Insulation spacer production equipment

Abstract

The utility model discloses insulation spacer production equipment which comprises a workbench and a supporting frame, a die cutting device, an aligning device and a protection device are arranged, the distance between cutters can be adjusted through an adjusting mechanism so that insulation spacers of different specifications can be produced, a one-way screw is controlled to rotate through a control mechanism, and the production efficiency is improved. The one-way screw rotates to drive the adjusting block to move, the adjusting block moves to drive the movable plate to move, the movable plate moves to drive the movable rod to move through the adjusting groove, the movable rod moves to drive the fixed block to move, the fixed block moves to drive the cutter to move, and therefore the distance can be adjusted; according to the insulating spacer cutting device, the cutting position error is avoided, the production quality is ensured, the cutter can be prevented from falling when the insulating spacer is adjusted by the device through the protection device, the production safety is further improved, and the production efficiency and the production quality are improved through the arrangement.

Description

Technical Field

[0001] This utility model relates to the field of insulating gasket production technology, specifically to an insulating gasket production equipment. Background Technology

[0002] Insulating gaskets are widely used components in electrical and electronic equipment. Their main function is to provide electrical insulation, prevent current leakage, short circuits, and arc discharge, thereby protecting the safety of equipment and personnel. They are usually made of materials with excellent insulation properties, which can not only effectively block current, but also maintain their performance stability under various complex and harsh environmental conditions.

[0003] For example, CN208289974U discloses "An Automatic Cutting Device for the Production of Insulating Thermal Pads for Notebooks". This device includes a mounting housing, a device housing, a mounting support, an electric lifting support, and cutting blades. The interior of the mounting slot is equipped with a first storage drawer and a second storage drawer. The bottom of the support legs is equipped with casters. The top of the device housing on one side of the pad cutting slot is bolted to the mounting support. The top of the mounting support is bolted to the mounting crossbar. The bottom of the mounting crossbar is bolted to the electric lifting support. The output end of the electric lifting support is mounted with a pressing plate via a mounting base. The surface of the pressing plate is provided with cutting blades. Through this series of structures, the device has the advantages of being convenient to use and highly practical in actual use.

[0004] Although the aforementioned cutting equipment has certain advantages in the production efficiency of insulating gaskets, it still has some drawbacks: when using the above-mentioned cutting equipment to cut insulating gaskets, it is not easy to adjust the spacing of the cutters, it is not possible to complete the cutting of insulating gaskets of different specifications, resulting in low efficiency. At the same time, it is not possible to ensure that the insulating gaskets are placed correctly during cutting, and the cutting position is more likely to tilt, affecting the production quality. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides an insulating gasket production equipment, which solves the problems mentioned above.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an insulating gasket production equipment, comprising a workbench, a support frame, a die-cutting device, an alignment device, and a protective device. The support frame is fixed to the top of the workbench, and the die-cutting device is located on the outside of the support frame. The die-cutting device includes a protective shell, a cylinder, a guide rod, an adjustment mechanism, a cutter assembly, and a control mechanism. The protective shell is located at the bottom of the support frame, and its top is fixedly connected to the bottom telescopic rod of the cylinder. The cylinder is mounted on the top of the support frame. The guide rod is fixed to the top of the protective shell and penetrates the interior of the support frame. The adjustment mechanism is located inside the protective shell and includes a movable plate, a sliding groove, an adjustment block, an adjustment slot, a movable rod, a mounting block, and an infrared ranging sensor. The system includes a sensor, a movable plate with both ends located inside a sliding groove formed on the inner wall of a protective shell, an adjusting block fixedly connected to the top of the movable plate, an adjusting groove formed on the top of the movable plate, a movable rod located inside the adjusting groove, a mounting block fixed to the top of the movable rod, an infrared ranging sensor mounted on the outside of the movable rod, a cutting assembly located inside the protective shell for cutting insulating pads, a control mechanism located inside the protective shell for controlling the movement of the movable plate, an alignment device located at the top of the worktable for adjusting the position of the insulating pads, and a protection device located at the top of the worktable to prevent the cutting assembly from falling in the working chamber.

[0009] Preferably, the cutter assembly includes a fixed rod, a fixed block, and a cutter. The two ends of the fixed rod are fixed inside the protective shell. The fixed block is disposed on the outside of the fixed rod, and the top end of the fixed block is fixedly connected to the bottom end of the movable rod. The cutter is installed on the bottom end of the fixed block by bolts.

