilling of the sofa.

[0014] Furthermore, the punching unit also includes a hydraulic press and a pressure plate. Two hydraulic presses are fixedly connected to the lower left and right sides of the inner side of the mounting frame, and a pressure plate is fixedly connected to the upper end of each hydraulic press. The hydraulic press drives the pressure plate to rise and fall, thus providing a larger contact area for the sponge when punching softer materials. This facilitates the punching device in punching sponges and soft materials, ensuring that the position and shape of the punches are not altered due to the softness of the sponge.

[0015] Furthermore, it also includes a collection tray, which is snapped into the lower center of the inner side of the mounting bracket. The collection tray is used to collect and process excess material from drilling.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: The positioning and drilling device for sofa processing has the following advantages:

[0017] 1. The positioning and drilling device used in the processing of this sofa uses a hydraulic press to drive the pressure plate to rise and fall, so that when drilling softer sponges, the sponge has a larger contact area. This makes it easier for the drilling device to drill holes in sponges and soft materials, so that the position and shape of the holes will not change due to the softness of the sponge.

[0018] 2. The positioning and drilling device used for processing this sofa can place sofas of different sizes by moving the sliding seat, which makes it easier to drill holes in sofas of different sizes. At the same time, by raising and lowering the placement plate, the sofa can be brought closer to the drilling device, which facilitates the positioning and drilling of the sofa. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the left side structure of this utility model;

[0021] Figure 3 This utility model Figure 2 A magnified schematic diagram of the structure at point A in the middle.

[0022] In the diagram: 1. Base plate, 2. Collection tray, 3. Moving unit, 31. Sliding groove one, 32. Threaded rod one, 33. Motor one, 34. Mounting bracket, 4. Placement unit, 41. Sliding groove two, 42. Limiting post, 43. Bidirectional threaded rod, 44. Motor two, 45. Sliding seat, 46. Hydraulic press one, 47. Placement plate, 5. Drilling unit, 51. Sliding plate, 52. Hydraulic press two, 53. Drilling knife, 54. Electric telescopic rod, 55. Push plate, 56. Hydraulic press three, 57. Pressure plate, 58. Motor three, 59. Threaded rod two. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-3 This embodiment provides a technical solution: a positioning and drilling device for sofa processing, including a base plate 1, a moving unit 3, a placing unit 4 and a drilling unit 5;

[0025] Base plate 1: The upper end is equipped with a moving unit 3;

[0026] The moving unit 3 includes a sliding groove 31, a threaded rod 32, a motor 33, and a mounting bracket 34. The upper left and right ends of the base plate 1 have two sliding grooves 31. The threaded rod 32 is rotatably connected to the left sliding groove 31. The motor 33 is fixedly connected to the rear upper end of the base plate 1. The input shaft of the motor 33 is fixedly connected to the threaded rod 32. The lower left and right sides of the mounting bracket 34 are slidably connected to the sliding grooves 31, and the lower end of the mounting bracket 34 is threadedly connected to the threaded rod 32. The motor 33 drives the threaded rod 32 to rotate, causing the mounting bracket 34 to slide along the inside of the sliding grooves 31, thereby driving the drilling device to move in a positioning position.

[0027] Placement Unit 4: Installed on base plate 1; Placement Unit 4 includes a second sliding groove 41, limiting posts 42, a bidirectional threaded rod 43, a second motor 44, and a sliding seat 45. The second sliding groove 41 is located in the middle of the upper end of base plate 1. The bidirectional threaded rod 43 is rotatably connected to the middle of the inner side of the second sliding groove 41. Two limiting posts 42 are fixedly connected to the left and right sides of the inner side of the second sliding groove 41. Two sliding seats 45 are slidably connected to the front and rear sides of the inner side of the second sliding groove 41. The sliding seats 45 are slidably connected to the limiting posts 42 and threadedly connected to the bidirectional threaded rod 43. The second motor 44 is fixedly connected to the middle of the rear end of base plate 1. The output shaft of the second motor 44 is fixedly connected to the bidirectional threaded rod 43. The second motor 44 drives the bidirectional threaded rod 43 to rotate. The movement of the sliding seat 45 is limited by the limiting posts 42 and the second sliding groove 41. The movement of the sliding seat 45 allows for the placement of sofas of different sizes, facilitating the placement of sofas of different sizes and making it easier to drill holes in the sofas.

