Feed additive emulsifying device based on ultrasonic technology

Abstract

The utility model discloses a feed additive emulsifying device based on an ultrasonic technology, and relates to the technical field of feed processing equipment. The device comprises a mixing tank, an ultrasonic emulsifier is arranged at the top of the mixing tank, and an emulsifying and dispersing head is mounted at the bottom of the ultrasonic emulsifier; a cooling assembly is arranged on one side of the mixing tank and comprises a water storage shell movably connected to the bottom of the mixing tank and a cooling pipe communicated to the top of the water storage shell. Through the synergistic effect of the ultrasonic emulsifier and the emulsifying dispersion head, hydrophobic substances such as grease in feed can be efficiently dispersed into tiny liquid drops, the tiny liquid drops are uniformly and stably stored in a water-based system, through the design of the cooling assembly, the temperature of the emulsifier can be monitored and adjusted in real time, and the stability of the emulsifier is improved. The emulsifying process is ensured to be carried out at the optimal temperature, so that the utilization rate of the emulsifying agent is improved, the temperature in the emulsifying process is effectively controlled, and the influence of temperature rise on the emulsifying effect is reduced.

Description

Technical Field

[0001] This utility model belongs to the technical field of feed processing equipment, and in particular relates to a feed additive emulsification device based on ultrasonic technology. Background Technology

[0002] Feed additive emulsification refers to the process of dispersing hydrophobic substances such as oils in feed into tiny droplets, which exist uniformly and stably in an aqueous system. Emulsifiers are the key components in feed additive emulsification. In feed, many nutrients such as oils are not easily absorbed directly by animals. Through emulsification, oils can exist in the form of tiny particles, increasing the contact area between oils and digestive enzymes, thereby improving the digestibility and utilization rate of oils by animals. Common feed additive emulsifiers include natural substances such as lecithin, as well as some artificially synthesized emulsifiers. Good emulsification can improve feed quality and promote animal growth and health.

[0003] Current feed additive emulsification processes utilize ultrasonic equipment. However, this process generates heat, causing a rise in temperature within the emulsifier mixing chamber. This increased temperature negatively impacts emulsification efficiency and material properties, leading to raw material waste. To address these issues, we provide an ultrasonic-based feed additive emulsification device. Utility Model Content

[0004] The purpose of this invention is to provide a feed additive emulsification device based on ultrasonic technology. By combining the cooling component and the mixing component, it solves the problem in the prior art that the temperature of the emulsifier rises when using ultrasonic equipment for emulsification, thus affecting the emulsification effect.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0006] This utility model relates to a feed additive emulsification device based on ultrasonic technology, comprising a mixing tank, an ultrasonic emulsifier mounted on the top of the mixing tank, and an emulsification dispersion head mounted on the bottom of the ultrasonic emulsifier; a cooling assembly is provided on one side of the mixing tank, the cooling assembly comprising a water storage shell movably connected to the bottom of the mixing tank, a cooling pipe connected to the top of the water storage shell, a pressurized water pump connected to the bottom of the water storage shell, a water tank connected to one side of the pressurized water pump, and a refrigeration unit mounted on one side of the water tank; a mixing assembly is provided on one side of the mixing tank, the mixing assembly comprising mixing blades mounted on the surface of the cooling pipe, a first gear mounted on the surface of the water storage shell, and a second gear meshing with one side of the first gear.

[0007] The present invention is further configured such that the cooling assembly includes a connecting shell sleeved on the surface of the emulsifying and dispersing head, a support shell movably connected to the surface of the connecting shell, a water supply pipe connected to one side of the support shell, and a temperature sensor installed inside the mixing tank.

[0008] The present invention is further configured such that the other end of the water supply pipe is connected to the water tank, and the other end of the cooling pipe is connected to the connecting shell.

[0009] The present invention is further configured such that an adjustment component is provided on the top of the connecting shell, the adjustment component including a protrusion installed on the top of the connecting shell, a disc fixedly connected to the bottom of the ultrasonic emulsifier, and a pulley installed on the bottom of the disc.

