Roller type conveying device

Abstract

The utility model discloses a roller type conveying device which comprises a mounting frame, a plurality of conveying rollers and two cover plates, supporting parts are arranged on the left side and the right side of the mounting frame, limiting grooves are formed in the two supporting parts, and buckling parts are arranged on the two supporting parts; the two ends of each conveying roller are formed in two limiting grooves distributed in the left-right direction correspondingly. Buckling grooves are formed in the two cover plates, the buckling parts are used for being buckled on the buckling grooves, so that the two cover plates are in positioning fit with the two supporting parts respectively, the two cover plates are connected with the two supporting parts respectively, and the two cover plates are used for limiting the two ends of the conveying roller in the limiting grooves in the two supporting parts respectively. The buckling parts are buckled on the buckling grooves, pre-fixing between the cover plate and the mounting frame is achieved, a specific clamp is not needed to relatively fix the cover plate and the mounting frame in advance, even if the cover plate and the mounting frame are vibrated in the moving process, the cover plate and the mounting frame can still keep relatively fixed, and the structural size precision and the machining quality of the roller type conveying device are guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of storage equipment technology, and in particular to a roller conveyor device processed using ultrasonic welding technology. Background Technology

[0002] The conveyor system includes a row of conveyor rollers used to support and transport goods, workpieces, and packages. It is suitable for use in shopping malls, supermarkets, and warehouses. Currently, conveyor systems are typically made of plastic, with various plastic components assembled together using ultrasonic welding. To improve the strength of the ultrasonic welding, weld ribs are usually provided on the welded areas. However, the presence of these weld ribs can cause misalignment between the two connected components, leading to a reduction in the structural dimensions of the conveyor system and inconsistent manufacturing quality across different conveyor units. Utility Model Content

[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a roller conveyor device with high structural dimensional accuracy and ease of processing.

[0004] A roller conveying device according to an embodiment of the present invention includes a mounting frame, multiple conveying rollers, and two cover plates. Support portions are provided on both the left and right sides of the mounting frame. First welded ribs are provided on the upper surface of each of the two support portions. Multiple limiting grooves distributed along the front-back direction are provided on each of the two support portions. Multiple fastening portions are also provided on each of the two support portions. The number of conveying rollers is half the number of limiting grooves. The two ends of each conveying roller are respectively located in two of the left-right distributed limiting grooves. Fastening grooves are provided on each of the two cover plates. Fastening portions are used to fasten onto the fastening grooves so that the two cover plates are respectively positioned and engaged with the two support portions. The two cover plates are respectively connected to the two support portions through the first welded ribs on the two support portions. The two cover plates are used to limit the two ends of the conveying rollers to the limiting grooves on the two support portions.

[0005] It has at least the following beneficial effects:

[0006] First, multiple conveyor rollers are placed in the limiting groove of the support. Then, the cover plate is fastened onto the mounting frame, with the fastening part securing it to the fastening groove, thus fixing the cover plate and the mounting frame relatively. Next, the ultrasonic welding equipment is started, connecting the cover plate and the mounting frame together via the first welding rib. The fastening part securing it to the fastening groove achieves pre-fixation between the cover plate and the mounting frame, eliminating the need for specific clamps to pre-fix them. This ensures the connection accuracy between the cover plate and the mounting frame. Even if the cover plate and the mounting frame are subjected to vibration during movement, they remain relatively fixed, guaranteeing the structural dimensional accuracy and processing quality of the roller conveyor.

[0007] According to some embodiments of the present invention, the mounting bracket is provided with positioning grooves on the outer sides of the two support portions, and the cover plate includes a positioning portion inserted into the positioning groove and a limiting portion covering the limiting groove.

[0008] According to some embodiments of the present invention, the width of the positioning groove and the positioning part gradually decreases from top to bottom.

[0009] According to some embodiments of the present invention, the bottom of the positioning groove or the lower end face of the positioning part is provided with a second welded rib.

[0010] According to some embodiments of the present invention, the buckle is provided on the outer side of the support portion, and the buckle groove is provided on the inner side of the positioning portion.