[0010] Preferably, the control mechanism includes a motor, a worm, a worm wheel, and a one-way screw. The motor is mounted on the outside of the protective housing. One end of the worm is connected to the output shaft of the motor via a coupling, and the other end of the worm is rotatably connected to the inside of the protective housing via a bearing seat. The worm wheel meshes with the worm and is fixed to the outside of the one-way screw. The one-way screw passes through the interior of the adjusting block, and both ends of the one-way screw are rotatably connected to the inside of the protective housing via bearing seats.

[0011] Preferably, the alignment device includes a second protective shell, a bidirectional screw, a second motor, a guide rod, a movable block, and a baffle. The second protective shell is fixed to the bottom of the worktable. One end of the bidirectional screw is connected to the output shaft of the second motor via a coupling, and the other end of the bidirectional screw is rotatably connected to the interior of the second protective shell via a bearing seat. The second motor is installed on the outside of the second protective shell. Both ends of the guide rod are fixed inside the second protective shell. The movable block is located on the outside of the bidirectional screw and the guide rod, and the movable block penetrates the interior of the worktable. The baffle is fixed to the top of the movable block.

[0012] Preferably, the protective device includes a support block, a first round rod, a fixing plate, a first spring, a connecting block, a second round rod, a stop block, a push block, and a second spring. The support block is fixed to the top of the workbench. The first round rod passes through the interior of the support block. The fixing plate is fixed to the front end of the first round rod. The first spring is fitted onto the outer side of the first round rod. The connecting block is fixedly connected to the rear end of the first round rod. The second round rod passes through the interior of the connecting block. The stop block is fixed to the front end of the second round rod. The push block is fixedly connected to the rear end of the second round rod. The second spring is fitted onto the outer side of the second round rod.

[0013] Preferably, the adjustment groove is inclined and has a smooth interior, and is slidably connected to the movable rod. This arrangement allows the movable plate to move, thereby driving the movable rod to move as it moves.

[0014] Preferably, the adjusting block has a threaded interior and is threaded to the outer side of the one-way screw. This configuration allows the adjusting block to move when the one-way screw rotates.

[0015] (III) Beneficial Effects

[0016] This utility model provides an insulating gasket production equipment. It has the following advantages: by incorporating a die-cutting device, an alignment device, and a protection device, the spacing between the cutters can be adjusted via an adjustment mechanism to facilitate the production of insulating gaskets of different specifications. A control mechanism controls the rotation of a one-way screw, which in turn moves an adjusting block. This movement of the adjusting block moves a movable plate, which in turn moves a movable rod via an adjustment groove. The movable rod then moves a fixed block, which in turn moves the cutters, thus completing the spacing adjustment. Simultaneously, the alignment device ensures that the insulating gaskets are positioned uniformly during cutting, preventing errors and ensuring production quality. The protection device prevents the cutters from falling during gasket adjustment, further improving production safety. This design improves both production efficiency and quality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a front view of the structure of this utility model;

[0019] Figure 3 This is a front view of the die-cutting device structure in this utility model;

[0020] Figure 4 This is a top view of the adjustment mechanism structure in this utility model;

[0021] Figure 5 This is a front view of the cutting blade assembly structure in this utility model;

[0022] Figure 6 This is a top view of the control mechanism structure in this utility model;

[0023] Figure 7 This is a top view of the alignment device structure in this utility model;

[0024] Figure 8 This is a front view of the alignment device structure in this utility model;

[0025] Figure 9 This is a side view of the protective device structure in this utility model.

