Skewed slot rotor forming device for motor

Abstract

The utility model discloses a skewed slot rotor forming device for a motor, and relates to the technical field of electrode rotor production, the skewed slot rotor forming device comprises a driving base, the top of the driving base is provided with a placing groove, two sides of the placing groove are respectively provided with a switching forming guide assembly, and a compaction assembly is arranged above the placing groove; the switching forming guide assembly comprises a switching column rotationally connected to the top end of the driving base, a plurality of positioning columns are arranged on the outer side of the switching column, and a positioning strip is fixedly arranged on the side, away from the switching column, of each positioning column. According to the skewed slot rotor production line, the skewed slot rotor can be rapidly produced, different types of positioning strips can be switched for use by arranging the switching forming guide assembly, different types of skewed slot rotors can be produced, and the skewed slot rotor production line has the advantages of being multiple in production type, easy and convenient to operate and high in machining speed in the skewed slot rotor production process.

Description

Technical Field

[0001] This utility model relates to the field of electrode rotor manufacturing technology, specifically a skewed rotor forming device for motors. Background Technology

[0002] In the current booming development of the motor industry, the motor rotor, as a key component, plays a decisive role in the overall performance of the motor due to its quality and production efficiency. Skewed rotors, with their superior advantages in reducing motor noise, minimizing harmonic torque, and improving motor running smoothness, are becoming increasingly popular in various high-performance motor applications.

[0003] Traditional skewed slot rotor manufacturing processes suffer from numerous bottlenecks. Early on, skewed slot rotors were primarily manufactured manually, requiring workers to stack rotor chips one by one. This was not only extremely labor-intensive, but also made it difficult to ensure a tight fit between chips and precise consistency in the skew angles through visual inspection and manual operation. This resulted in inconsistent rotor quality and a high scrap rate. Furthermore, manual operation was extremely inefficient, and this production model was completely unable to meet the demands of large-scale production, severely limiting the company's capacity expansion.

[0004] With the advancement of industrialization, some enterprises have introduced semi-automated equipment to assist in the production of skewed rotors. However, these devices still have significant shortcomings. Most of the equipment is designed only for a single type of skewed rotor. When market demand diversifies and requires the production of rotors with different specifications and skew angles, the existing equipment cannot quickly switch production modes. Enterprises have to purchase multiple sets of specialized equipment, which undoubtedly increases production costs and equipment maintenance difficulties. Moreover, the equipment has a high idle rate, resulting in resource waste. Therefore, it is necessary to improve the equipment. Utility Model Content

[0005] This invention provides a slant rotor forming device for electric motors, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A slant rotor forming device for an electric motor includes a drive base, a placement slot is provided on the top of the drive base, switching forming guide components are provided on both sides of the placement slot, and a compaction component is provided above the placement slot.

[0008] The switching forming guide assembly includes a switching column rotatably connected to the top of the drive base. Multiple positioning columns are provided on the outer side of the switching column. A positioning strip is fixed on the side of each positioning column away from the switching column. The drive base is provided with a linkage drive mechanism for driving the two switching columns to rotate.

[0009] The compaction assembly includes a mounting bracket fixedly mounted on the top of the drive base, and a hydraulic cylinder is fixedly mounted on the mounting bracket. The telescopic end of the hydraulic cylinder is fixedly connected to the pressure seat.

[0010] As a preferred technical solution of this utility model, the linkage drive mechanism includes a drive motor fixedly installed in the drive base, a drive gear coaxially fixedly connected to the output shaft of the drive motor, a drive rod coaxially fixedly connected to each switching column, the drive rod extending into the drive base and coaxially fixedly connected to a driven gear, and both driven gears meshing with the drive gear.

[0011] As a preferred technical solution of this utility model, a plurality of baffles are fixedly provided on the drive base outside the placement slot.

[0012] As a preferred technical solution of this utility model, an installation groove is provided in the switching column on one side of each positioning column. The installation groove is set vertically, and an installation guide block is fixedly provided on the side of the positioning column near the installation groove. The installation guide block is located in the installation groove and is slidably connected to it.

[0013] As a preferred embodiment of this utility model, a vibration motor is provided on the drive base.

[0014] The present invention has the following advantages: By setting positioning bars, the present invention can stack and press a large number of rotor chips to form a shape, thereby realizing the rapid production of skewed rotors. By setting a switching forming guide component, different types of positioning bars can be used, thereby producing different types of skewed rotors. In the production process of skewed rotors, it has the advantages of multiple production types, simple and convenient operation, and fast processing speed. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a skewed rotor forming device for electric motors.

[0016] Figure 2 This is a front view schematic diagram of the skewed rotor forming device used for electric motors.

[0017] Figure 3 This is a three-dimensional sectional view of a skewed rotor forming device for electric motors.

[0018] Figure 4 This is a schematic diagram of the switching forming guide assembly in a skewed rotor forming device for electric motors.

[0019] In the diagram: 1. Drive base; 2. Placement slot; 3. Stop post; 4. Switching post; 5. Positioning post; 6. Positioning strip; 7. Mounting bracket; 8. Hydraulic cylinder; 9. Pressure seat; 10. Drive motor; 11. Drive gear; 12. Driven gear; 13. Mounting slot; 14. Mounting guide block. Detailed Implementation

[0020] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0021] It should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] Example 1

[0023] Please see Figure 1-3 A slant rotor forming device for an electric motor includes a drive base 1, a placement slot 2 is provided on the top of the drive base 1, switching forming guide components are provided on both sides of the placement slot 2, and a compaction component is provided above the placement slot 2.

