Scrap cleaning mechanism for automatic production line tool

Abstract

The utility model discloses a scrap cleaning mechanism for an automatic production line tool, which belongs to the technical field of automatic production lines, and comprises a frame body mechanism and a mounting mechanism, blowing mechanisms for generating airflow are fixed at two ends of the frame body mechanism, and the mounting mechanism is fixed on the frame body mechanism. The blowing mechanism is connected with a connecting mechanism used for guiding the airflow direction. Through the arrangement of the frame body mechanism, the blowing mechanism, the connecting mechanism and the collecting mechanism, the device can automatically blow, clean and collect sweeps on various devices on a production line, so that the cleanliness of the production line is ensured, and manpower is saved; according to the device, the air outlet angle, direction and height can be adjusted, the device can be suitable for more kinds of equipment, the use flexibility of the device is improved, and the convenience of waste chip cleaning is effectively improved through the material collecting mechanism.

Description

Technical Field

[0001] This utility model relates to the field of automated production line technology, and in particular to a waste cleaning mechanism for automated production line equipment. Background Technology

[0002] An automated production line refers to a production line that connects machines on the production line through technologies such as robots, sensors, and computers to achieve automation and intelligence in the production process. It has advantages such as improving production efficiency and product quality, and reducing labor input and costs. It has a wide range of applications, covering fields such as automobile manufacturing, electronic product manufacturing, and food processing. Many devices on automated production lines generate waste, such as CNC machine tools, welding machines, and grinding machines. The waste generated by these devices often needs to be cleaned regularly.

[0003] In the existing technology, many manufacturers regularly clean up these waste chips manually. Manual cleaning has obvious problems such as insufficient efficiency and waste of human energy. Therefore, some manufacturers use mechanical conveying devices such as chain plates and screw conveyors to remove chips. These mechanical conveying devices run continuously during the chip removal process, which consumes a lot of energy. They also have problems such as easy wear and tear, difficulty in maintenance, easy accumulation of chips and blockage in the conveying channel. Moreover, such equipment often only matches one type of machine with one specification, which has low flexibility in use.

[0004] Therefore, there is an urgent need to provide an automated production line waste cleaning mechanism to solve the above problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a waste cleaning mechanism for automated production lines.

[0006] To solve the above-mentioned technical problems, the present invention adopts a technical solution as follows: providing an automated production line tool waste cleaning mechanism, including a frame mechanism and an installation mechanism, wherein both ends of the frame mechanism are fixed with air blowing mechanisms for generating airflow, and the air blowing mechanisms are connected with connecting mechanisms for guiding the airflow direction;

[0007] An installation mechanism is fixed on the connecting mechanism;

[0008] The inner side of the frame structure is equipped with a material collection mechanism for collecting and removing waste.

[0009] The present invention is further configured such that: the frame mechanism includes a vertical frame, a chip collection cover is welded and fixed on the vertical frame, a hopper is welded and fixed at the bottom end of the chip collection cover, and a chip receiving plate is welded and fixed on the hopper.

[0010] With the above technical solution, the upright frame, chip collection hood, hopper and chip receiving plate are all made of stainless steel, which has the characteristics of high strength and corrosion resistance. The chip receiving plate can be set under the workbench, thereby preventing waste chips from falling from the gap between the workbench and the device.

[0011] The present invention is further configured such that: the air blowing mechanism includes a mounting frame bolted to both ends of the upright frame, a reinforcing diagonal brace welded to the mounting frame, a motor fixedly mounted on the mounting frame, and a fan fixedly mounted on the mounting frame.

[0012] Through the above technical solution, the strength of the mounting bracket can be effectively improved by strengthening the diagonal brace. The output shaft of the motor is fixed to the rotating shaft of the fan. When the motor is turned on, the fan will also rotate, thereby generating axial airflow.

[0013] The present invention is further configured such that: the connecting mechanism includes a connecting cover nested and fixed to the output end of the fan, an air supply hose is sealed and connected to the connecting cover, and an air outlet is sealed and connected to the end of the air supply hose.