[0026] In the diagram: Workbench-1, Support Frame-2, Die-cutting Device-3, Alignment Device-4, Protective Device-5, Protective Shell-31, Cylinder-32, Guide Rod-33, Adjustment Mechanism-34, Cutting Blade Assembly-35, Control Mechanism-36, Movable Plate-341, Sliding Groove-342, Adjusting Block-343, Adjusting Groove-344, Movable Rod-345, Mounting Block-346, Infrared Range Sensor-347, Fixed Rod-351 Fixed block-352, cutter-353, motor one-361, worm gear-362, worm wheel-363, one-way screw-364, protective shell two-41, two-way screw-42, motor two-43, smooth rod-44, movable block-45, baffle-46, support block-51, round rod one-52, fixed plate-53, spring one-54, connecting block-55, round rod two-56, stop block-57, push block-58, spring two-59. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-6This utility model provides a technical solution for an insulating gasket production equipment: an insulating gasket production equipment, including a workbench 1, a support frame 2, a die-cutting device 3, an alignment device 4, and a protective device 5. The support frame 2 is fixed to the top of the workbench 1. The die-cutting device 3 is disposed on the outside of the support frame 2. The die-cutting device 3 includes a protective shell 31, a cylinder 32, a guide rod 33, an adjustment mechanism 34, a cutting blade assembly 35, and a control mechanism 36. The protective shell 31 is disposed at the bottom of the support frame 2, and the top of the protective shell 31 is fixedly connected to the bottom telescopic rod of the cylinder 32. The cylinder 32 is installed at the top of the support frame 2. The guide rod 33 is fixed to the top of the protective shell 31 and penetrates the interior of the support frame 2. An adjustment mechanism 34 is disposed inside the protective shell 31. The adjustment mechanism 34 includes a movable plate 341, a sliding groove 342, an adjusting block 343, an adjusting groove 344, a movable rod 345, a mounting block 346, and an infrared ranging sensor 347. Both ends of the movable plate 341 are disposed inside the sliding groove 342, which is formed on the inner wall of the protective shell 31. The adjusting block 343 is fixedly connected to the top end of the movable plate 341. The adjusting groove 344 is formed at the top end of the movable plate 341. The movable rod 345 is disposed inside the adjusting groove 344. The mounting block 346 is fixed to the top end of the movable rod 345. The infrared ranging sensor 347 is mounted on the outside of the movable rod 345. The cutter assembly 35 is disposed on... Inside the protective shell 31, the cutting assembly 35 is used to cut the insulating gasket. The control mechanism 36 is located inside the protective shell 31 and is used to control the movement of the movable plate 341. The alignment device 4 is located at the top of the workbench 1 and is used to adjust the position of the insulating gasket. The protective device 5 is located at the top of the workbench 1 and is used to prevent the cutting assembly 35 from falling in the working chamber. The cutting assembly 35 includes a fixing rod 351, a fixing block 352, and a cutting blade 353. Both ends of the fixing rod 351 are fixed inside the protective shell 31. The fixing block 352 is located outside the fixing rod 351, and its top end is aligned with the outer edge of the fixing rod 351. The bottom end of the movable rod 345 is fixedly connected, and the cutter 353 is bolted to the bottom end of the fixed block 352. The control mechanism 36 includes a motor 361, a worm 362, a worm wheel 363, and a one-way screw 364. The motor 361 is mounted on the outside of the protective shell 31. One end of the worm 362 is connected to the output shaft of the motor 361 via a coupling, and the other end of the worm 362 is rotatably connected to the inside of the protective shell 31 via a bearing seat. The worm wheel 363 meshes with the worm 362 and is fixed to the outside of the one-way screw 364. The one-way screw 364 passes through the interior of the adjusting block 343, and both ends of the one-way screw 364 are rotatably connected to the inside of the protective shell 31 via bearing seats.The adjusting groove 344 is inclined and has a smooth interior. It is slidably connected to the movable rod 345. This arrangement allows the movable rod 345 to move when the movable plate 341 moves. The adjusting block 343 has a threaded interior and is threadedly connected to the outer side of the one-way screw 364. This arrangement allows the adjusting block 343 to move when the one-way screw 364 rotates.

[0029] Both the fixing block 352 and the cutter 353 are provided with seven sets, and the spacing between the seven sets of fixing blocks 352 and cutters 353 is the same. The infrared ranging sensor 347 adopts the GP2Y0A21YK0F infrared sensor, which can quickly measure the spacing between two adjacent sets of fixing blocks, thereby determining the spacing between the cutters.

[0030] Please see Figure 7-9 This utility model provides a technical solution for an insulating gasket production equipment: an insulating gasket production equipment, wherein the alignment device 4 includes a second protective shell 41, a bidirectional screw 42, a second motor 43, a guide rod 44, a movable block 45, and a baffle 46. The second protective shell 41 is fixed to the bottom end of the workbench 1. One end of the bidirectional screw 42 is connected to the output shaft of the second motor 43 via a coupling, and the other end of the bidirectional screw 42 is rotatably connected to the inside of the second protective shell 41 via a bearing seat. The second motor 43 is installed on the outside of the second protective shell 41. Both ends of the guide rod 44 are fixed inside the second protective shell 41. The movable block 45 is located on the outside of the bidirectional screw 42 and the guide rod 44, and the movable block 45 penetrates the inside of the workbench 1. The baffle 46... Plate 46 is fixed to the top of movable block 45. The protective device 5 includes support block 51, round rod 52, fixing plate 53, spring 54, connecting block 55, round rod 56, stop block 57, push block 58 and spring 59. Support block 51 is fixed to the top of workbench 1. Round rod 52 passes through the interior of support block 51. Fixing plate 53 is fixed to the front end of round rod 52. Spring 54 is fitted on the outside of round rod 52. Connecting block 55 is fixedly connected to the rear end of round rod 52. Round rod 56 passes through the interior of connecting block 55. Stop block 57 is fixed to the front end of round rod 56. Push block 58 is fixedly connected to the rear end of round rod 56. Spring 59 is fitted on the outside of round rod 56.

