Lead content testing device
By designing an automated lead content testing device, the error problem caused by manual digestion was solved, achieving high accuracy and efficiency in lead content testing of lead blocks, and ensuring the reliability and convenience of the test results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-03-17
AI Technical Summary
In existing technologies, manual digestion of lead block samples is prone to errors, leading to incomplete digestion or sample loss, which affects the accuracy and efficiency of testing.
A lead content testing device was designed, comprising a worktable, an atomic absorption spectrometer, a storage tank, a heating mechanism, and a clamping mechanism. The digestion process is automated to ensure accurate reagent metering and temperature control, thereby achieving automated sample digestion.
It improves the accuracy and efficiency of lead content testing for lead blocks, reduces human error, ensures the reliability of test results, provides a convenient and efficient testing experience, and enhances the level of automation.
Smart Images

Figure CN224004940U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of scientific testing technology, and in particular relates to a lead content testing device. Background Technology
[0002] Lead, as a common heavy metal element, has a wide range of applications in many fields, such as battery manufacturing, paint production, and water pipe manufacturing. However, lead also poses a certain threat to the environment and human health. Therefore, it is of great significance to accurately measure the lead content in lead blocks.
[0003] The basic principle of lead content detection is usually based on chemical or physical methods to convert the lead element in the sample into a measurable signal, thereby determining its content. Before testing, the sample needs to be digested. During the digestion process, parameters such as temperature, time and digestion solution ratio need to be strictly controlled. Manual operation is prone to errors, resulting in incomplete digestion or sample loss. Utility Model Content
[0004] This invention provides a lead content testing device, which aims to solve the problem that the currently used manual digestion method mentioned in the background art is prone to errors, resulting in incomplete digestion or sample loss.
[0005] To solve the above problems, this utility model is implemented as follows: a lead content testing device, comprising: a workbench, on which an atomic absorption spectrometer for detecting the lead content of lead blocks is mounted; a mounting frame, which is fixedly mounted on the workbench and has a fixed bracket on it; a storage box, which is fixedly mounted on the fixed bracket and has multiple partitions fixedly installed inside, dividing the storage box into multiple storage chambers, which are respectively used to store nitric acid, perchloric acid, and water; a discharge pipe is fixedly connected to the bottom of the storage box and has a metering valve on the discharge pipe; a digestion bottle for digesting lead block samples, which is mounted on the fixed bracket and corresponds to the discharge pipe; a heating mechanism, which is mounted on the workbench and is used to heat and digest the sample; and a clamping mechanism, which is mounted on the fixed bracket and is used to clamp the digestion bottle.
[0006] Preferably, the heating mechanism includes a column, a heating platform, a fixing groove, and a heating plate. The column is fixedly installed on the workbench, the heating platform is fixedly installed on the column, the heating platform is in contact with the bottom of the digestion bottle, the fixing groove is provided on the heating platform, and the heating plate is fixedly installed in the fixing groove.
[0007] Preferably, the clamping mechanism includes a U-shaped frame, a bidirectional motor, a bidirectional screw, and two clamping rings. The U-shaped frame is mounted on the fixed frame, the bidirectional motor is fixedly installed on one side of the U-shaped frame, the bidirectional screw is rotatably mounted on the U-shaped frame, one end of the bidirectional screw is fixedly connected to the output shaft of the bidirectional motor, and both clamping rings are threaded onto the bidirectional screw and slide against the inner wall of the U-shaped frame.
[0008] Preferably, a rotating plate is rotatably mounted on the fixed frame, the rotating plate is fixed to the U-shaped frame, a rotating motor is fixedly mounted on one side of the fixed frame, and the output shaft of the rotating motor is fixed to the rotating plate.
[0009] Preferably, a transverse motor is fixedly mounted on one side of the mounting bracket, and a transverse screw is rotatably mounted on the mounting bracket. One end of the transverse screw is fixed to the output shaft of the transverse motor, and a slide is threaded onto the transverse screw. The slide is fixed to the fixed bracket and slides against the inner wall of the mounting bracket.
[0010] Preferably, the mounting bracket is provided with a mounting groove, and a photoelectric position sensor for sensing the position of the slide is fixedly installed in the mounting groove.
[0011] Preferably, a rubber pad for protecting the digestion bottle is fixedly installed on the inner wall of the clamping ring.