[0010] The present invention is further configured such that a bracket is installed on the top of the water supply pipe, a cylinder is fixedly connected to one side of the bracket, a telescopic rod is provided through the bottom of the cylinder, the bottom of the telescopic rod is fixedly connected to the ultrasonic emulsifier, and a spring is sleeved on the surface of the telescopic rod.

[0011] The present invention is further configured such that a base is fixedly connected to the bottom of the mixing tank, a drive motor is installed on the top of the base, and the output end of the drive motor is fixedly connected to the second gear.

[0012] The present invention is further configured such that a drain pipe is connected to one side of the mixing tank, and a valve is sleeved on the surface of the drain pipe.

[0013] The present invention has the following beneficial effects.

[0014] 1. This invention utilizes the synergistic effect of an ultrasonic emulsifier and an emulsifying dispersion head to efficiently disperse hydrophobic substances such as oils in feed into tiny droplets, ensuring their uniform and stable existence in an aqueous system. The cooling component design allows for real-time monitoring and adjustment of the emulsifier's temperature, ensuring the emulsification process occurs at the optimal temperature. This improves the utilization rate of the emulsifier, effectively controls the temperature during emulsification, and reduces the impact of temperature rise on the emulsification effect.

[0015] 2. This utility model enhances the adaptability and energy-saving effect of the equipment through the design of the cooling component and the mixing component. The mixing component drives the mixing blades to rotate through the drive motor, which not only increases the turning frequency of feed additives, but also expands the emulsification range and cooling range, further improving the emulsification effect. In addition, by recycling cooling water, energy consumption is reduced, achieving energy saving and environmental protection.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0018] Figure 1 This is a three-dimensional view of a feed additive emulsification device based on ultrasonic technology.

[0019] Figure 2 This is a cross-sectional view of the mixing tank in a feed additive emulsification device based on ultrasonic technology.

[0020] Figure 3 This is a cross-sectional view of the water storage tank in a feed additive emulsification device based on ultrasonic technology.

[0021] Figure 4 This is a cross-sectional view of the connecting shell and the supporting shell in a feed additive emulsification device based on ultrasonic technology.

[0022] Figure 5 This is a schematic diagram illustrating the adjustment of the emulsifying and dispersing head in a feed additive emulsification device based on ultrasonic technology.

[0023] In the attached diagram: 1. Mixing tank; 2. Ultrasonic emulsifier; 3. Emulsifying and dispersing head; 4. Water storage tank; 5. Cooling pipe; 6. Pressurized water pump; 7. Water tank; 8. Refrigeration unit; 9. Mixing blades; 10. First gear; 11. Second gear; 12. Connecting shell; 13. Support shell; 14. Water supply pipe; 15. Temperature sensor; 16. Protrusion; 17. Disc; 18. Pulley; 19. Bracket; 20. Cylinder; 21. Telescopic rod; 22. Spring; 23. Base; 24. Drive motor; 25. Drain pipe. Detailed Implementation

