Novel independent partition gasification unloading device for powder steel silo

Abstract

The utility model discloses a novel independent partition gasification unloading device for a powder steel silo, which relates to the technical field of storage equipment and comprises a silo body, a plurality of uniformly distributed discharge pipes are fixedly connected to the bottom of the silo body, an anti-blocking component is arranged outside the discharge pipes, a gasification component is arranged inside the silo body and comprises a plurality of uniformly distributed sealing covers, and the sealing covers are fixedly connected to the bottom of the silo body. The multiple sealing covers are fixedly connected into the bin body, gasification plates are fixedly connected into the sealing covers, adjusting assemblies are arranged on the sides, close to the bin body, of the multiple gasification plates, and each adjusting assembly comprises an electric push rod. According to the utility model, the gasification component is accurately adjusted, the angle of the gasification plate can be dynamically changed, so that the flowing direction of airflow is effectively adjusted, and the blockage can be handled by arranging the anti-blocking component, so that the production stagnation caused by blockage is avoided.

Description

Technical Field

[0001] This utility model relates to the field of storage equipment technology, specifically a novel powder steel silo independent zone gasification unloading device. Background Technology

[0002] The increased demand for powdered materials in industries such as cement, chemicals, and food has driven the use of steel silos for powdered materials. These silos are widely used in industries such as cement, chemicals, grain, and pharmaceuticals for storing and managing powdered materials. Typically made of steel, they offer excellent corrosion resistance and durability, effectively protecting the internal materials from moisture and contamination.

[0003] Aeration plates are installed in steel silos for powder materials. The aeration plates can promote the flow of powder by providing airflow. When gas passes through the aeration plates, it can generate airflow, making the powder more loose in the silo. Although the aeration plates can reduce the accumulation and agglomeration of powder and improve the flowability of materials, the existing aeration plates are fixed inside the steel silo and the angle is not easy to adjust, resulting in blind spots in airflow. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a new type of powder steel silo independent zone gasification unloading device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a novel powder steel silo independent zoned gasification unloading device, comprising...

[0006] The silo body has multiple evenly distributed discharge pipes fixedly connected to its bottom. Anti-clogging components are installed on the outside of the discharge pipes, and gasification components are installed inside the silo body.

[0007] The gasification assembly includes multiple evenly distributed sealing covers, each of which is fixedly connected to the inside of the chamber. A gasification plate is fixedly connected inside the sealing cover, and an adjustment component is provided on the side of the gasification plate near the chamber.

[0008] Multiple adjustment components include electric push rods, with the telescopic end of the electric push rod rotatably connected to the side of the aeration plate near the chamber, and the bottom end of the electric push rod rotatably connected to the inner wall of the chamber.

[0009] The inner wall of the chamber is fixedly connected with multiple evenly distributed fixed plates. A support shaft is fixedly connected to each of two adjacent fixed plates facing each other. The bottom of the gasification plate is rotatably connected to the outer periphery of the support shaft.

[0010] The aforementioned anti-clogging components all include a servo motor, which is fixedly connected to the outer periphery of the discharge pipe. A protective shell is fixedly connected inside the discharge pipe. A rotating shaft is rotatably connected to one side of the protective shell. A blockage-clearing shaft is provided on the outer periphery of the rotating shaft. A fixed shaft is fixedly connected inside the discharge pipe. A sliding groove is opened inside the blockage-clearing shaft. The end of the fixed shaft near the blockage-clearing shaft is slidably connected inside the sliding groove. Pulleys are fixedly connected to both the drive end of the servo motor and the bottom end of the rotating shaft. A transmission belt is sleeved on the outer periphery of the two pulleys.

[0011] As described above, a baffle is fixedly connected to the side of the aeration plate cavity away from the inner wall of the chamber, and a vent plate is fixedly connected to the side of the baffle plate close to the inner wall of the chamber. An air supply pipe is fixedly connected to the side of the aeration plate cavity close to the inner wall of the chamber. A diversion pipe is fixedly connected to the outer periphery of the chamber. The top ends of multiple air supply pipes are fixedly connected to the inside of the diversion pipe. A high-pressure air pump is installed at the bottom of the chamber. An air guide pipe is fixedly connected to the output end of the high-pressure air pump. One end of the air guide pipe is fixedly connected to the inside of the diversion pipe.

[0012] As described above, an adjustment plate is provided in the middle of the inner cavity of the gasification plate. The adjustment plate is slidably connected to the side of the ventilated plate near the inner wall of the chamber. A telescopic rod is rotatably connected to the outer circumference of the support shaft. The top of the telescopic rod is rotatably connected to the side of the adjustment plate near the inner wall of the chamber.

