Wire harness plug protection support and gas generator

By designing a protective bracket for the wiring harness connector, and using the connecting part and the stop part to protect the wiring harness connector, the problems of large weight and high cost of the airbag fixing bracket are solved, and lightweighting and cost control are achieved in new energy vehicles.

CN224013537UActive Publication Date: 2026-03-20JUNSHENG AUTOMOBILE SAFETY SYST (ANHUI) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing airbag fixation brackets are heavy and expensive, posing challenges to the lightweighting and cost control of new energy vehicles.

Method used

Design a wire harness connector protection bracket, including a connecting part and a stop part. The connecting part is installed on the end of the workpiece near the wire harness connector, and the stop part covers the wire harness connector. The wire harness connector is protected by a contoured section and an extension section. The connecting part is an elastic non-metallic part to reduce weight and is fixed to the workpiece by the mounting part.

Benefits of technology

This achieves effective protection of the wiring harness connector after the airbag fixing bracket is removed, reducing weight and production costs while meeting the lightweight requirements of new energy vehicles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire harness plug protection support and a gas generator, the wire harness plug protection support is applied to a workpiece with a wire harness plug, the wire harness plug protection support comprises a connection part and a stop part, and the connection part is installed at one end, close to the wire harness plug, of the workpiece; one end of the stopping part is connected with the connecting part, the other end of the stopping part extends in the direction where the wire harness plug is located, and the stopping part can shield the wire harness plug on at least one face of the wire harness plug. According to the utility model, an external extrusion object can be prevented from directly pressing the wire harness plug, the size of the wire harness plug protection support is reduced, and the problems of heavy weight and high production cost of the existing air bag fixing support are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of wiring harness protection, and specifically relates to a wiring harness connector protection support and a gas generator. BACKGROUND

[0002] The gas generator is a core action component of the airbag system, which is usually assembled in the vehicle seat skeleton assembly through the airbag fixing support. In the existing assembly structure, the metal airbag fixing support has a long strip-shaped geometric feature, which is manufactured by stamping forming process and extended to form a wiring harness protection structure. For example, the support body end is integrated with a connector protection mechanism, which forms a covering protection for the gas generator power supply wiring harness connector by the three-dimensional surrounding structure formed by bending, effectively avoiding the connector loosening problem caused by structure deformation under vehicle collision conditions.

[0003] However, under the technical development trend of lightweight and cost control of new energy vehicles, although the existing airbag fixing support has excellent mechanical strength, its large mass density leads to excessive single weight of the component, which is not conducive to the lightweight development of the whole vehicle; in addition, the existing airbag fixing support has high cost, which undoubtedly increases the production cost.

[0004] Therefore, a new technical scheme is needed. SUMMARY

[0005] Therefore, the utility model discloses a wiring harness connector protection support to at least solve the problems of large weight and high production cost of the existing airbag fixing support.

[0006] The utility model discloses the following technical scheme:

[0007] The utility model discloses a wiring harness connector protection support applied to a workpiece with a wiring harness connector, which comprises:

[0008] A connecting part is installed on one end of the workpiece close to the wiring harness connector;

[0009] A stop part is connected with the connecting part at one end and extends to the direction where the wiring harness connector is located at the other end, and the stop part can shield the wiring harness connector on at least one side of the wiring harness connector.

[0010] Further, the stop part comprises:

[0011] A profiled segment is connected to the connecting part to at least semi-enclose the wiring harness connector.

[0012] Further, the stop part further comprises:

[0013] An extension section extending from a side edge of the profiling section to a wire harness direction connected to the wire harness connector to protect part of the wire harness connected to the wire harness connector.

[0014] Further, the stopper is two and oppositely arranged to shield the wire harness connector on at least two opposite surfaces.

[0015] Further, the connecting part is a ring structure with a gap, the connecting part is clamped on the workpiece with interference, and the connecting part can be sleeved on the workpiece of different sizes through the gap.

[0016] Further, the connecting part is a flexible non-metal part, and the connecting part is clamped on the workpiece.

[0017] Further, the inner wall of the connecting part is connected to the workpiece through a limiting protrusion and a limiting groove to limit the rotation of the connecting part along the circumference of the workpiece.

[0018] Further, the wire harness connector protection support further comprises:

[0019] The mounting part is connected to the connecting part at one end, and the other end of the mounting part is sleeved on the bolt on the workpiece to install and fix the wire harness connector protection support between the workpiece and the mounting position.