[0024] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] Example 1

[0026] Please see Figures 1-5This invention relates to a feed additive emulsification device based on ultrasonic technology, comprising a mixing tank 1, an ultrasonic emulsifier 2 mounted on the top of the mixing tank 1, and an emulsification dispersion head 3 installed at the bottom of the ultrasonic emulsifier 2. The ultrasonic emulsifier 2 utilizes high-frequency vibration to generate powerful energy, inducing a cavitation effect. The emulsification dispersion head 3 works in conjunction with this energy to precisely transfer it to the feed additive system. Under the powerful force, the droplets are continuously broken and refined, ultimately resulting in uniform dispersion of the components and achieving a highly efficient and stable emulsification effect. A cooling assembly is provided on one side of the mixing tank 1, including a water storage shell 4 movably connected to the bottom of the mixing tank 1. The surface of the water storage shell 4 is movably connected to the inner wall of the mixing tank 1 via bearings, and a cooling pipe 5 connected to the top of the water storage shell 4. The cooling pipe 5 is made of metal, and cooling water enters the cooling... When the cooling pipe 5 circulates, it can conduct heat to the emulsifier to achieve a cooling effect. It is connected to the pressurized water pump 6 at the bottom of the water storage tank 4, and to the water tank 7 on one side of the pressurized water pump 6. The refrigeration unit 8 is installed on one side of the water tank 7. The refrigeration unit 8 compresses the refrigerant into a high-temperature and high-pressure gas through the compressor. After entering the condenser to dissipate heat, it becomes a low-temperature and high-pressure liquid. Then, it is depressurized through the expansion valve and absorbs heat from the water in the water tank 7 in the evaporator to lower the water temperature. The water in the water tank 7 is then circulated to cool the water. A mixing component is provided on one side of the mixing tank 1. The mixing component includes mixing blades 9 installed on the surface of the cooling pipe 5, a first gear 10 installed on the surface of the water storage tank 4, and a second gear 11 meshing on one side of the first gear 10. The first gear 10 and the second gear 11 mesh to transmit power to the drive motor 24.

[0027] Example 2

[0028] Please see Figures 1-5Based on Embodiment 1, the cooling assembly further includes a connecting shell 12 sleeved on the surface of the emulsifying and dispersing head 3, a support shell 13 movably connected to the surface of the connecting shell 12, and a water supply pipe 14 connected to one side of the support shell 13. The surface of the connecting shell 12 is movably connected to the support shell 13 via a bearing, while the connecting shell 12 and the support shell 13 remain in communication. When water flows through the cooling pipe 5 into the connecting shell 12, it can also flow through the support shell 13 into the water supply pipe 14, completing the water circuit connection. A temperature sensor 15 is installed inside the mixing tank 1. The temperature sensor 15 detects the emulsifier temperature. Based on the characteristics of the thermistor, changes in the emulsifier temperature cause changes in the electrical parameters such as the resistance of the thermistor, which are then converted into an electrical signal to represent the temperature. This is a mature existing technology application. The other end of the water supply pipe 14 is connected to the water tank 7, and the other end of the cooling pipe 5 is connected to the connecting shell 12. An adjustment assembly is provided on the top of the connecting shell 12, which includes a protrusion installed on the top of the connecting shell 12. 16. The top of the protrusion 16 contacts the pulley 18. When the protrusion 16 rotates with the disc 17, it can push the pulley 18 to move upward, thereby adjusting the height of the emulsifying dispersion head 3 and increasing the emulsification range. The disc 17 is fixedly connected to the bottom of the ultrasonic emulsifier 2. The pulley 18 is installed at the bottom of the disc 17. A bracket 19 is installed on the top of the water pipe 14. A cylinder 20 is fixedly connected to one side of the bracket 19. A telescopic rod 21 is installed through the bottom of the cylinder 20. The bottom of the telescopic rod 21 is fixedly connected to the ultrasonic emulsifier 2. A spring 22 is sleeved on the surface of the telescopic rod 21. The spring 22 has the function of compression and energy storage, which can reset the emulsifying dispersion head 3. A base 23 is fixedly connected to the bottom of the mixing tank 1. A drive motor 24 is installed on the top of the base 23. The output end of the drive motor 24 is fixedly connected to the second gear 11. A drain pipe 25 is connected to one side of the mixing tank 1. A valve is sleeved on the surface of the drain pipe 25. The valve is used to control the opening and closing of the drain pipe 25.

[0029] The working principle of this utility model is as follows: the staff can put a certain amount of feed additive into the mixing tank 1, and then start the ultrasonic emulsifier 2. The high-frequency vibration is transmitted to the feed additive through the emulsification and dispersion head 3. The droplets are continuously broken and refined, and finally the components are evenly dispersed to achieve a high-efficiency and stable emulsification effect.

[0030] During the ultrasonic emulsification process, when the temperature of the additive rises, the temperature sensor 15 can be used to detect the temperature inside the mixing tank 1. When the temperature exceeds the set value, the pressurized water pump 6 can be started. The pressurized water pump 6 draws the cooling water in the water tank 7 into the water storage shell 4, and then into the cooling pipe 5. The cooling pipe 5 conducts the temperature to the feed additive to achieve the cooling effect and balance the temperature of the emulsification process.