[0013] As mentioned above, the gasification plate has two adjustment slots inside, and multiple evenly distributed sliders are fixedly connected to the outer periphery of the adjustment plate. Two adjacent sliders are slidably connected inside the two adjustment slots respectively.

[0014] As mentioned above, a tension spring is fixedly connected to the outer periphery of the telescopic rod, and the bottom end of the tension spring is fixedly connected to the bottom of the inner cavity of the gasification plate.

[0015] As mentioned above, a limiting block is fixedly connected to the top of the rotating shaft, and a limiting groove is opened inside the unblocking shaft, with the limiting block slidably connected inside the limiting groove.

[0016] Compared with existing technologies, this novel powder steel silo independent zone gasification unloading device has the following advantages:

[0017] I. This utility model uses adjustable components to precisely adjust the gasification components, dynamically changing the angle of the gasification plates to effectively regulate the airflow direction. This adjustment method allows for precise control of the airflow distribution within the storage chamber, eliminating blind spots and dead zones in the airflow, ensuring uniform material flow, and preventing accumulation or blockage.

[0018] Second, this utility model, through its anti-clogging component, can effectively improve the working efficiency of the discharge pipe. During the material unloading process, the operation of this component can handle any blockages that occur, thereby ensuring smooth material discharge and avoiding production stoppages caused by blockages.

[0019] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the gasification unloading device of this utility model;

[0021] Figure 2 This is a schematic diagram of the hopper structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the adjustment component structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the gasification plate structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the anti-clogging component structure of this utility model;

[0025] Figure 6 This is a schematic diagram of the unblocking shaft structure of this utility model.

[0026] In the diagram: 1. Chamber body; 2. Gasification assembly; 201. Air guide pipe; 202. High-pressure air pump; 203. Air delivery pipe; 204. Sealing cover; 205. Gasification plate; 206. Baffle; 207. Ventilation plate; 208. Diverter pipe; 3. Discharge pipe; 4. Adjustment assembly; 401. Fixing plate; 402. Support shaft; 403. Telescopic rod; 404. Slider; 405. Adjustment plate; 406. Electric push rod; 407. Tension spring; 5. Anti-clogging assembly; 501. Unclogging shaft; 502. Fixing shaft; 503. Rotating shaft; 504. Transmission belt; 505. Pulley; 506. Servo motor; 507. Protective shell; 508. Limit block. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] like Figure 1 - Figure 2As shown, this utility model provides a technical solution: a novel powder steel silo independent zone gasification unloading device, including a silo body 1, which is the main structure of the entire device. The silo body 1 is internally divided into multiple independent zones by partitions to hold and store powder materials. Multiple evenly distributed discharge pipes 3 are fixedly connected to the bottom of the silo body 1. The multiple independent zones can discharge materials through the multiple discharge pipes 3. Control valves are installed in the discharge pipes 3 to control their opening and closing. A gasification component 2 is installed inside the silo body 1. The gasification component 2 includes multiple evenly distributed sealing covers 204, all fixedly connected to the inside of the silo body 1. The sealing covers 204 are used to separate the material from the gasification plate 205. The sealing covers 204 are made of rubber and can change shape as the gasification plate 205 rotates. The gasification plate 205 is fixedly connected inside the sealing cover 204, with the side of the gasification plate 205 away from the inner wall of the silo body 1 fixed. A baffle 206 is connected to the gasification plate 205 to prevent material from entering. A vent plate 207 is fixedly connected to the side of the baffle 206 near the inner wall of the chamber 1. The vent plate 207 has multiple vent holes, through which airflow can be discharged from the gasification plate 205. An air supply pipe 203 is fixedly connected to the side of the gasification plate 205 near the inner wall of the chamber 1. A diversion pipe 208 is fixedly connected to the outer periphery of the chamber 1. The top ends of the multiple air supply pipes 203 are fixedly connected to the inside of the diversion pipe 208. A high-pressure air pump 202 is installed at the bottom of the chamber 1. An air guide pipe 201 is fixedly connected to the output end of the high-pressure air pump 202. One end of the air guide pipe 201 is fixedly connected to the inside of the diversion pipe 208. The air supply pipe 203 and the diversion pipe 208 are used to connect the gasification device to the high-pressure air pump 202 outside the chamber 1 to ensure that the gasification airflow inside the chamber 1 can be smoothly supplied to each gasification plate 205.