[0020] Further, the mounting part comprises:

[0021] The transition section is connected to the connecting part at one end, and the shape of the transition section towards the workpiece matches the non-flat section of the workpiece.

[0022] The connecting section is arranged along the flat section of the workpiece, and one end of the connecting section is connected to the transition section, and the other end of the connecting section is sleeved on the bolt on the workpiece through the hole.

[0023] The utility model discloses a kind of gas generators, comprising:

[0024] Gas generator body, the tail end of the gas generator body is connected with wire harness connector;

[0025] The wire harness connector protection support as described above, the connecting part of the wire harness connector protection support is connected to the tail end of the gas generator body, and the stopper of the wire harness connector protection support at least shields one side of the wire harness connector.

[0026] Further, the tail end diameter of the gas generator body is less than the middle section diameter of the gas generator body, the transition section of the wire harness connector protection support is located at the connection of the tail end and the middle section, and the other end of the connection section of the wire harness connector protection support is threaded on the bolt on the gas generator body.

[0027] Compared with the prior art, the at least one technical scheme adopted by the embodiment of the utility model can achieve the beneficial effects at least including:

[0028] The wire harness connector protection support of the utility model, through using the connecting part to install the wire harness connector protection support on the workpiece / gas generator close to one end of the wire harness connector, then using the stop part to shield at least one side of the wire harness connector, so that when the wire harness connector is extruded from outside, the stop part can block the extrusion from outside directly pressing the wire harness connector, the size of the wire harness connector protection support is reduced, and the problems of large weight and high production cost of the existing air bag fixing support are solved. BRIEF DESCRIPTION OF DRAWINGS

[0029] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained according to these drawings without creative labor for those skilled in the art.

[0030] Figure 1 It is a structure schematic view of the wire harness connector protection support of the embodiment of the present application installed on the workpiece (one);

[0031] Figure 2 It is a structure schematic view of the wire harness connector protection support of the embodiment of the present application installed on the workpiece (two).

[0032] Figure 3 It is a side view of the wire harness connector protection support of the embodiment of the present application;

[0033] Figure 4 It is a side view of the wire harness connector protection support of the embodiment of the present application installed on the workpiece;

[0034] Figure 5 It is a flow chart of the wire harness connector protection support of the embodiment of the present application installed on the workpiece;

[0035] The utility model has the following reference signs:

[0036] 10, workpiece; 11, wire harness connector; 12, bolt;

[0037] 20, connecting part;

[0038] 30, stop; 31, profiling section; 32, extension section;

[0039] 40, mounting portion; 41, transition section; 42, connecting section. DETAILED DESCRIPTION

[0040] The embodiments of the present application will be described in detail with reference to the drawings.

[0041] The above examples are merely illustrative of the present application. Numerous other embodiments can be implemented using the teachings of the present application without departing from the spirit and scope of the application. Therefore, the above description should not be construed as limiting the scope of the present application. Those skilled in the art will readily understand that other alternative embodiments not specifically covered herein can be implemented using the teachings of the present application. Accordingly, the scope of the present application is defined only by the appended claims.

[0042] It is to be understood that the embodiments described herein are merely illustrative of the principles of the present application. Numerous modifications can be made to the embodiments described herein without departing from the spirit and scope of the present application. Accordingly, the scope of the present application is defined only by the appended claims.

[0043] It is also to be understood that the above description is only illustrative of the application and no limitation of the scope of the present application is intended to be implied therefrom. Numerous other embodiments can be implemented in accordance with the teachings of the present application without departing from the spirit and scope of the present application.

[0044] In addition, in the following description, numerous specific details are provided in order to provide a thorough understanding of the examples. However, it will be apparent to one of ordinary skill in the art that the examples can be practiced without these specific details.

[0045] The conventional wire harness protection device is connected with the airbag fixing bracket, and the airbag fixing bracket is composed of metal parts, which has large volume, large weight and high price.

[0046] At present, with the development of new energy vehicles, the whole vehicle is reducing weight and cost, with the customers constantly requiring cost reduction and weight reduction, facing the situation of canceling the air bag fixing support, but the air bag as a safety system, if the fixing support is simply canceled, the protection device of the wire harness connector will be canceled, which undoubtedly increases the safety risk of the air bag.