[0011] According to some embodiments of the present invention, the outer side of the cover plate is provided with a plurality of first limiting blocks distributed in the front-back direction, and the outer side of the mounting frame is provided with a plurality of second limiting blocks distributed in the front-back direction. The first limiting blocks and the second limiting blocks are staggered in both the front-back and up-down directions. The first limiting block of one roller conveyor is used to abut against the outer side of the cover plate of another roller conveyor, and the second limiting block of one roller conveyor is used to abut against the outer side of the mounting frame of another roller conveyor.

[0012] According to some embodiments of the present invention, the mounting bracket is provided with a plurality of insertion holes distributed in the left-right direction at both the front and rear ends, and the insertion holes are used to connect with the partition.

[0013] According to some embodiments of the present invention, the mounting bracket is provided with locking grooves at both the front and rear ends, and the locking grooves are used to connect with the support rail.

[0014] According to some embodiments of the present invention, the bottom of the limiting groove is provided with a protrusion for supporting the conveying roller.

[0015] According to some embodiments of the present invention, the mounting bracket has a hollow structure in the area between the two support parts, and the mounting bracket has reinforcing ribs in the area between the two support parts, and the two support parts are connected by the reinforcing ribs.

[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments, wherein:

[0018] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0019] Figure 2 This is a schematic diagram of the structure of this utility model after a cover plate is hidden;

[0020] Figure 3 This is a cross-sectional structural diagram of an embodiment of the present utility model and an existing roller conveyor device;

[0021] Figure 4 for Figure 3 A magnified view of a portion of point A in the middle;

[0022] Figure 5 This is a schematic diagram of the cover plate according to an embodiment of the present utility model;

[0023] Figure 6 This is a schematic diagram of the mounting bracket according to an embodiment of the present utility model;

[0024] Icon labels:

[0025] Mounting bracket 100, support part 110, first welded rib strip 111, limiting groove 112, buckle part 113, positioning groove 120, second limiting block 130, insertion hole 140, locking groove 150, protrusion 160, hollow structure 170, reinforcing rib 180;

[0026] Conveyor roller 200;

[0027] Cover plate 300, groove 310, positioning part 320, second welding rib 321, limiting part 330, first limiting block 340;

[0028] Aluminum material 400. Detailed Implementation

[0029] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0030] In the description of this utility model, the use of "first" and "second" is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features or the order of the technical features.

[0031] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0032] Reference Figures 1 to 4 This utility model discloses a roller conveyor device, including a mounting frame 100, multiple conveying rollers 200, and two cover plates 300. Support portions 110 are provided on both the left and right sides of the mounting frame 100. The support portions 110 are in the shape of retaining walls, with their length direction parallel to the front-back direction, and the two support portions 110 are parallel to each other. The mounting frame 100 is plate-shaped.

[0033] Both support portions 110 have a first welding rib 111 on their upper surface. The cross-section of the first welding rib 111 is triangular, and the length direction of the first welding rib 111 is parallel to the front-back direction. Both support portions 110 have multiple limiting grooves 112 distributed along the front-back direction. The limiting grooves 112 are formed on the upper surface of the support portion 110, and the slots of the limiting grooves 112 penetrate through the left and right sides of the support portion 110. The limiting grooves 112 on the two support portions 110 are arranged one-to-one in the left-right direction. Both support portions 110 have multiple fasteners 113 distributed along the front-back direction.

[0034] The number of conveying rollers 200 is half the number of limiting grooves 112. One conveying roller 200 is matched with two limiting grooves 112. The two ends of the conveying roller 200 are respectively provided in two left and right distributed limiting grooves 112. The groove wall of the limiting groove 112 supports and limits the conveying roller 200, and the conveying roller 200 can rotate on the two support parts 110. The length direction of the conveying roller 200 is parallel to the left and right direction, and multiple conveying rollers 200 are distributed along the front and back direction.

[0035] Both cover plates, with a length of 300mm, are parallel to the front-to-back direction, as shown in the reference. Figure 4 and Figure 5Both cover plates 300 are provided with buckle grooves 310, and buckle parts 113 are used to buckle on buckle grooves 310 so that the two cover plates 300 are respectively positioned and engaged with the two support parts 110. The two cover plates 300 are respectively connected to the two support parts 110 through the first welded ribs 111 on the two support parts 110. The two cover plates 300 are used to limit the two ends of the conveying roller 200 to the limiting grooves 112 on the two support parts 110 respectively.

