Rotary conveying device for flange plate production
By designing a rotary conveying device that uses a gear transmission system to drive pulley blocks and flange hooks, the problem of low efficiency in manual conveying during flange production was solved. This resulted in efficient and stable rotary conveying of flanges, reducing workload and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-03-20
AI Technical Summary
The flange production process requires manual transportation between various production stages, resulting in high workload, low efficiency, and limited quantity transported at one time, which affects the production cycle.
Design a rotary conveying device for flange production, including a drive gear shaft, a transmission gear shaft and a driven gear shaft, which drives a pulley block and a flange hook through gear meshing to realize the rotary conveying of the flange.
It improved flange production efficiency, reduced the workload of workers, simplified the transportation process, and enhanced the stability and efficiency of delivery.
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Figure CN224014609U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to flange plate production transportation technical field, specifically disclose a rotary conveying device for flange plate production. BACKGROUND
[0002] The production process of flange plate is divided into material preparation, processing forming, hole processing, inspection and testing and packaging and delivery, wherein, material preparation is to select appropriate material, usually using carbon steel, stainless steel, alloy steel etc., according to the design requirement, the material is cut into appropriate size;Processing forming is to process the cut material, usually using stamping, forging, casting process etc.;Hole processing is to process hole on the flange plate according to the design requirement, for connecting pipeline and other accessories;Surface treatment is to carry out surface treatment to the flange plate, usually including rust removal, paint spraying, galvanizing process etc., to improve the corrosion resistance and aesthetic degree of flange plate;Inspection and testing is to carry out inspection and testing to the produced flange plate, including appearance inspection, size inspection, material detection, pressure test etc., to ensure that the flange plate meets the design requirement and relevant standard;Packaging and delivery is to package the qualified flange plate to protect the flange plate from damage, and then deliver the flange plate, ready for transportation and sales.
[0003] Due to the production links and processes of flange plate, flange plate needs to be transported between each production process, that is, the staff transports the flange plate processed in the previous production link to the next production link, which usually needs manual transportation, however, manual transportation consumes a lot of manpower and time, and the staff needs to carry the flange plate to the transport vehicle and then transport the flange plate to the next production line by the transport vehicle, which not only increases the working strength of the staff, but also limits the number of flange plates transported by the transport vehicle at a time, when the number of flange plates in production is large, the staff needs to transport multiple times, which greatly reduces the working efficiency and working strength, and affects the production efficiency, so that the production cycle of flange plate is long. UTILITY MODEL CONTENTS
[0004] In view of the problem that manual transportation is needed between each production link in the current flange plate production and transportation process, the utility model provides a rotary conveying device for flange plate production.
[0005] To solve the above problems, the utility model provides the following technical scheme:
[0006] The utility model provides a rotating conveying device for flange production, including the base, the top of base is provided with the driving gear shaft who arranges along X axle direction, the driving gear shaft is engaged with and is provided with the transmission gear shaft who arranges along Z axle direction, the transmission gear shaft is engaged with and is provided with the driven gear shaft who arranges along Y axle direction, the driven gear shaft is connected with the driving pivot, and the first driving pulley is installed on the driving pivot, and the pulley block is rotatably connected on the first driving pulley, and the track is slidably connected with the pulley block, and the flange hook is provided on the pulley block, the driven pivot is rotatably installed on the base, and the first driven pulley is installed on the driven pivot, and the pulley block is slidably connected with the first driven pulley, and the second driving pulley, second driven pulley are installed on the driving pivot, driven pivot respectively, and the belt is rotatably connected on the second driving pulley, second driven pulley.
[0007] Preferably, the driving gear shaft, transmission gear shaft, driven gear shaft are all the whole of shaft and gear, the shaft both ends of transmission gear shaft are provided with bevel gear, and the shaft middle position of driving gear shaft, driven gear shaft is provided with bevel gear.
[0008] Preferably, the end of driving gear shaft is connected with driving motor.
[0009] Preferably, one end of driving pivot, driven pivot is rotatably connected with base, and the other end of driving pivot, driven pivot is rotatably connected with top rack.
[0010] Preferably, the track includes inner rail and outer rail, and the sliding groove is formed in the inner rail and the outer rail.