[0047] Based on this, the embodiment of the present application provides a processing scheme: as Figure 1 shown, the wire harness connector protection support of the utility model, the stop portion 30 is fixed to the workpiece 10 near one end of the wire harness connector 11 through the connecting portion 20, so that the stop portion 30 can protect the wire harness connector 11, avoid extrusion of external extrusion, so that after the air bag fixing support is canceled, the wire harness connector protection support can also be used to protect the wire harness connector 11 of the gas generator.

[0048] The technical scheme provided by the embodiments of the present application is described below in conjunction with the drawings.

[0049] Embodiment 1

[0050] As Figures 1 to 5 shown, the embodiment provides a wire harness connector protection support applied to a workpiece 10 with a wire harness connector 11, comprising a connecting portion 20 and a stop portion 30. Wherein, the connecting portion 20 is installed on one end of the workpiece 10 near the wire harness connector 11; one end of the stop portion 30 is connected with the connecting portion 20, and the other end extends to the direction where the wire harness connector 11 is located, and the stop portion 30 can shield the wire harness connector 11 on at least one side of the wire harness connector 11.

[0051] Wherein, the connecting portion 20 is used to install the stop portion 30 on one end of the workpiece 10 near the wire harness connector 11, so that the stop portion 30 can extend to shield at least one side of the wire harness connector 11.

[0052] Wherein, the connecting mode of the connecting portion 20 and the workpiece 10 includes but is not limited to clamping, bolt connection, bonding, interference and other connection modes.

[0053] Wherein, the workpiece 10 can be a gas generator.

[0054] Wherein, the stop portion 30 is used to protect the wire harness connector 11, to avoid extrusion of external extrusion to the wire harness connector 11.

[0055] Preferably, the stop portion 30 is in a half-enclosing structure to half-enclose the wire harness connector 11.

[0056] Wherein, the stop portion 30 has a certain hardness, which will not tilt to the direction where the wire harness connector 11 is located when extruded.

[0057] Further, as shown in Figure 2 The stopper 30 includes a profiling segment 31 connected to the connecting segment 20 to at least semi-enclose the wire harness connector 11.

[0058] The profiling segment 31 has a profile substantially the same as that of the wire harness connector 11 to profilely shield the wire harness connector 11.

[0059] For example, when the wire harness connector 11 is circular, the profiling segment 31 is an arc-shaped plate structure to semi-enclose the wire harness connector 11.

[0060] The connecting manner of the profiling segment 31 and the connecting segment 20 includes but is not limited to welding, one-piece forming, etc.

[0061] Further, the stopper 30 further includes an extension segment 32 extending from a side edge of the profiling segment 31 to the wire harness direction connected to the wire harness connector 11 to protect the partial wire harness connected to the wire harness connector 11.

[0062] The extension segment 32 is used to shield the partial wire harness connected to the wire harness connector 11 to avoid the partial wire harness being extruded by external extrusion objects, causing the wire harness connector 11 to be disconnected from the workpiece 10 / gas generator.

[0063] The extension segment 32 can be a flat plate structure or an arc-shaped structure to protect the wire harness.

[0064] Preferably, the extension segment 32 is a flat plate structure to reduce the manufacturing difficulty of the extension segment 32.

[0065] In some embodiments, the stopper 30 is two and oppositely arranged to shield the wire harness connector 11 on at least two opposite surfaces.

[0066] Preferably, the profiling segments 31 of the two stoppers 30 completely shield the wire harness connector 11 in width and length to avoid external extrusion objects extruding the wire harness connector 11.

[0067] For example, when the stopper 30 protects the wire harness connector 11 on the gas generator, the profiling segments 31 of the stopper 30 are arc-shaped plate structures oppositely arranged and located on both sides of the wire harness connector 11 to protect the wire harness connector 11 on at least two surfaces.

[0068] Further, as shown in Figures 3 to 5 The connecting segment 20 is a ring structure with a notch, the connecting segment 20 is clamped on the workpiece 10 in interference, and the connecting segment 20 can be sleeved on workpieces 10 of different sizes through the notch.

[0069] Preferably, the connecting part 20 is an elastic non-metal part, and the connecting part 20 is elastically clamped on the workpiece 10, so as to reduce the weight of the wire harness connector protection bracket.

[0070] The connecting part 20 can expand outward from the gap to adapt to workpieces 10 of different sizes, and can clamp the workpiece 10 under the action of its own elasticity, so that the connecting part 20 and the workpiece 10 are tightly connected or interference connected.