[0028] The placement unit 4 also includes a hydraulic press 46 and a placement plate 47. Two hydraulic presses 46 are fixedly connected to the upper left and right sides of the sliding seat 45, and the placement plate 47 is fixedly connected to the upper end of the hydraulic presses 46. The hydraulic presses 46 drive the placement plate 47 to rise and fall, and the sofa is placed on the placement plate 47. The rising and falling of the placement plate 47 can bring the sofa closer to the drilling device, thereby facilitating the positioning and drilling of the sofa.

[0029] Drilling Unit 5: Installed on the moving unit 3, the drilling unit 5 includes a sliding plate 51, a hydraulic press 52, an electric telescopic rod 54, a pusher 55, a motor 58, and a threaded rod 59. The upper end of the mounting frame 34 is slidably connected to the sliding plate 51, and the upper middle part of the mounting frame 34 is rotatably connected to the threaded rod 59. The upper right side of the mounting frame 34 is fixedly connected to the motor 58, and the output shaft of the motor 58 is fixedly connected to the threaded rod 59. The threaded rod 59 is threadedly connected to the sliding plate 51. The lower end of the sliding plate 51 is fixedly connected to the hydraulic press 52, and the lower end of the hydraulic press 52 is fixedly connected to the drilling knife 53. The upper inner side of the drilling knife 53 is fixedly connected to the electric telescopic rod 54, and the lower end of the electric telescopic rod 54 passes through the inner side of the drilling knife 53 and is fixedly connected to the pusher 55. The pusher 55 is slidably connected to the drilling knife 53. Motor 3 58 drives threaded rod 2 59 to rotate. The rotation of threaded rod 2 59 causes sliding plate 51 to slide on the upper end of mounting bracket 34, thereby positioning the horizontal drilling position. The hydraulic press 2 52 lifts and lowers to drill holes at the required positions. The drilling knife 53 drills holes in the sofa's sponge and wood panels. The electric telescopic rod 54 and push plate 55 inside the drilling knife 53 push out the excess material generated by drilling, thus facilitating faster drilling of the sofa.

[0030] The punching unit 5 also includes a hydraulic press 56 and a pressure plate 57. Two hydraulic presses 56 are fixedly connected to the lower left and right sides of the inner side of the mounting bracket 34, and the pressure plate 57 is fixedly connected to the upper end of the hydraulic press 56. The hydraulic press 56 drives the pressure plate 57 to rise and fall, thereby allowing the sponge to have a larger contact area when punching softer sponges. This makes it easier for the punching device to punch sponges and soft materials, ensuring that the position and shape of the punches are not changed due to the softness of the sponge.

[0031] It also includes a collection tray 2, which is snapped into the lower center of the inner side of the mounting bracket 34. The collection tray 2 is used to collect and process excess material from drilling.

[0032] The working principle of the positioning and drilling device for sofa processing provided by this utility model is as follows: Motor 33 drives the threaded rod 32 to rotate, causing the mounting bracket 34 to slide along the sliding groove 31, thereby moving the drilling device in a positioning position. Motor 44 drives the bidirectional threaded rod 43 to rotate, and the movement of the sliding seat 45 is limited by the limiting post 42 and the sliding groove 41. The movement of the sliding seat 45 allows for the placement of sofas of different sizes, facilitating the drilling of these sofas. Hydraulic press 46 drives the placement plate 47 to rise and fall, allowing the sofa to be placed on the plate. The rising and falling of the placement plate 47 brings the sofa closer to the drilling device, facilitating the positioning and drilling of the sofa. Motor 3 (58) drives threaded rod 2 (59) to rotate. The rotation of threaded rod 2 (59) causes sliding plate 51 to slide on the upper end of mounting bracket 34, thus positioning the horizontal drilling position. Hydraulic press 2 (52) raises and lowers the desired drilling position. Drilling blade 53 drills holes in the sofa's foam and wood panels. The electric telescopic rod 54 and pusher 55 inside the drilling blade 53 push out excess material generated during drilling, facilitating faster and more efficient drilling of the sofa. Hydraulic press 3 (56) drives pressure plate 57 to rise and fall, allowing for a larger contact area when drilling softer foam. This facilitates drilling of soft materials like foam, ensuring that the drilling position and shape are not altered by the softness of the foam. Excess material from drilling is collected and processed by collection tray 2.