[0014] Through the above technical solution, the airflow generated by the blower is delivered to the air outlet through the connecting cover and the air supply hose, and blown out from the air outlet, thereby blowing the waste on the table towards the waste collection cover. The above blowing mechanism and connecting mechanism are provided in two sets, which effectively improves the blowing area of ​​the device.

[0015] The present invention is further configured such that: the mounting mechanism includes a joint fixed to the bottom end of the air outlet, and a hand-tightening screw is threaded onto the joint.

[0016] Through the above technical solution, the joint can rotate within a certain angle range. When the hand screw is tightened, the joint is locked and cannot be rotated, thereby realizing the adjustment and fixation of the air outlet angle.

[0017] The present invention is further configured such that: a perforated square tube is fixed at the bottom end of the joint component, a square sleeve is slidably disposed on the outside of the perforated square tube, a second hand-tightening screw is threadedly connected to the square sleeve, and a clamping structure is also fixed on the square sleeve, a third hand-tightening screw is threadedly connected to the clamping structure.

[0018] Through the above technical solution, multiple positioning holes are vertically opened on the perforated square tube. The second hand screw passes through one of the positioning holes. When the operator needs to adjust the height of the air blower, the second hand screw can be unscrewed, and the perforated square tube can be slid up and down to the specified height. Then, the second hand screw can be screwed back into the corresponding positioning hole on the square sleeve and the perforated square tube to achieve height adjustment. The end of the third hand screw is fixed with a clamping block. When the operator installs the air blower, the clamping structure can be aligned with the edge of the workbench and oriented towards the chip collection hood, and then the third hand screw can be tightened.

[0019] The present invention is further configured such that: the material collection mechanism includes a chip collection hopper movably disposed inside the upright frame, and universal wheels are fixedly installed at the four corners of the bottom end of the chip collection hopper. A push-pull handle is also fixed on the chip collection hopper, and a hinged door is also hinged on the chip collection hopper. Two locking pins are installed on the hinged door.

[0020] With the above technical solution, the chip collection hopper is located below the feed hopper, and its top opening is larger than the bottom opening of the feed hopper, thereby preventing the spillage of waste chips. The casters are lockable casters, and the workers can easily move the chip collection hopper by pushing and pulling the handle and casters. The bottom of the trapdoor can be rotated open, which makes it easy for workers to empty or clean the waste chips in the chip collection hopper. The locking pin can prevent the trapdoor from opening under the pressure of waste chips.

[0021] The beneficial effects of this utility model are as follows:

[0022] 1. This utility model, through the arrangement of a frame mechanism, an air blowing mechanism, a connecting mechanism, and a material collection mechanism, enables the device to automatically blow air to clean and collect waste from various equipment on the production line, thereby ensuring the cleanliness of the production line and saving manpower.

[0023] 2. By setting up the installation mechanism and the material collection mechanism, this utility model enables the device to adjust the air outlet angle, direction and height, making the device applicable to more types of equipment and improving the flexibility of use. The material collection mechanism effectively improves the convenience of waste cleaning. Attached Figure Description

[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0025] Figure 2 This is a structural diagram of the frame mechanism of this utility model;

[0026] Figure 3 This is a structural diagram of the air blowing mechanism of this utility model;

[0027] Figure 4 This is a structural diagram of the connection mechanism and the installation mechanism of this utility model;

[0028] Figure 5 This is a structural diagram of the material collection mechanism of this utility model.

[0029] In the diagram: 1. Frame structure; 101. Upright frame; 102. Chip collection hood; 103. Feed hopper; 104. Chip receiving plate; 2. Air blowing mechanism; 201. Mounting frame; 202. Reinforcing diagonal brace; 203. Motor; 204. Fan; 3. Connecting mechanism; 301. Connecting cover; 302. Air supply hose; 303. Air outlet; 4. Mounting mechanism; 401. Joint component; 402. Hand screw one; 403. Perforated square tube; 404. Square sleeve; 405. Hand screw two; 406. Clamping structure; 407. Hand screw three; 5. Material collection mechanism; 501. Chip collection hopper; 502. Casters; 503. Push-pull handrail; 504. Tight door; 505. Locking pin. Detailed Implementation