[0036] When assembling the roller conveyor, first place multiple conveying rollers 200 in the limiting groove 112 of the support part 110, and then fasten the cover plate 300 onto the mounting frame 100. At this time, the fastening part 113 fastens onto the fastening groove 310, so that the cover plate 300 and the mounting frame 100 are relatively fixed. Then the ultrasonic welding equipment can be started. The ultrasonic welding equipment connects the cover plate 300 and the mounting frame 100 together through the first welding rib 111.

[0037] The two cover plates 300 serve to limit the multiple conveyor rollers 200 on the mounting frame 100. The first welded rib 111 ensures the firmness of the connection between the cover plate 300 and the mounting frame 100. The highest area of ​​the outer surface of the conveyor roller 200 is higher than the upper surface of the two cover plates 300, allowing the conveyor roller 200 to rotate on the mounting frame 100, thus enabling it to support and transport goods, workpieces, packages, and other items.

[0038] The buckle 113 fastens onto the buckle groove 310, achieving pre-fixation between the cover plate 300 and the mounting bracket 100. No specific clamps are needed to pre-fix the cover plate 300 and the mounting bracket 100 relative to each other, which can also ensure the connection accuracy between the cover plate 300 and the mounting bracket 100. Even if the cover plate 300 and the mounting bracket 100 are subjected to vibration during movement, the cover plate 300 and the mounting bracket 100 can still remain relatively fixed, ensuring the structural dimensional accuracy and processing quality of the roller conveyor.

[0039] It should be understood that the length direction of the mounting bracket 100 and the two support parts 110 are parallel to the front-back direction. The two support parts 110 are distributed on the left and right sides of the mounting bracket 100. The area between the two support parts 110 is the inner side. The left side of the support part 110 on the left side of the mounting bracket 100 is the outer side, and the right side of the support part 110 on the right side of the mounting bracket 100 is also the outer side.

[0040] Reference Figure 4 In some embodiments, the mounting bracket 100 is provided with positioning grooves 120 on the outer side of both support portions 110. That is, the mounting bracket 100 is provided with positioning grooves 120 in the area to the left of the corresponding left support portion 110, and the mounting bracket 100 is also provided with positioning grooves 120 in the area to the right of the corresponding right support portion 110.

[0041] Reference Figure 1 , Figure 4 and Figure 5 The cover plate 300 includes a positioning part 320 and a limiting part 330. The length direction of both the positioning part 320 and the limiting part 330 is parallel to the front-rear direction. The positioning part 320 and the limiting part 330 are connected, and the included angle between the positioning part 320 and the limiting part 330 is close to a right angle. The positioning part 320 is inserted into the positioning groove 120. The cooperation between the positioning part 320 and the positioning groove 120 positions the entire cover plate 300 on the mounting bracket 100, thereby allowing the limiting part 330 to cover the limiting groove 112. The limiting part 330 blocks the end of the conveying roller 200 in the limiting groove 112, preventing the end of the conveying roller 200 from moving downwards and upwards to disengage from the limiting groove 112.

[0042] In some embodiments, when the cover plate 300 needs to be assembled on the mounting bracket 100, the cover plate 300 moves from top to bottom, and the width of the positioning groove 120 and the positioning part 320 gradually decreases from top to bottom, so that the positioning part 320 can be aligned with the positioning groove 120 and inserted into the positioning groove 120. The side wall of the positioning groove 120 can clamp the positioning part 320, further improving the positional accuracy and connection firmness of the assembled cover plate 300.

[0043] Reference Figure 4 and Figure 5 In some embodiments, the bottom of the positioning groove 120 or the lower end face of the positioning part 320 is provided with a second welding rib 321. The ultrasonic device connects the bottom of the positioning groove 120 and the lower end face of the positioning part 320 together through the second welding rib 321, thereby improving the firmness and reliability of the connection between the cover plate 300 and the mounting bracket 100.

[0044] Reference Figure 2 and Figure 6 In some embodiments, the fastener 113 is provided on the outer side of the support portion 110, that is, the fastener 113 is provided on the left side of the support portion 110 on the left side and the fastener 113 is provided on the right side of the support portion 110 on the right side. The fastener groove 310 is provided on the inner side of the positioning portion 320, that is, the fastener groove 310 is provided on the right side of the positioning portion 320 on the left side and the fastener groove 310 is provided on the left side of the positioning portion 320 on the right side. The fastener 113 on the support portion 110 on the left side cooperates with the fastener groove 310 on the positioning portion 320 on the left side, and the fastener 113 on the support portion 110 on the right side cooperates with the fastener groove 310 on the positioning portion 320 on the right side.