[0033] It is worth noting that the input terminals of motor 33, motor 44 and motor 58 disclosed in the above embodiments are electrically connected to the output terminal of an external power supply through an external PLC controller. Motor 33, motor 44 and motor 58 are all servo motors. The external PLC controller controls the operation of motor 33, motor 44 and motor 58 using methods commonly used in the prior art.

[0034] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A positioning and punching device for sofa processing, characterized in that: Including the base plate (1), the mobile unit (3), the placement unit (4) and the punching unit (5); The base plate (1) is provided with the mobile unit (3) on the upper end. The mobile unit (3) comprises a sliding groove (31), a threaded rod (32), a motor (33) and a mounting bracket (34). The base plate (1) is provided with two sliding grooves (31) on the upper end of the left and right ends. The left sliding groove (31) is rotatably connected with a threaded rod (32). The upper end of the base plate (1) is fixedly connected with a motor (33) on the rear side. The input shaft of the motor (33) is fixedly connected with the threaded rod (32). The lower end of the mounting bracket (34) is slidably connected with the sliding groove (31) on the left and right sides. The lower end of the mounting bracket (34) is threadedly connected with the threaded rod (32). The placement unit (4) is installed on the base plate (1). The punching unit (5) is installed on the mobile unit (3).

2. The positioning and punching device for sofa processing according to claim 1, characterized in that: The placement unit (4) comprises a sliding groove (41), a limiting column (42), a bidirectional threaded rod (43), a motor (44) and a sliding seat (45). The upper end of the base plate (1) is provided with a sliding groove (41) in the middle. The inner side of the sliding groove (41) is rotatably connected with a bidirectional threaded rod (43). The inner side of the sliding groove (41) is fixedly connected with two limiting columns (42) on the left and right sides. The inner side of the sliding groove (41) is slidably connected with two sliding seats (45) on the front and back sides. The sliding seat (45) is slidably connected with the limiting column (42). The sliding seat (45) is threadedly connected with the bidirectional threaded rod (43). The rear end of the base plate (1) is fixedly connected with a motor (44) in the middle. The output shaft of the motor (44) is fixedly connected with the bidirectional threaded rod (43).

3. The positioning and punching device for sofa processing according to claim 2, characterized in that: The placement unit (4) further comprises a hydraulic machine (46) and a placement plate (47). The upper end of the sliding seat (45) is fixedly connected with two hydraulic machines (46) on the left and right sides. The upper end of the hydraulic machine (46) is fixedly connected with a placement plate (47).

4. The positioning and punching device for sofa processing according to claim 1, characterized in that: The punching unit (5) comprises a sliding plate (51), a hydraulic machine (52), an electric telescopic rod (54), a push piece (55), a motor (58) and a threaded rod (59). The upper end of the mounting bracket (34) is slidably connected with a sliding plate (51). The upper end of the mounting bracket (34) is rotatably connected with a threaded rod (59) in the middle. The upper end of the mounting bracket (34) is fixedly connected with a motor (58) on the right side. The output shaft of the motor (58) is fixedly connected with the threaded rod (59). The threaded rod (59) is threadedly connected with the sliding plate (51). The lower end of the sliding plate (51) is fixedly connected with a hydraulic machine (52). The lower end of the hydraulic machine (52) is fixedly connected with a punching knife (53). The upper end of the punching knife (53) is fixedly connected with an electric telescopic rod (54) on the inner side. The lower end of the electric telescopic rod (54) is fixedly connected with a push piece (55) through the inner side of the punching knife (53). The push piece (55) is slidably connected with the punching knife (53).

5. The positioning and punching device for sofa processing according to claim 1, characterized in that: The punching unit (5) further comprises hydraulic machine three (56) and pressure plate (57), the inside lower end of the mounting frame (34) is fixedly connected with two hydraulic machine threes (56) on both sides, and the upper end of the hydraulic machine three (56) is fixedly connected with the pressure plate (57).

6. The positioning and punching device for sofa processing according to claim 1, characterized in that: Further comprising a collection disc (2), the inside lower end of the mounting frame (34) is clamped with the collection disc (2) in the middle.