[0012] Compared with related technologies, the lead content testing device provided by this utility model has the following beneficial effects:
[0013] Compared with existing technologies, the lead content testing device provided by this solution significantly improves the accuracy, efficiency, and safety of lead content testing of lead blocks, simplifies the operation process, reduces human error, ensures the reliability of test results, and provides users with a more convenient and efficient testing experience. It also improves the automation level of testing, simplifies the operation process, and provides users with a more convenient and efficient testing experience, achieving remarkable results in improving testing accuracy, enhancing safety, and optimizing user experience. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the main structure of a lead content testing device provided by this utility model;
[0015] Figure 2 This is a schematic diagram of the front cross-sectional structure of a lead content testing device provided by this utility model;
[0016] Figure 3 This is a top view of the clamping mechanism in this utility model.
[0017] Figure 4 for Figure 2 An enlarged structural diagram of part A shown in the figure;
[0018] Figure 5 for Figure 2 The diagram shows an enlarged view of part B.
[0019] Reference numerals: 1. Workbench; 2. Atomic absorption spectrometer; 3. Mounting frame; 4. Fixing frame; 5. Storage box; 6. Divider; 7. Storage cavity; 8. Discharge pipe; 9. Metering valve; 10. Digestion bottle; 11. Column; 12. Heating table; 13. Fixing groove; 14. Heating plate; 15. U-shaped frame; 16. Bidirectional motor; 17. Bidirectional screw; 18. Clamping ring; 19. Rotating plate; 20. Rotating motor; 21. Transverse motor; 22. Transverse screw; 23. Slide; 24. Mounting groove; 25. Photoelectric position sensor; 26. Rubber pad. Detailed Implementation
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0021] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0022] This utility model provides a lead content testing device, such as... Figure 1-5As shown, the lead content testing device includes: a workbench 1, on which an atomic absorption spectrometer 2 for detecting the lead content of lead blocks is mounted; a mounting frame 3, which is fixedly mounted on the workbench 1, and a fixing frame 4 is mounted on the mounting frame 3; a storage box 5, which is fixedly mounted on the fixing frame 4, and multiple partitions 6 are fixedly installed inside the storage box 5, which divide the storage box 5 into multiple storage chambers 7, which are used to store nitric acid, perchloric acid and water respectively, and a discharge pipe 8 is fixedly connected to the bottom of the storage box 5, and a quantitative valve 9 is provided on the discharge pipe 8; a digestion bottle 10 for digesting lead block samples, which is located on the fixing frame 4 and corresponds to the discharge pipe 8; a heating mechanism, which is located on the workbench 1 and is used to heat and digest the sample; and a clamping mechanism, which is located on the fixing frame 4 and is used to clamp the digestion bottle 10.
[0023] In this embodiment, the workbench 1 serves as the foundation of the entire device, supporting and mounting other components. The atomic absorption spectrometer 2 is mounted on the workbench 1 to detect the lead content in the digested lead block sample. Its high precision and accuracy ensure the reliability of the test results. The mounting frame 3 is fixedly mounted on the workbench 1, while the fixing frame 4 is mounted on the mounting frame 3. The storage tank 5 is divided into multiple storage chambers 7 by partitions 6, used to store digestion reagents such as nitric acid, perchloric acid, and water, facilitating reagent storage and retrieval while preventing mixing of different reagents. The discharge pipe 8 connects the storage tank 5 and the digestion bottle 10, and the metering valve 9 controls the flow rate of the reagent in the discharge pipe 8. Precise control of the metering valve 9... The opening time allows for precise metering of the digestion reagent, thus avoiding errors caused by manual operation. The digestion bottle 10 is mounted on the fixed frame 4 and is used to hold the lead block sample and digestion reagent. The heating mechanism is mounted on the worktable 1 and is used to heat and digest the sample in the digestion bottle 10. It can precisely control the heating temperature and heating time, thereby realizing the automation and precise control of the digestion process. The clamping mechanism is mounted on the fixed frame 4 and is used to clamp the digestion bottle 10. Through the coordinated action of the storage box 5, the discharge pipe 8, the metering valve 9, the heating mechanism and the clamping mechanism, the automated digestion of the lead block sample is realized. This greatly reduces the errors and uncertainties caused by manual operation and improves the accuracy and efficiency of digestion.
[0024] In a further preferred embodiment of the present invention, the heating mechanism includes a column 11, a heating platform 12, a fixing groove 13, and a heating plate 14. The column 11 is fixedly installed on the workbench 1, the heating platform 12 is fixedly installed on the column 11, the heating platform 12 is in contact with the bottom of the digestion bottle 10, the fixing groove 13 is provided on the heating platform 12, and the heating plate 14 is fixedly installed in the fixing groove 13.