[0031] Then, the drive motor 24 is started. The drive motor 24, together with the second gear 11, drives the first gear 10 to rotate. The first gear 10, together with the water storage shell 4, drives the cooling pipe 5 and the mixing blade 9 to rotate. When the cooling pipe 5 rotates, it can increase the contact area with the feed additive and improve the cooling effect. When the mixing blade 9 rotates, it can turn the feed additive over and increase the emulsification effect.

[0032] When the cooling pipe 5 rotates, it works with the connecting shell 12 to drive the protrusion 16 to rotate. The protrusion 16 pushes the pulley 18 and the disc 17 to move. The disc 17 works with the ultrasonic emulsifier 2 to drive the emulsification and dispersion head 3 to move. The height of the emulsification and dispersion head 3 is adjusted to increase the emulsification range, which can further improve the emulsification effect of the feed additive.

[0033] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A feed additive emulsifying device based on ultrasonic technology, comprising a mixing tank (1), characterized in that: The mixing tank (1) is provided with an ultrasonic emulsifier (2) at the top, and an emulsification dispersing head (3) is installed at the bottom of the ultrasonic emulsifier (2). A cooling assembly is arranged on one side of the mixing tank (1), which comprises a water storage shell (4) movably connected to the bottom of the mixing tank (1), a cooling pipe (5) communicated to the top of the water storage shell (4), a pressurized water pump (6) communicated to the bottom of the water storage shell (4), a water tank (7) communicated to one side of the pressurized water pump (6), and a refrigeration machine (8) installed on one side of the water tank (7). A mixing assembly is arranged on one side of the mixing tank (1), which comprises mixing blades (9) installed on the surface of the cooling pipe (5), a first gear (10) installed on the surface of the water storage shell (4), and a second gear (11) engaged with one side of the first gear (10).

2. The feed additive emulsifying device based on ultrasonic technology according to claim 1, characterized in that: The cooling assembly further comprises a connecting shell (12) sleeved on the surface of the emulsification dispersing head (3), a supporting shell (13) movably connected to the surface of the connecting shell (12), a water delivery pipe (14) communicated to one side of the supporting shell (13), and a temperature sensor (15) installed in the mixing tank (1).

3. A feed additive emulsifying device based on ultrasonic technology according to claim 2, characterized in that: The other end of the water delivery pipe (14) is communicated with the water tank (7), and the other end of the cooling pipe (5) is communicated with the connecting shell (12).

4. The feed additive emulsifying device based on ultrasonic technology according to claim 2, characterized in that: An adjusting assembly is arranged on the top of the connecting shell (12), which comprises a protrusion (16) installed on the top of the connecting shell (12), a disc (17) fixedly connected to the bottom of the ultrasonic emulsifier (2), and a pulley (18) installed on the bottom of the disc (17).

5. The feed additive emulsifying device based on ultrasonic technology according to claim 2, characterized by the fact that: A support (19) is installed on the top of the water delivery pipe (14), one side of the support (19) is fixedly connected with a cylinder (20), a telescopic rod (21) is penetratingly arranged at the bottom of the cylinder (20), the bottom of the telescopic rod (21) is fixedly connected with the ultrasonic emulsifier (2), and a spring (22) is sleeved on the surface of the telescopic rod (21).

6. The feed additive emulsifying device based on ultrasonic technology according to claim 1, characterized by: A base (23) is fixedly connected to the bottom of the mixing tank (1), a driving motor (24) is installed on the top of the base (23), and the output end of the driving motor (24) is fixedly connected with the second gear (11).

7. The feed additive emulsifying device based on ultrasonic technology according to claim 1, characterized by the fact that it comprises: A liquid discharge pipe (25) is communicated to one side of the mixing tank (1), and a valve is sleeved on the surface of the liquid discharge pipe (25).

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