[0071] The connecting part 20 can be an elastic plastic part to reduce the weight of the wire harness connector protection bracket, and the plastic part is easy to deform, has sufficient elasticity, and is convenient for the connecting part 20 to be clamped on the workpiece 10.

[0072] For example, when the connecting part 20 is clamped on the gas generator, the connecting part 20 has a gap structure and is a plastic part, and at this time the two arms of the connecting part 20 can be clamped on the gas generator to shield and protect the wire harness connector 11.

[0073] The inner diameter of the connecting part 20 can be 16.5mm, and the inner diameter of the connecting part 20 is smaller than the outer diameter of the workpiece 10, so that the connecting part 20 can be interference clamped on the workpiece 10.

[0074] Further, the inner wall of the connecting part 20 is connected to the workpiece 10 through the limiting protrusion and the limiting groove, so as to limit the rotation of the connecting part 20 along the circumference of the workpiece 10.

[0075] The limiting groove and the limiting protrusion can be multiple.

[0076] For example, in the case where the workpiece 10 is provided with a limiting groove, the inner wall of the connecting part 20 is provided with a limiting protrusion, and after the connecting part 20 is clamped on the workpiece 10, the limiting protrusion enters the corresponding limiting groove, so as to limit the position of the workpiece 10, and avoid the rotation of the connecting part 20 along the circumference of the workpiece 10.

[0077] In some embodiments, the connecting part 20 can also be interference connected with the workpiece 10 through the limiting protrusion and the limiting groove.

[0078] In some embodiments, as shown in Figure 2 The wire harness connector protection bracket further includes a mounting part 40, one end of the mounting part 40 is connected with the connecting part 20, and the other end of the mounting part 40 is sleeved on the bolt 12 on the workpiece 10, so as to install and fix the wire harness connector protection bracket between the workpiece 10 and the mounting position.

[0079] Specifically, when the workpiece 10 is installed in the installation position, the mounting part 40 of the wire harness connector protection bracket is clamped between the workpiece 10 and the installation position to fix the wire harness connector protection bracket between the workpiece 10 and the installation position, so as to prevent the wire harness connector protection bracket from shifting or detaching from the workpiece 10.

[0080] Furthermore, such as Figures 3 to 5 As shown, the mounting part 40 includes a transition section 41 and a connecting section 42. One end of the transition section 41 is connected to the connecting part 20, and the shape of the transition section 41 facing the workpiece 10 matches the non-straight section of the workpiece 10. The connecting section 42 is arranged along the straight section of the workpiece 10, and one end of it is connected to the transition section 41, while the other end is fitted onto the bolt 12 on the workpiece 10 through a through hole.

[0081] The transition section 41 is used to transition the non-straight section of the workpiece 10 so that the connecting section 42 and the connecting part 20 can be connected through the transition section 41.

[0082] For example, when the workpiece 10 is a gas generator and the connecting part 20 is clamped in the area with a smaller diameter of the gas generator, the transition section 41 blocks the area with a smaller diameter and the area with a larger diameter of the gas generator to serve as a transition.

[0083] The connecting section 42 is used to fit onto the bolt 12 on the workpiece 10 to fix the wire harness connector protection bracket between the workpiece 10 and the installation position.

[0084] For example, when the gas generator is connected to the seat frame via bolt 12, one end of the connecting section 42 is fitted onto bolt 12 through a through hole. After the gas generator is connected to the seat frame via bolt 12, the connecting section 42 is clamped between the gas generator and the seat frame to fix the wiring harness connector protection bracket.

[0085] The working principle of this embodiment is explained below using workpiece 10 as an example of a gas generator:

[0086] The connecting part 20 is clamped at the tail of the gas generator, such that the contoured section 31 at least covers and protects at least one side of the wire harness connector 11, and the extension section 32 can cover and protect the portion of the wire harness connected to the wire harness connector 11.

[0087] The transition section 41 is attached to the transition area between the tail end and the middle section of the gas generator. After the connecting section 42 is attached to the middle section of the gas generator, it is fitted onto the bolt 12 of the gas generator. Finally, the gas generator is installed to the seat frame through the bolt 12.

[0088] The wire harness connector protection bracket of the embodiment can protect the wire harness connector 11 after the air bag fixing bracket is removed, avoid the wire harness connector 11 from being extruded by external extrusion objects, and is more convenient and economical than the existing air bag fixing bracket.