[0025] In this embodiment, the column 11 is fixedly installed on the workbench 1, and the heating platform 12 is fixedly installed on the column 11, located below the digestion bottle 10 and in contact with the bottom of the digestion bottle 10, so as to ensure that the heat can be directly transferred to the digestion bottle 10, thereby realizing the heating and digestion of the sample. As a heat transfer medium, the heat generated by the heating plate 14 is evenly transferred to the digestion bottle 10 to ensure the temperature control of the digestion process.
[0026] In a further preferred embodiment of this utility model, the clamping mechanism includes a U-shaped frame 15, a bidirectional motor 16, a bidirectional screw 17, and two clamping rings 18. The U-shaped frame 15 is disposed on the fixed frame 4. The bidirectional motor 16 is fixedly installed on one side of the U-shaped frame 15. The bidirectional screw 17 is rotatably installed on the U-shaped frame 15. One end of the bidirectional screw 17 is fixedly connected to the output shaft of the bidirectional motor 16. The two clamping rings 18 are threadedly installed on the bidirectional screw 17 and slide against the inner wall of the U-shaped frame 15.
[0027] In this embodiment, the U-shaped frame 15 is mounted on the fixed frame 4 as the main support structure of the clamping mechanism. The bidirectional motor 16 is fixedly installed on one side of the U-shaped frame 15 as a power source to drive the bidirectional screw 17 to rotate. By rotating the bidirectional screw 17, the two clamping rings 18 can move synchronously towards or away from each other, thereby clamping or releasing the digestion bottle 10. This can ensure the stability of the digestion bottle 10 during digestion and facilitate the movement of the digestion bottle 10 to the atomic absorption spectrometer 2 after digestion.
[0028] In a further preferred embodiment of the present invention, a rotating plate 19 is rotatably mounted on the fixed frame 4, the rotating plate 19 is fixed to the U-shaped frame 15, and a rotating motor 20 is fixedly mounted on one side of the fixed frame 4, the output shaft of the rotating motor 20 is fixed to the rotating plate 19.
[0029] In this embodiment, the rotating plate 19 is rotatably mounted on the fixed frame 4 and fixed to the U-shaped frame 15. By rotating, it drives the U-shaped frame 15 and its clamping mechanism (including clamping ring 18, etc.) to rotate together, thereby adjusting the tilt of the digestion bottle 10. The rotating motor 20 is fixedly mounted on one side of the fixed frame 4 as a power source to drive the rotating plate 19 to rotate. The rotating motor 20 can precisely control the rotation angle and speed of the rotating plate 19, thereby achieving precise adjustment of the position of the digestion bottle 10. After digestion, it drives the digestion bottle 10 to rotate and tilt, and pours the digested solvent into the detection tank of the atomic absorption spectrometer 2.
[0030] In a further preferred embodiment of this utility model, a transverse motor 21 is fixedly installed on one side of the mounting bracket 3, and a transverse screw 22 is rotatably installed on the mounting bracket 3. One end of the transverse screw 22 is fixed to the output shaft of the transverse motor 21, and a slide block 23 is threadedly installed on the transverse screw 22. The slide block 23 is fixed to the fixed bracket 4 and slides against the inner wall of the mounting bracket 3.
[0031] In this embodiment, the transverse motor 21 is fixedly installed on one side of the mounting frame 3 as a power source to drive the transverse screw 22 to rotate. The slide 23 is threaded onto the transverse screw 22 and slides against the inner wall of the mounting frame 3. Through the threaded transmission and the cooperation of the transverse screw 22, the transverse motor 21 can move in the transverse direction, and at the same time drive the fixed frame 4 and its components to move together. By driving the transverse screw 22 to rotate through the transverse motor 21, the transverse motor 21 can drive the slide 23 and its fixed components to move flexibly in the transverse direction, and drive the digestion bottle 10 to move automatically to the atomic absorption spectrometer 2 and tilt it.
[0032] In a further preferred embodiment of the present invention, the mounting bracket 3 is provided with a mounting groove 24, and a photoelectric position sensor 25 for sensing the position of the slide block 23 is fixedly installed in the mounting groove 24.