[0029] like Figure 3 - Figure 4As shown, multiple atomizing plates 205 are equipped with adjusting components 4 near the chamber 1. Each adjusting component 4 includes an electric push rod 406. The telescopic end of the electric push rod 406 is rotatably connected to the side of the atomizing plate 205 near the chamber 1, and the bottom end of the electric push rod 406 is rotatably connected to the inner wall of the chamber 1. The electric push rod 406 adjusts the angle of the atomizing plate 205 by telescoping, precisely controlling the tilt of the atomizing plate 205, thereby adjusting the airflow direction. Multiple evenly distributed fixed plates 401 are fixedly connected to the inner wall of the chamber 1. A support shaft 402 is fixedly connected to the opposite side of two adjacent fixed plates 401. The bottom of the atomizing plate 205 is rotatably connected to the outer periphery of the support shaft 402. An adjusting plate 405 is provided in the middle of the inner cavity of the atomizing plate 205. The adjusting plate 405 is slidably connected to the side of the venting plate 207 near the inner wall of the chamber 1. Multiple evenly distributed venting holes are also opened inside the adjusting plate 405. The venting holes in the adjusting plate 405 overlap with the venting holes in the venting plate 207. The size of the vent holes in the adjustable vent plate 207 can be adjusted to regulate the airflow. A telescopic rod 403 is rotatably connected to the outer periphery of the support shaft 402. The top end of the telescopic rod 403 is rotatably connected to the side of the adjusting plate 405 near the inner wall of the chamber 1. Two adjusting grooves are opened inside the atomizing plate 205. Multiple evenly distributed sliders 404 are fixedly connected to the outer periphery of the adjusting plate 405. Two adjacent sliders 404 are slidably connected inside the two adjusting grooves. The combination of the sliders 404 and the adjusting grooves ensures that the adjusting plate 405 can slide stably in the inner cavity of the atomizing plate 205, thereby adjusting the size of the vent holes inside the vent plate 207 and thus regulating the airflow. A tension spring 407 is fixedly connected to the outer periphery of the telescopic rod 403. The bottom end of the tension spring 407 is fixedly connected to the bottom of the inner cavity of the atomizing plate 205. The function of the tension spring 407 is to provide a restoring force to ensure that the adjusting component 4 can return to its original position or stable position under the action of external force, maintaining the long-term reliability of the atomizing plate 205 adjusting system.

[0030] like Figure 1 , Figure 5 and Figure 6As shown, an anti-clogging component 5 is provided on the outside of the discharge pipe 3. Each anti-clogging component 5 includes a servo motor 506, which is fixedly connected to the outer periphery of the discharge pipe 3. A protective shell 507 is fixedly connected inside the discharge pipe 3. A rotating shaft 503 is rotatably connected to one side of the protective shell 507. A de-clogging shaft 501 is provided on the outer periphery of the rotating shaft 503. A fixed shaft 502 is fixedly connected inside the discharge pipe 3. A sliding groove is provided inside the de-clogging shaft 501. The end of the fixed shaft 502 near the de-clogging shaft 501 is slidably connected to... Inside the chute, a servo motor 506 provides power to drive the rotating shaft 503 to rotate, thereby controlling the movement of the unblocking shaft 501 to clear any material accumulation or blockage that may occur inside the discharge pipe 3. Both the drive end of the servo motor 506 and the bottom end of the rotating shaft 503 are fixedly connected to pulleys 505. A transmission belt 504 is sleeved on the outer circumference of the two pulleys 505. A limit block 508 is fixedly connected to the top end of the rotating shaft 503. A limit groove is opened inside the unblocking shaft 501, and the limit block 508 is slidably connected inside the limit groove.

[0031] Working principle: When it is necessary to unload the material inside the silo 1, the control valve installed inside the discharge pipe 3 can be activated to discharge the material in multiple independent zones inside the silo 1 through multiple discharge pipes 3. During the material discharge process, the high-pressure air pump 202 is activated. The high-pressure air pump 202 absorbs the external airflow and compresses the airflow. The compressed airflow moves into the distribution pipe 208 through the air guide pipe 201 and is evenly delivered to multiple air supply pipes 203 through the distribution pipe 208. The high-pressure airflow enters multiple aeration plates 205 through multiple air supply pipes 203 and is sprayed onto the material in multiple independent zones inside the silo 1 through the multiple aeration plates 205, thereby making the powder more loose inside the silo. During the airflow process, multiple electric push rods 406 are activated. The extension and retraction of the electric push rods 406 can drive the atomizing plate 205 to rotate around the support shaft 402, thereby adjusting the airflow direction. During the rotation of the atomizing plate 205, the extension rod 403 pushes the adjusting plate 405 to slide inside the atomizing plate 205. When the adjusting plate 405 overlaps with the vent holes in the vent plate 207, the size of the airflow discharged from the atomizing plate 205 can be adjusted. By adjusting the angle of the atomizing plate 205, the direction and size of the airflow are changed, making the airflow inside the chamber 1 more complex, thereby eliminating blind spots and dead angles in the airflow. During the material unloading process, the servo motor 506 can be started. The drive end of the servo motor 506 drives the rotating shaft 503 to rotate through the transmission belt 504. During the rotation of the rotating shaft 503, the limit block 508 drives the unblocking shaft 501 to rotate. When the unblocking shaft 501 rotates, one end of the fixed shaft 502 moves inside the chute, so that the unblocking shaft 501 can move along the rotating shaft 503 during the rotation process, thereby reciprocating inside the discharge pipe 3, thus preventing the material from blocking inside the discharge pipe 3.