[0031] The protection device 5 is provided in two sets and is arranged symmetrically in front and behind with the worktable 1 as the center. The movable block 45 is threaded inside and is threaded to the outside of the bidirectional screw 42.

[0032] The working principle is as follows:

[0033] First, before use, bring the insulating pad to be cut to the side of workbench 1 and wait for it to be cut.

[0034] Second, when using it, send the insulating pad to the top center of the workbench, start the motor 43, the motor 43 drives the double screw 42 to rotate, the double screw 42 rotates and drives the movable block 45 to move, the movable block 45 moves and drives the baffle 46 to move, the baffle 46 moves and pushes the insulating pad to move, so that the position of the insulating pad is adjusted so that it is placed in parallel.

[0035] Third, when the movable block 45 pushes the insulating pad to adjust its position, the spring 54 releases its elastic potential energy to push the fixed plate 53 to move. When the fixed plate 53 moves, it drives the round rod 52 to move. When the round rod 52 moves, it drives the connecting block 55 to move. When the connecting block 55 moves, it squeezes the spring 59. The spring 59 releases its elastic potential energy to push the stop block 57 to move. When the stop block 57 moves, it drives the round rod 56 to move. The stop block 57 moves to the bottom of the protective shell 31 for alignment and support, preventing the cutter 353 from falling when adjusting the insulating pad.

[0036] Fourth, after the movable block 45 completes the insulation pad, it moves back to its original position. When the movable block 45 moves, it pushes the fixed plate 53 to move. When the fixed plate 53 moves, it squeezes the spring 54. When the fixed plate 53 moves, it drives the round rod 52 to move. When the round rod 52 moves, it drives the connecting block 55 to move. When the connecting block 55 moves, it pushes the push block 58 to move. When the push block 58 moves, it drives the round rod 56 to move. When the round rod 56 moves, it drives the stop block 57 to move, thus canceling the blocking effect of the stop block 57 on the protective shell 31.

[0037] Fifth, cylinder 32 is then activated, which pushes the protective shell 31 down. As the protective shell 31 moves down, it pushes the cutter 353 to move, so that the cutter 353 cuts the insulating pad. After the cutting is completed, the cutter 353 is driven to rise by cylinder 32, ready for the next use.

[0038] Sixth, if it is necessary to produce insulating gaskets of different sizes, the spacing of the cutter 353 needs to be adjusted. Start motor 361, which drives the worm gear 362 to rotate. When the worm gear 362 rotates, it drives the worm wheel 363 to rotate. When the worm wheel 363 rotates, it drives the one-way screw 364 to rotate. When the one-way screw 364 rotates, it drives the adjusting block 343 to move. When the adjusting block 343 moves, it drives the movable plate 341 to move. When the movable plate 341 moves, it drives the movable rod 345 to move through the adjustment groove 344. When the movable rod 345 moves, it drives the fixed block 352 to move. When the fixed block 352 moves, it drives the cutter 353 to move. This completes the position adjustment of the cutter 353, and it can then be used again.

[0039] The control method of this utility model is to control the device by manually starting and stopping the switch. The wiring diagram of the power element and the supply of power are common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and wiring layout will not be explained in detail.