[0030] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0031] Please see Figures 1-5 An automated production line waste cleaning mechanism includes a frame mechanism 1 and an installation mechanism 4. The frame mechanism 1 includes a vertical frame 101, on which a chip collecting cover 102 is welded and fixed. A feeding hopper 103 is welded and fixed to the bottom end of the chip collecting cover 102, and a chip receiving plate 104 is welded and fixed to the feeding hopper 103. The vertical frame 101, chip collecting cover 102, feeding hopper 103, and chip receiving plate 104 are all made of stainless steel, which has high strength and corrosion resistance. The chip receiving plate 104 can be set below the workbench surface to prevent waste from falling from the gap between the workbench surface and the device. Both ends of the frame mechanism 1 are fixed with... The air blowing mechanism 2 for generating airflow includes a mounting bracket 201 bolted to both ends of the upright frame 101. A reinforcing diagonal brace 202 is welded and fixed on the mounting bracket 201. A motor 203 is also fixedly mounted on the mounting bracket 201. A fan 204 is also fixedly mounted on the mounting bracket 201. The reinforcing diagonal brace 202 can effectively improve the strength of the mounting bracket 201. The output shaft of the motor 203 is fixed to the rotating shaft of the fan 204. When the motor 203 is turned on, the fan 204 will also rotate, thereby generating axial airflow. The motor 203 is a servo motor 203, which can be started continuously or at timed intervals.

[0032] like Figure 1 and Figure 4As shown, the blowing mechanism 2 is connected to a connecting mechanism 3 for guiding the airflow direction. The connecting mechanism 3 includes a connecting cover 301 nested and fixed to the output end of the blower 204. An air supply hose 302 is sealed and connected to the connecting cover 301. An air outlet 303 is sealed and connected to the end of the air supply hose 302. The airflow generated by the blower 204 is delivered to the air outlet 303 through the connecting cover 301 and the air supply hose 302, and blown out from the air outlet 303, thereby blowing the waste on the table towards the waste collection cover 102. The blowing mechanism 2 and the connecting mechanism 3 are provided in two sets, which effectively improves the blowing area of ​​the device.

[0033] like Figure 1 and Figure 4 As shown, a mounting mechanism 4 is fixed to the connecting mechanism 3. The mounting mechanism 4 includes a joint 401 fixed to the bottom end of the air outlet 303. A first hand-tightening screw 402 is threaded onto the joint 401. A perforated square tube 403 is fixed to the bottom end of the joint 401. A square sleeve 404 is slidably disposed on the outside of the perforated square tube 403. A second hand-tightening screw 405 is threaded onto the square sleeve 404. A clamping structure 406 is also fixed to the square sleeve 404. A third hand-tightening screw 407 is threaded onto the clamping structure 406. The joint 401 can rotate within a certain angle range. When the first hand-tightening screw 402 is tightened, the joint 401 is locked, and at this time the joint 401 cannot rotate. To achieve the adjustment and fixation of the air outlet 303 angle, multiple positioning holes are vertically opened on the perforated square tube 403. The second hand screw 405 passes through one of the positioning holes. When the operator needs to adjust the height of the air outlet 303, the second hand screw 405 can be unscrewed and the perforated square tube 403 can be slid up and down to the specified height. Then, the second hand screw 405 can be screwed back into the corresponding positioning holes on the square sleeve 404 and the perforated square tube 403 to achieve height adjustment. The end of the third hand screw 407 is fixed with a clamping block. When the operator installs the air outlet 303, the clamping structure 406 can be aligned with the edge of the workbench and oriented towards the chip collection cover 102, and then the third hand screw 407 can be tightened.