[0045] Two positioning parts 320 are located on the outside of the two support parts 110 respectively, and two limiting parts 330 are respectively covered on the limiting grooves 112 on the two support parts 110, and two limiting parts 330 are respectively covered on the two ends of the conveying roller 200. In addition to limiting the conveying roller 200 on the mounting frame 100, the cover plate 300 also protects the ends of the conveying roller 200 and the connection structure between the conveying roller 200 and the mounting frame 100, ensuring that the conveying roller 200 can rotate smoothly and extend its service life.

[0046] Reference Figure 5 It is understood that the opening of the groove 310 faces horizontally and the groove 310 has a lower inner wall. When the cover plate 300 needs to be fastened onto the mounting bracket 100, the fastening part 113 extends into the groove 310 to abut against the lower inner wall of the groove 310, thereby pressing the cover plate 300 onto the mounting bracket 100.

[0047] The highest region of the outer surface of the conveyor roller 200 is higher than the upper surface of the limiting part 330, so that the highest region of the outer surface of the conveyor roller 200 supports the goods and avoids interference between the goods and the limiting part 330.

[0048] Reference Figure 1 , Figure 2 , Figure 4 and Figure 6 In some embodiments, the outer side of the cover plate 300 is provided with a plurality of first limiting blocks 340 distributed in the front-back direction, and the outer side of the mounting bracket 100 is provided with a plurality of second limiting blocks 130 distributed in the front-back direction. The first limiting blocks 340 and the second limiting blocks 130 are staggered in the front-back and up-down directions.

[0049] When two roller conveyors are arranged side by side, the first limiting block 340 of one roller conveyor abuts against the outer side of the cover plate 300 of the other roller conveyor, and the second limiting block 130 of one roller conveyor abuts against the outer side of the mounting frame 100 of the other roller conveyor. The first limiting block 340 and the second limiting block 130 define the gap between the main bodies of the two roller conveyors. In this embodiment, the thickness of the first limiting block 340 and the second limiting block 130 in the left-right direction is 0.6 mm.

[0050] Specifically, a first limiting block 340 on one cover plate 300 can abut against the outer side of another cover plate 300, and the first limiting block 340 on one cover plate 300 is located between two first limiting blocks 340 on another cover plate 300; a second limiting block 130 on one mounting bracket 100 can abut against the outer side of another mounting bracket 100, and the second limiting block 130 on one mounting bracket 100 is located between two second limiting blocks 130 on another mounting bracket 100.

[0051] Reference Figure 3 and Figure 4 Roller conveyors are typically used in combination with existing roller conveyors to form storage devices such as shelves or conveying equipment for transporting goods. Multiple roller conveyors can also be combined on storage devices or conveying equipment. Existing roller conveyors typically have aluminum profiles 400 on both sides. These aluminum profiles 400 are I-shaped and have two horizontally oriented clearance grooves with opposite orientations. To minimize the footprint of the storage device or conveying equipment, a first limiting block 340 and a second limiting block 130 can simultaneously extend into the clearance grooves of the aluminum profile 400. The opposing surfaces of the first limiting block 340 and the second limiting block 130 abut against the upper and lower inner walls of the clearance grooves, respectively. This means that roller conveyors can typically be used in conjunction with existing roller conveyors, improving their versatility and reducing the cost of storage devices or conveying equipment.

[0052] Different goods have different sizes, and partitions are usually used to separate them in order to arrange them in an orderly manner. In some embodiments, the mounting frame 100 has multiple insertion holes 140 distributed in the left-right direction at both the front and rear ends. The insertion holes 140 at the front end of the mounting frame 100 and the insertion holes 140 at the rear end of the mounting frame 100 are arranged one-to-one in the front-back direction. The front and rear ends of the partition are inserted into the insertion holes 140 at the front end and the insertion holes 140 at the rear end of the mounting frame 100, respectively, thereby fixing the partition to the mounting frame 100.

[0053] The mounting rack 100 is typically connected to a support device such as a shelf via a support rail, which facilitates the connection between the mounting rack 100 and the support device. In some embodiments, the mounting rack 100 has locking slots 150 at both its front and rear ends for connecting to the support rail.