[0024] The switching forming guide assembly includes a switching column 4 rotatably connected to the top of the drive base 1. Multiple positioning columns 5 are provided on the outer side of the switching column 4. A positioning strip 6 is fixedly provided on the side of each positioning column 5 away from the switching column 4. The drive base 1 is provided with a linkage drive mechanism for driving the two switching columns 4 to rotate.

[0025] The positioning strip 6 is installed on the positioning post 5 at an angle, and the angle of the positioning strip 6 on different positioning posts 5 is different.

[0026] The compaction assembly includes a mounting bracket 7 fixedly mounted on the top of the drive base 1, a hydraulic cylinder 8 fixedly mounted on the mounting bracket 7, and the telescopic end of the hydraulic cylinder 8 fixedly connected to the pressure seat 9.

[0027] Furthermore, the linkage drive mechanism includes a drive motor 10 fixedly installed in the drive base 1. The output shaft of the drive motor 10 is coaxially fixedly connected to a drive gear 11. Each switching column 4 is coaxially fixedly connected to a drive rod. The drive rod extends into the drive base 1 and is coaxially fixedly connected to a passive gear 12. Both passive gears 12 are meshed with the drive gear 11.

[0028] Furthermore, multiple baffles 3 are fixedly provided on the drive base 1 outside the placement slot 2.

[0029] Furthermore, each positioning post 5 has a mounting groove 13 in the switching post 4 on one side. The mounting groove 13 is vertically arranged, and a mounting guide block 14 is fixedly provided on the side of the positioning post 5 near the mounting groove 13. The mounting guide block 14 is located in the mounting groove 13 and is slidably connected to it.

[0030] Furthermore, a vibration motor is provided on the drive base 1.

[0031] In the implementation of this utility model, multiple rotor chips are sequentially placed between two switching columns 4, so that the positioning strips 6 at the corresponding positions are engaged in the inclined grooves on the side of the rotor chips. Then, the vibration motor is started and the rotor chips gradually move down under the vibration of the vibration motor. After multiple rotor chips are placed in sequence, they will be stacked. When the rotor chips are stacked to the required number of layers, they will present the required inclined groove shape under the guidance of the positioning strips 6. Then, the hydraulic cylinder 8 is extended to drive the pressure seat 9 to move down. The pressure seat 9 presses down the multiple rotor chips to form an inclined groove rotor.

[0032] When producing different rotor chips, the degree of twist of the skew slots varies. Therefore, different positioning strips 6 are needed for guidance and positioning. At this time, the drive motor 10 can be started, the drive motor 10 drives the drive gear 11 to rotate, the drive gear 11 drives the driven gear 12 to rotate, causing the two switching columns 4 to rotate, transferring the positioning strip 6 of another model to the placement slot 2, so that other types of skew slot rotors can be produced and pressed.

[0033] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A slotted rotor forming device for an electrical machine comprising a drive base (1), characterized in that, The top of the driving base (1) is provided with a placing groove (2), both sides of the placing groove (2) are provided with a switching forming guide assembly, and the upper side of the placing groove (2) is provided with a compaction assembly. The switching forming guide assembly comprises a switching column (4) rotatably connected to the top end of the driving base (1), a plurality of positioning columns (5) are arranged on the outer side of the switching column (4), a positioning strip (6) is fixedly arranged on the side of each positioning column (5) away from the switching column (4), and the driving base (1) is provided with a linkage driving mechanism for driving the rotation of the two switching columns (4). The compaction assembly comprises a mounting frame (7) fixedly arranged at the top end of the driving base (1), and a hydraulic cylinder (8) is fixedly arranged on the mounting frame (7), and the telescopic end of the hydraulic cylinder (8) is fixedly connected with a pressing seat (9).

2. The skewed slot rotor forming apparatus for an electric machine of claim 1, wherein, The linkage driving mechanism comprises a driving motor (10) fixedly arranged in the driving base (1), a driving gear (11) coaxially fixedly connected with the output shaft of the driving motor (10), and a driving rod coaxially fixedly connected with each switching column (4), the driving rod extending into the driving base (1) and coaxially fixedly connected with a driven gear (12), and the two driven gears (12) are in meshing connection with the driving gear (11).

3. The skewed slot rotor forming apparatus for an electric machine of claim 1, wherein, A plurality of blocking columns (3) are fixedly arranged on the driving base (1) outside the placing groove (2).

4. The skewed slot rotor forming apparatus for an electric machine of claim 1, wherein, An installation groove (13) is arranged in the switching column (4) on one side of each positioning column (5), the installation groove (13) is vertically arranged, an installation guide block (14) is fixedly arranged on the side of the positioning column (5) close to the installation groove (13), and the installation guide block (14) is located in the installation groove (13) and is in sliding connection with the installation groove (13).

5. The skewed slot rotor forming apparatus for an electric machine of claim 1, wherein, The driving base (1) is provided with a vibration motor.

Images