[0011] Preferably, the pulley block includes the roller slidably connected with the track, the two rollers are rotatably connected with the connecting plate, the connecting plate is provided with the connecting shaft at the bottom, the pulley frame is installed on the connecting shaft, and the pulley is symmetrically arranged on the pulley frame.
[0012] Preferably, the top of flange hook is fastened to the bottom of pulley frame.
[0013] Preferably, the support rod is installed between the base and the top rack.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1, the whole device of the utility model is simple and easy to operate, and the staff can arrange multiple production lines around the device, and the flange that needs to be put into production can be rotated and conveyed on the flange hook, when conveying to the vicinity of the required production line, the staff can conveniently take the flange from the flange hook, at the same time, the flange processed can be rotated and conveyed to the next production line again through the flange hook, save the production and transportation process, improve the production efficiency of flange.
[0016] 2、The utility model discloses a flange hook is set up, can make the transport of staff to flange more convenient, and the flange hook can conveniently transport the flange of staff, and staff can hang or take down the flange from the flange hook easily, save time and effort, improve work efficiency, reduce the work intensity of staff.
[0017] 3、The utility model discloses a second driving pulley, second driven pulley and belt are set up, can assist the pulley block to slide on the track through the rotation of first driving pulley and first driven pulley, provide more power for the rotation of pulley block, thereby help the rotation of flange hook that is fastened with pulley block, thereby improve the stability of flange hook rotation and transport flange, therefore have very extensive application prospect. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to make the technical scheme of the utility model clearer, the following will briefly introduce the drawings needed to be used in the description, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can also be obtained according to these drawings without paying creative labor for those skilled in the art;
[0019] Figure 1 It is the overall device structure schematic drawing of the utility model;
[0020] Figure 2 It is the structure schematic drawing of driving gear shaft, transmission gear shaft and driven gear shaft of the utility model;
[0021] Figure 3 It is the structure schematic drawing of driving shaft and driven shaft of the utility model;
[0022] Figure 4 It is the structure schematic drawing of pulley block and track of the utility model;
[0023] Figure 5 It is the structure schematic drawing of flange hook of the utility model;
[0024] Figure 6 It is the structure schematic drawing of pulley block of the utility model;
[0025] In the drawing: 1. base, 2. driving gear shaft, 3. transmission gear shaft, 4. driven gear shaft, 5. driving shaft, 6. first driving pulley, 7. pulley block, 701. idler wheel, 702. connecting plate, 703. connecting shaft, 704. pulley frame, 705. pulley, 8. track, 9. flange hook, 10. driven shaft, 11. first driven pulley, 12. second driving pulley, 13. second driven pulley, 14. belt, 15. driving motor, 16. top frame, 17. sliding slot, 18. support rod. DETAILED DESCRIPTION
[0026] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical solutions in the utility model will be described clearly and completely in combination with the drawings in the embodiments. Obviously, the embodiments described below are only some of the embodiments of the utility model, but not all the embodiments. Based on the embodiments in the patent, all other embodiments obtained by those skilled in the art without creative work are within the protection scope of the patent.
[0027] The embodiments provide a rotating conveying device for flange plate production, which comprises a base 1 composed of a plurality of cross beams and longitudinal beams, a driving gear shaft 2 arranged along an X-axis direction is arranged on the top of the base 1, a driving motor 15 is rotatably connected to one end of the driving gear shaft 2 through a bearing, an axle seat is rotatably connected to the other end of the driving gear shaft 2 through a bearing, and the axle seat is tightly connected with the base. Figures 1-6 The gear part of the driving gear shaft 2 is meshingly connected with a transmission gear shaft 3 arranged along a Z-axis direction, the gear part of the transmission gear shaft 3 is meshingly connected with a driven gear shaft 4 arranged along a Y-axis direction, and the driven gear shaft 4 is rotatably connected with a driving shaft 5 through a bearing.
[0028] The driving gear shaft 2, the transmission gear shaft 3 and the driven gear shaft 4 are all integrally composed of shafts and gears, and the gears are all conical gears; a conical gear is arranged on the middle section of the shaft of the driving gear shaft 2 and the driven gear shaft 4, and conical gears are arranged on both ends of the shaft of the transmission gear shaft 3; in addition, a fixed plate arranged along the Y-axis direction is fixedly connected to the base 1, the transmission gear shaft 3 is rotatably connected with an axle seat through a bearing, and the bottom of the axle seat is tightly connected with the fixed plate.