[0032] It should be noted that in this document, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "fixed," "installed," "connected," and "linked" should be interpreted broadly. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "linked" can be a direct connection, an indirect connection through an intermediate medium, or a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A new type of powder steel plate bin independent partition gasification unloading device, characterized by: The utility model relates to a kind of warehouse, which comprises The warehouse bottom is fixedly connected with a plurality of uniformly distributed discharge pipes, the discharge pipe is externally provided with a anti-blocking component, and the inside of the warehouse is provided with a gasification component. The gasification component comprises a plurality of uniformly distributed sealing covers, each of which is fixedly connected to the inside of the warehouse, and each of the sealing covers is fixedly connected with a gasification plate inside, and each of the gasification plates is provided with an adjusting component near the side of the warehouse. Each of the adjusting components comprises an electric push rod, the telescopic end of the electric push rod is rotatably connected to the side of the gasification plate near the warehouse, and the bottom end of the electric push rod is rotatably connected to the inner wall of the warehouse. The inner wall of the warehouse is fixedly connected with a plurality of uniformly distributed fixed plates, and the opposite sides of two adjacent fixed plates are fixedly connected with a support shaft, and the bottom of the gasification plate is rotatably connected to the outer periphery of the support shaft.

2. The new type of powder steel plate bin independent partition gasification unloading device according to claim 1, characterized in that: Each of the anti-blocking components comprises a servo motor, the servo motor is fixedly connected to the outer periphery of the discharge pipe, the discharge pipe is fixedly connected with a protective shell inside, the inside of one side of the protective shell is rotatably connected with a rotating shaft, the outer periphery of the rotating shaft is provided with a unblocking shaft, the discharge pipe is fixedly connected with a fixed shaft inside, the unblocking shaft is provided with a sliding groove inside, the end of the fixed shaft near the unblocking shaft is slidingly connected inside the sliding groove, and the drive end of the servo motor is fixedly connected with a pulley, and the bottom end of the rotating shaft is also fixedly connected with a pulley.

3. The new type of powder steel plate bin independent partition gasification unloading device according to claim 1, characterized in that: The inner cavity of the gasification plate is fixedly connected with a baffle on the side away from the inner wall of the warehouse, the baffle is fixedly connected with a gas-permeable plate on the side near the inner wall of the warehouse, the inner cavity of the gasification plate is fixedly connected with a gas delivery pipe on the side near the inner wall of the warehouse, the outer periphery of the warehouse is fixedly connected with a shunt, the top end of each of the gas delivery pipes is fixedly connected inside the shunt, the bottom of the warehouse is provided with a high-pressure gas pump, the output end of the high-pressure gas pump is fixedly connected with a gas guide pipe, and one end of the gas guide pipe is fixedly connected inside the shunt.

4. The new type of powder steel plate bin independent partition gasification unloading device according to claim 1, characterized in that: The inner cavity of the gasification plate is provided with an adjusting plate in the middle, the adjusting plate is slidingly connected on the side of the gas-permeable plate near the inner wall of the warehouse, the outer periphery of the support shaft is rotatably connected with a telescopic rod, and the top end of the telescopic rod is rotatably connected on the side of the adjusting plate near the inner wall of the warehouse.

5. The new type of powder steel plate bin independent partition gasification unloading device according to claim 4, characterized in that: The inner cavity of the gasification plate is provided with two adjusting grooves, and the outer periphery of the adjusting plate is fixedly connected with a plurality of uniformly distributed sliding blocks, and two adjacent sliding blocks are respectively slidingly connected inside the two adjusting grooves.

6. The new type of powder steel plate bin independent partition gasification unloading device according to claim 4, characterized in that: The outer periphery of the telescopic rod is fixedly connected with a tension spring, and the bottom end of the tension spring is fixedly connected to the bottom of the inner cavity of the gasification plate.

7. The new type of powder steel plate bin independent partition gasification unloading device according to claim 2, characterized in that: The top end of the rotating shaft is fixedly connected with a limiting block, the unblocking shaft is provided with a limiting groove inside, and the limiting block is slidingly connected inside the limiting groove.

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