[0034] like Figure 1 and Figure 5As shown, a material collection mechanism 5 for collecting and transporting waste chips is movably installed on the inner side of the frame mechanism 1. The material collection mechanism 5 includes a chip collection hopper 501 movably installed on the inner side of the upright frame 101. Universal wheels 502 are fixedly installed at the four corners of the bottom end of the chip collection hopper 501. A push-pull handle 503 is also fixed on the chip collection hopper 501. A hinged door 504 is also hinged to the chip collection hopper 501. Two locking pins 505 are installed on the hinged door 504. The chip collection hopper 501 is located at the bottom... Below the hopper 103, the top opening is larger than the bottom opening of the hopper 103 to prevent waste from spilling. The caster 502 is a lockable caster 502. By pushing and pulling the handle 503 and the caster 502, the workers can easily move the chip collection hopper 501. The bottom of the trapdoor 504 can be rotated open to facilitate the workers to empty or clean the waste in the chip collection hopper 501. The locking pin 505 can prevent the trapdoor 504 from opening under the pressure of waste.

[0035] In use, the operator can place the frame mechanism 1 on one side of equipment that generates waste chips, such as cutting equipment and welding equipment, and align the chip receiving plate 104 and chip collection cover 102 with the work platform. Then, the air outlet 303 is fixed to the other side of the work platform through the installation mechanism 4. The motor 203 can drive the fan 204 to blow air out of the air outlet 303. The motor 203 can be set to a continuous or timed start mode according to the speed of waste chip generation, thereby reducing energy waste and blowing the waste chips into the collection mechanism 5. The operator can push the collection mechanism 5 at regular intervals to clean up the waste chips it collects.

[0036] The above are merely embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A tool swarf cleaning mechanism for an automated production line, comprising a frame mechanism (1) and a mounting mechanism (4), characterised in that: Both ends of the frame mechanism (1) are fixed with blowing mechanism (2) for generating airflow, the blowing mechanism (2) is connected with connecting mechanism (3) for guiding airflow direction; The connecting mechanism (3) is fixed with mounting mechanism (4); The inner side of the frame mechanism (1) is movably provided with collecting mechanism (5) for collecting and cleaning up waste.

2. The tool debris cleaning mechanism for an automated production line according to claim 1, characterized by: The frame mechanism (1) comprises a stand (101), the stand (101) is welded with a dust collecting cover (102), the bottom end of the dust collecting cover (102) is welded with a lower hopper (103), the lower hopper (103) is welded with a dust collecting plate (104).

3. The tool debris cleaning mechanism for an automated production line of claim 2, wherein: The blowing mechanism (2) comprises a mounting bracket (201) fixed to both ends of the stand (101), the mounting bracket (201) is welded with a reinforcing inclined brace (202), the mounting bracket (201) is also fixed with a motor (203), the mounting bracket (201) is also fixed with a fan (204).

4. The tool debris cleaning mechanism for an automated production line according to claim 3, characterized in that: The connecting mechanism (3) comprises a connecting cover (301) fixed to the output end of the fan (204), the connecting cover (301) is sealingly connected with a blowing hose (302), the end of the blowing hose (302) is sealingly connected with a blowing port (303).

5. The tool swarf cleaning mechanism for an automated production line according to claim 4, characterized by: The mounting mechanism (4) comprises a joint part (401) fixed to the bottom end of the blowing port (303), the joint part (401) is threadedly connected with a hand screw one (402).

6. The tool swarf cleaning mechanism for an automated production line according to claim 5, characterized in that: The bottom end of the joint part (401) is fixed with an open square tube (403), the outside of the open square tube (403) is slidably provided with a square sleeve (404), the square sleeve (404) is threadedly connected with a hand screw two (405), the square sleeve (404) is also fixed with a clamping structure (406), the clamping structure (406) is threadedly connected with a hand screw three (407).

7. The tool debris cleaning mechanism for an automated production line of claim 2, wherein: The collecting mechanism (5) comprises a dust collecting hopper (501) movably arranged in the inner side of the stand (101), the bottom end of the dust collecting hopper (501) is fixedly provided with four universal wheels (502), the dust collecting hopper (501) is also fixed with a push-pull handrail (503), the dust collecting hopper (501) is also hingedly provided with a flap door (504), the flap door (504) is provided with two locking latches (505).

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