[0029] The driving shaft 5 is rotatably connected with a shaft seat through a bearing, the bottom of the shaft seat is fastened with a fixed plate; the driving shaft 5 is installed with a first driving wheel 6, the first driving wheel 6 is rotatably connected with a pulley block 7, the pulley block 7 is provided with a plurality of pulley blocks 7, the pulley block 7 is slidably connected with a track 8, the track 8 comprises an inner track and an outer track, the circumference size of the inner track is smaller than the circumference size of the outer track, the inner track and the outer track are arranged on the same horizontal plane, and the inner track is arranged on the inner side of the outer track, the inner track and the outer track are both provided with a sliding groove 17; the pulley block 7 comprises a roller 701 slidably connected with the track 8, the roller 701 is provided with two rollers 701, the roller 701 can slide in the sliding groove 17, the connecting plate 702 is rotatably connected between the two rollers 701, the connecting plate 702 is provided with a connecting shaft 703 at the bottom, the pulley bracket 704 is installed on the connecting shaft 703, and the pulley bracket 704 is symmetrically arranged with pulleys 705; the pulley bracket 704 is connected end to end, the bottom of the pulley bracket 704 is provided with a flange hook 9, and the flange hook 9 is used for suspending a flange plate.
[0030] Wherein, one end of the driving shaft 5 and the driven shaft 10 is rotatably connected with the base 1 through a bearing, the other end of the driving shaft 5 and the driven shaft 10 is rotatably connected with the top frame 16 through a bearing, the top frame 16 is composed of a plurality of beams and longitudinal beams; the base 1 and the top frame 16 are installed with support rods 18, the support rods 18 are provided with eight support rods 18, and the support rods 18 are evenly arranged between the base 1 and the top frame 16.
[0031] A driven shaft 10 is rotatably mounted on the base 1. The driven shaft 10 is arranged along the X-axis to the right of the driving shaft 5. A first driven wheel 11 is mounted on the driven shaft 10 and is slidably connected to the pulley block 7. A second driving wheel 12 and a second driven wheel 13 are respectively mounted on the driving shaft 5 and the driven shaft 10. A belt 14 is rotatably connected to the second driving wheel 12 and the second driven wheel 13. The drive motor 15 drives the drive gear shaft 2 to rotate, which in turn drives the transmission gear shaft 3 meshing with it to rotate. The transmission gear shaft 3 then drives the driven gear shaft 4 meshing with it to rotate. Consequently, the drive shaft 5, which is rotatably connected to the driven gear shaft 4, rotates, causing the first drive wheel 6, which is tightly connected to the drive shaft 5, to rotate. The rotation of the first drive wheel 6 causes the pulley block 7 to slide on the track 8 and also causes the first driven wheel 11, which is rotatably connected to the pulley block 7, to rotate. This causes the driven shaft 10 to rotate on the base 1 via a bearing. Simultaneously, the second drive wheel 12 on the drive shaft 5 rotates with the drive shaft 5, thereby driving the belt 14 rotatably connected to it. The belt 14 rotates, causing the second driven pulley 13, which is fastened to the driven shaft 10, to rotate. The arrangement of the second driving pulley 12, the second driven pulley 13, and the belt assists the rotation of the first driving pulley 6 and the first driven pulley 11, thereby contributing to the rotation of the pulley block 7 and the flange hook 9 on the pulley block 7, which facilitates more stable transport of the flange. Since the flange is transported by rotation, four production lines can be arranged around this device. Workers can remove the flange from the flange hook 9 and put it into the next production line, saving time for manual transport of the flange and reducing the workload of workers, simplifying the workflow, and therefore has a very wide range of application prospects.