[0089] Embodiment 2

[0090] The embodiment provides a gas generator, which comprises a gas generator body and the wire harness connector protection bracket as described in embodiment 1; the tail end of the gas generator body is connected with the wire harness connector 11; the connecting part 20 of the wire harness connector protection bracket is connected to the tail end of the gas generator body, and the stop part 30 of the wire harness connector protection bracket at least shields one side of the wire harness connector 11.

[0091] The gas generator is connected to the seat frame through the bolt 12 on the gas generator body.

[0092] The connecting part 20 is a circular structure with a notch and is made of elastic plastic, so as to be clamped on the tail end of the gas generator with interference and reduce the weight of the connecting part 20.

[0093] The notch makes the connecting part 20 have an overall arc structure, so that the connecting part 20 can be opened outward to adapt to gas generators with different diameters.

[0094] Preferably, the wire harness connector protection bracket is made of plastic as a whole, so as to reduce the weight and provide shielding protection for the wire harness connector 11.

[0095] Further, the diameter of the tail end of the gas generator body is smaller than the diameter of the middle section of the gas generator body, the transition section 41 of the wire harness connector protection bracket is located at the connection between the tail end and the middle section, and the other end of the connecting section 42 of the wire harness connector protection bracket is threaded through the bolt 12 on the gas generator body.

[0096] In the specification, the same or similar parts among various embodiments can be referred to each other, and each embodiment focuses on the difference from other embodiments. Especially, for the product embodiment described later, since it corresponds to the method, the description is relatively simple, and the related parts can be referred to the part of the system embodiment.

[0097] The above merely illustrates the specific embodiments of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can easily think of the changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A protective bracket for a wire harness connector, characterized in that, Applied to workpieces with wire harness connectors, including: The connecting part is installed on one end of the workpiece near the wire harness connector; The stop portion has one end connected to the connecting portion and the other end extending in the direction of the wire harness connector. The stop portion can block the wire harness connector on at least one side of the wire harness connector.

2. The wire harness connector protection bracket according to claim 1, characterized in that, The stop portion includes: A contoured section is connected to the connector to at least partially surround the wire harness connector.

3. The wire harness connector protection bracket according to claim 2, characterized in that, The stop portion further includes: An extension section extends from the side of the contoured section toward the wire harness connected to the wire harness connector to protect the portion of the wire harness connected to the wire harness connector.

4. The wire harness connector protection bracket according to any one of claims 1 to 3, characterized in that, The stop portion is two in number and is arranged opposite to each other to block the wire harness connector on at least two opposite surfaces.

5. The wire harness connector protection bracket according to claim 1, characterized in that, The connecting part is a ring structure with a notch. The connecting part is interference-clamped onto the workpiece, and the connecting part can be fitted onto workpieces of different sizes through the notch.

6. The wire harness connector protection bracket according to claim 5, characterized in that, The connecting part is an elastic non-metallic component, which is elastically clamped onto the workpiece.

7. The wire harness connector protection bracket according to claim 5, characterized in that, The inner wall of the connecting part is connected to the workpiece by a limiting protrusion and a limiting groove to restrict the connecting part from rotating circumferentially along the workpiece.

8. The wire harness connector protection bracket according to any one of claims 5 to 7, characterized in that, Also includes: The mounting part has one end connected to the connecting part, and the other end of the mounting part is fitted onto a bolt on the workpiece to install and fix the wire harness connector protection bracket between the workpiece and the mounting position.

9. The wire harness connector protection bracket according to claim 8, characterized in that, The mounting unit includes: A transition section, one end of which is connected to the connecting portion, wherein the shape of the transition section facing the workpiece matches the non-straight section of the workpiece; A connecting section is provided along the straight section of the workpiece, with one end connected to the transition section and the other end fitted onto a bolt on the workpiece through a through hole.

10. A gas generator, characterized in that, include: A gas generator body, the tail end of which is connected to a wire harness connector; The wiring harness connector protection bracket as described in any one of claims 1 to 9, wherein the connecting portion of the wiring harness connector protection bracket is connected to the tail end of the gas generator body, and the stop portion of the wiring harness connector protection bracket at least covers one side of the wiring harness connector.

11. The gas generator according to claim 10, characterized in that, The diameter of the tail end of the gas generator body is smaller than the diameter of the middle section of the gas generator body. The transition section of the wire harness connector protection bracket is located at the connection between the tail end and the middle section. The other end of the connection section of the wire harness connector protection bracket passes through a bolt on the gas generator body.