[0033] In this embodiment, the mounting slot 24 is provided on the mounting frame 3 to provide a space for fixing and installing the photoelectric position sensor 25, while ensuring that the slide 23 can pass through the sensor and be accurately detected during movement. The photoelectric position sensor 25 is used to sense and detect the position of the slide 23. When the slide 23 moves under the drive of the transverse screw 22, the sensor can capture its position change and convert this information into an electrical signal for transmission and processing. When the slide 23 moves to the designated position, the photoelectric position sensor 25 sends a signal to stop the transverse motor 21, so that the digestion bottle 10 corresponds to the position of the atomic absorption spectrometer 2.
[0034] In a further preferred embodiment of the present invention, a rubber pad 26 for protecting the digestion bottle 10 is fixedly installed on the inner wall of the clamping ring 18.
[0035] In this embodiment, the rubber pad 26 is fixedly installed on the inner wall of the clamping ring 18. The rubber pad 26 is made of highly elastic rubber material, which can protect the digestion bottle 10 from scratches, wear or crushing damage that may occur when the clamping ring 18 clamps it directly. It can provide a buffer layer between the clamping ring 18 and the digestion bottle 10 to reduce direct contact between the two.
[0036] In summary, compared with related technologies, this device significantly improves the accuracy, efficiency, and safety of lead content testing for lead blocks, simplifies the operation process, reduces human error, ensures the reliability of test results, and provides users with a more convenient and efficient testing experience. It also enhances the automation level of the test, simplifies the operation process, and provides users with a more convenient and efficient testing experience, achieving remarkable results in improving testing accuracy, enhancing safety, and optimizing user experience.
[0037] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.
[0038] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. A lead content testing device, characterized by, The utility model relates to a lead block sample digestion device, including: Workbench, which is provided with an atomic absorption spectrometer for detecting the lead content of lead blocks; A mounting frame is fixedly installed on the workbench, and a fixing frame is arranged on the mounting frame; A storage box is fixedly installed on the fixing frame, a plurality of partitions are fixedly installed in the storage box, the partitions divide the storage box into a plurality of storage cavities, the storage cavities are used for storing nitric acid, perchloric acid and water respectively, a discharge pipe is fixedly communicated with the bottom of the storage box, and a quantitative valve is arranged on the discharge pipe; A digestion bottle for digesting lead block samples is arranged on the fixing frame and corresponds to the discharge pipe; A heating mechanism is arranged on the workbench and is used for heating and digesting samples; A clamping mechanism is arranged on the fixing frame and is used for clamping the digestion bottle.
2. The lead content test device of claim 1, wherein, The heating mechanism includes a stand, a heating table, a fixing groove and a heating plate, the stand is fixedly installed on the workbench, the heating table is fixedly installed on the stand, the heating table is in contact with the bottom of the digestion bottle, the fixing groove is arranged on the heating table, and the heating plate is fixedly installed in the fixing groove.
3. The lead content testing device of claim 1, wherein, The clamping mechanism includes a U-shaped frame, a bidirectional motor, a bidirectional screw rod and two clamping rings, the U-shaped frame is arranged on the fixing frame, the bidirectional motor is fixedly installed on one side of the U-shaped frame, the bidirectional screw rod is rotatably installed on the U-shaped frame, one end of the bidirectional screw rod is fixedly connected with the output shaft of the bidirectional motor, and the two clamping rings are threadedly installed on the bidirectional screw rod and are in sliding fit with the inner wall of the U-shaped frame.
4. The lead content test device of claim 3, wherein, A rotating plate is rotatably installed on the fixing frame and is fixed with the U-shaped frame, a rotating motor is fixedly installed on one side of the fixing frame, and the output shaft of the rotating motor is fixed with the rotating plate.
5. The lead content test device of claim 1, wherein, A transverse movement motor is fixedly installed on one side of the mounting frame, a transverse movement screw rod is rotatably installed on the mounting frame, one end of the transverse movement screw rod is fixedly connected with the output shaft of the transverse movement motor, a sliding seat is threadedly installed on the transverse movement screw rod, the sliding seat is fixed with the fixing frame and is in sliding fit with the inner wall of the mounting frame.
6. The lead content test device of claim 5, wherein, An installation groove is arranged on the mounting frame, and a photoelectric position sensor for sensing the position of the sliding seat is fixedly installed in the installation groove.
7. The lead content testing device of claim 3, wherein, A rubber pad for protecting the digestion bottle is fixedly installed on the inner wall of the clamping ring.