[0032] The working principle of this utility model is as follows:
[0033] First, the operator starts the drive motor 15, causing the drive motor 15 to rotate the drive gear shaft 2. The drive gear shaft 2 then rotates the transmission gear shaft 3, which in turn rotates the driven gear shaft 4, which in turn rotates the drive shaft 5, which is rotatably connected to the driven gear shaft 4. The rotation of the drive shaft 5 causes the first drive wheel 6, which is fastened to it, to rotate. The rotation of the first drive wheel 6 causes the pulley block 7 to slide on the track 8, and the first driven wheel 11, which is rotatably connected to the pulley block 7, to rotate, thus causing the driven shaft 10 to rotate on the base 1. Simultaneously, the second drive wheel 12 on the drive shaft 5 rotates with the drive shaft 5, thereby driving the belt 14, which is rotatably connected to it, to rotate. The belt 14 causes the second driven wheel 13, which is fastened to the driven shaft 10, to rotate. The rotation of the pulley block 7 causes the flange hook 9, which is fastened to it, to rotate.
[0034] Secondly, the staff will need to produce the flange plate suspended to the flange hook 9, flange hook 9 with flange plate rotation transport, when the flange plate rotation transport to the next production line near, the staff will flange plate from flange hook 9, so that the flange plate into the next production line.
[0035] Wherein, the second driving pulley 12, 13 and the belt 14 of the second driven pulley can assist pulley block 7 on the first driving pulley 6 and the first driven pulley 11 rotation, thereby facilitating the rotation of the flange hook 9 fastened to the pulley block 7, thereby improving the stability of the flange hook 9 rotating transport flange plate, improve the production efficiency of the flange plate, reduce the work intensity of the staff transport flange plate, therefore has very wide application prospect.
[0036] The above description of the disclosed embodiments enables those skilled in the art to carry out or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A rotary conveying device for flange production, comprising a base (1), characterized in that, The top of the base (1) is provided with a drive gear shaft (2) arranged along the X-axis. The drive gear shaft (2) is meshed with a transmission gear shaft (3) arranged along the Z-axis. The transmission gear shaft (3) is meshed with a driven gear shaft (4) arranged along the Y-axis. The driven gear shaft (4) is connected to a drive rotating shaft (5). A first drive rotating wheel (6) is mounted on the drive rotating shaft (5). A pulley group (7) is rotatably connected to the first drive rotating wheel (6). The pulley group (7) is slidably connected to a rail. The pulley system (7) is provided with a flange hook (9); a driven shaft (10) is rotatably mounted on the base (1), and a first driven wheel (11) is mounted on the driven shaft (10), which is slidably connected to the pulley system (7); a second driven wheel (12) and a second driven wheel (13) are respectively mounted on the driving shaft (5) and the driven shaft (10), and a belt (14) is rotatably connected to the second driving wheel (12) and the second driven wheel (13).
2. The rotary conveying device for flange production according to claim 1, characterized in that, The driving gear shaft (2), transmission gear shaft (3), and driven gear shaft (4) are all integral units composed of shafts and gears. Both ends of the transmission gear shaft (3) are provided with bevel gears, and the driving gear shaft (2) and driven gear shaft (4) are provided with bevel gears in the middle section.
3. The rotary conveying device for flange production according to claim 1, characterized in that, The end of the drive gear shaft (2) is connected to a drive motor (15).
4. The rotary conveying device for flange production according to claim 1, characterized in that, One end of the active rotating shaft (5) and the driven rotating shaft (10) is rotatably connected to the base (1), and the other end of the active rotating shaft (5) and the driven rotating shaft (10) is rotatably connected to the top frame (16).
5. A rotary conveying device for flange production according to claim 1, characterized in that, The track (8) includes an inner track and an outer track, and both the inner track and the outer track are provided with grooves (17).
6. A rotary conveying device for flange production according to claim 1, characterized in that, The pulley assembly (7) includes rollers (701) that are slidably connected to the track (8). There are two rollers (701), and a connecting plate (702) is rotatably connected between the two rollers (701). A connecting shaft (703) is provided at the bottom of the connecting plate (702), and a pulley frame (704) is installed on the connecting shaft (703). Pulleys (705) are symmetrically arranged on the pulley frame (704).
7. A rotary conveying device for flange production according to claim 1, characterized in that, The top of the flange hook (9) is securely connected to the bottom of the pulley bracket (704).
8. A rotary conveying device for flange production according to claim 1, characterized in that, A support rod (18) is installed between the base (1) and the top frame (16).