[0040] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An insulating gasket production apparatus characterized by comprising: Including the workbench (1), support frame (2), die cutting device (3), alignment device (4) and protection device (5), the support frame (2) is fixed to the top end of workbench (1), the die cutting device (3) is arranged outside the support frame (2), the die cutting device (3) includes protective shell (31), cylinder (32), guide rod (33), adjusting mechanism (34), cutter assembly (35) and control mechanism (36), the protective shell (31) is arranged at the bottom end of support frame (2), and the top end of protective shell (31) is fixedly connected with the bottom end telescopic rod of cylinder (32), the cylinder (32) is installed at the top end of support frame (2), the guide rod (33) is fixed to the top end of protective shell (31), and the guide rod (33) penetrates the inside of support frame (2), the adjusting mechanism (34) is arranged in the inside of protective shell (31), the adjusting mechanism (34) includes movable plate (341), sliding groove (342), adjusting block (343), adjusting groove (344), movable rod (345), mounting block (346) and infrared distance sensor (347), both ends of the movable plate (341) are arranged in the inside of sliding groove (342), the sliding groove (342) is opened in the inner wall of protective shell (31), the adjusting block (343) is fixedly connected with the top end of movable plate (341), the adjusting groove (344) is opened in the top end of movable plate (341), the movable rod (345) is arranged in the inside of adjusting groove (344), the mounting block (346) is fixed to the top end of movable rod (345), the infrared distance sensor (347) is installed outside the movable rod (345); The cutter assembly (35) is arranged in the inside of protective shell (31), the cutter assembly (35) is used for cutting the insulating gasket, the control mechanism (36) is arranged in the inside of protective shell (31), the control mechanism (36) is used for controlling the movable plate (341) to move, the alignment device (4) is arranged at the top end of workbench (1), the alignment device (4) is used for adjusting the position of insulating gasket, the protection device (5) is arranged at the top end of workbench (1), the protection device (5) is used for preventing the cutter assembly (35) from falling under the alignment device (4) in the workroom.

2. The gasket production apparatus according to claim 1, characterized by: The cutter assembly (35) includes fixed rod (351), fixed block (352) and cutter (353), both ends of the fixed rod (351) are fixed in the inside of protective shell (31), the fixed block (352) is arranged outside the fixed rod (351), and the top end of the fixed block (352) is fixedly connected with the bottom end of the movable rod (345), the cutter (353) is installed at the bottom end of the fixed block (352) by bolts.

3. The gasket production apparatus of claim 1, wherein: Said control mechanism (36) comprises motor one (361), worm (362), worm gear (363) and one-way screw (364), one end of the worm (362) is connected with the output shaft of motor one (361) through a shaft coupling, the other end of the worm (362) is rotatably connected with the inside of the protective shell one (31) through a bearing seat, the worm gear (363) is connected with the worm (362), and the worm gear (363) is fixed on the outside of the one-way screw (364), the one-way screw (364) penetrates the inside of the adjusting block (343), and the two ends of the one-way screw (364) are rotatably connected with the inside of the protective shell one (31) through bearing seats.

4. The gasket production apparatus of claim 1, wherein: Said alignment device (4) comprises protective shell two (41), two-way screw (42), motor two (43), polished rod (44), movable block (45) and baffle (46), the protective shell two (41) is fixed on the bottom end of the workbench (1), one end of the two-way screw (42) is connected with the output shaft of motor two (43) through a shaft coupling, the other end of the two-way screw (42) is rotatably connected with the inside of the protective shell two (41) through a bearing seat, the motor two (43) is installed on the outside of the protective shell two (41), the two ends of the polished rod (44) are fixed in the inside of the protective shell two (41), the movable block (45) is arranged on the outside of the two-way screw (42) and the polished rod (44), and penetrates the inside of the workbench (1), the baffle (46) is fixed on the top end of the movable block (45).

5. The gasket production apparatus of claim 1, wherein: Said protection device (5) comprises support block (51), round rod one (52), fixed plate (53), spring one (54), connecting block (55), round rod two (56), stop block (57), push block (58) and spring two (59), the support block (51) is fixed on the top end of the workbench (1), the round rod one (52) penetrates the inside of the support block (51), the fixed plate (53) is fixed on the front end of the round rod one (52), the spring one (54) is sleeved on the outside of the round rod one (52), the connecting block (55) is fixedly connected with the rear end of the round rod one (52), the round rod two (56) penetrates the inside of the connecting block (55), the stop block (57) is fixed on the front end of the round rod two (56), the push block (58) is fixedly connected with the rear end of the round rod two (56), and the spring two (59) is sleeved on the outside of the round rod two (56).

6. The gasket production apparatus of claim 1, wherein: Said adjusting groove (344) is inclinedly arranged, and the inside of the adjusting groove (344) is smoothly arranged and slidably connected with the movable rod (345).

7. The gasket production apparatus of claim 1, wherein: The inside of the adjusting block (343) is screwedly arranged and screwedly connected with the outside of the one-way screw (364).

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