[0054] Reference Figure 6 In some embodiments, the bottom of the limiting groove 112 is provided with a protrusion 160, which is used to support the conveying roller 200. The length direction of the protrusion 160 is parallel to the front-back direction. The area of ​​the upper surface of the protrusion 160 is smaller than the area of ​​the bottom of the limiting groove 112. The groove wall of the limiting groove 112 abuts against the conveying roller 200 through the protrusion 160, which can reduce the contact area with the conveying roller 200.

[0055] In some embodiments, the mounting bracket 100 has a perforated structure 170 in the area between the two support portions 110. The perforated structure 170 can reduce the material used and the weight of the mounting bracket 100. The perforated structure 170 can be a circular or polygonal through hole.

[0056] The mounting bracket 100 has a reinforcing rib 180 in the area between the two support parts 110. The two support parts 110 are connected by the reinforcing rib 180, and the reinforcing rib 180 can enhance the structural strength of the mounting bracket 100. The reinforcing rib 180 is plate-shaped.

[0057] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0058] Of course, this utility model is not limited to the above-described embodiments. Those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of this utility model. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.

Claims

1. A roller conveyor device, characterized in that The utility model relates to a kind of roller type conveying device, including: Mounting frame (100), both sides are equipped with support part (110), the upper surface of two support parts (110) is equipped with first fusion rib (111), the upper surface of two support parts (110) is equipped with multiple limit slots (112) distributed along front-back direction, the upper surface of two support parts (110) is equipped with multiple buckle parts (113) distributed along front-back direction; Conveying roller (200), the number is half of the number of limit slot (112), two ends of conveying roller (200) are respectively arranged in two left and right distributed limit slots (112); Two cover plates (300), two cover plates (300) are equipped with buckle slot (310), the buckle part (113) is used to buckle on buckle slot (310), so that two cover plates (300) are respectively positioned with two support parts (110), two cover plates (300) are connected with two support parts (110) by first fusion rib (111) on two support parts (110), two cover plates (300) are used to limit two ends of conveying roller (200) in limit slot (112) on two support parts (110).

2. The roller conveyor of claim 1, wherein, The mounting frame (100) is equipped with positioning groove (120) on the outer side of two support parts (110), and the cover plate (300) includes positioning part (320) inserted into the positioning groove (120) and limiting part (330) covering the limit slot (112).

3. The roller conveyor of claim 2, wherein, The width of the positioning groove (120) and the positioning part (320) gradually decreases from top to bottom.

4. Roller conveyor according to claim 2 or 3, characterized in that The bottom of the positioning groove (120) or the lower end surface of the positioning part (320) is provided with a second fusion rib (321).

5. A roller conveyor according to claim 2 or 3, c h a r a c t e r i z e d in that The buckle part (113) is arranged on the outer side of the support part (110), and the buckle slot (310) is arranged on the inner side of the positioning part (320).

6. The roller conveyor of claim 1, wherein, The outer side of the cover plate (300) is provided with a plurality of first limiting blocks (340) distributed along the front-back direction, and the outer side of the mounting frame (100) is provided with a plurality of second limiting blocks (130) distributed along the front-back direction, the first limiting blocks (340) and the second limiting blocks (130) are distributed in front-back and up-down directions, the first limiting blocks (340) of one roller type conveying device are used to abut against the outer side of the cover plate (300) of another roller type conveying device, and the second limiting blocks (130) of one roller type conveying device are used to abut against the outer side of the mounting frame (100) of another roller type conveying device.

7. The roller conveyor of claim 1, wherein, The mounting frame (100) is provided with a plurality of insertion holes (140) distributed along the left-right direction at the front and rear ends, and the insertion holes (140) are used to be connected with the partition plate.

8. The roller conveyor of claim 1, wherein, The mounting frame (100) is provided with a clamping groove (150) at the front and rear ends, and the clamping groove (150) is used to be connected with the support rail.

9. The roller conveyor of claim 1, wherein, The bottom of the limit slot (112) is provided with a protrusion (160) for supporting the conveying roller (200).

10. The roller conveyor of claim 1, wherein, The mounting rack (100) is provided with a hollow structure (170) in the region between the two support parts (110), and the mounting rack (100) is provided with a reinforcing rib (180) in the region between the two support parts (110), and the two support parts (110) are connected through the reinforcing rib (180).

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