Evaporation device for improving utilization rate of evaporation boat
By combining the rotating device and the wire feeding device, the problem of uneven temperature caused by etching cracks in the evaporation boat was solved, thus achieving efficient utilization of the evaporation boat and improving the coating quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-20
AI Technical Summary
At high temperatures, the evaporation boat develops pits and cracks due to aluminum wire etching, resulting in uneven heating of the evaporation boat, which affects evaporation efficiency and coating quality, and is also prone to damage, reducing utilization.
By designing a rotating device and a wire feeding device, the evaporation boat can be oscillated and rotated, and the wire feeding pitch can be adjusted. This increases the contact area between the evaporation boat and the metal wire, avoids etching cracks, and improves the durability of the evaporation boat and the coating efficiency.
It effectively extends the service life of the evaporation boat, reduces the risk of coating splatter, improves coating yield and evaporation efficiency, and ensures the uniformity of the evaporation surface.
Smart Images

Figure CN224015752U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of evaporation technology, concretely relates to an evaporation device for improving utilization rate of evaporation boat. BACKGROUND
[0002] The functional current collector has a multilayer composite structure of "high polymer intermediate layer + conductive metal layer", and can provide a large resistance to cut off or reduce the short-circuit current in a short time through fusing and insulation when a short circuit occurs in the battery, thereby effectively preventing thermal runaway of the battery and improving the safety of the battery. The base material of the functional current collector is a high polymer film, and the copper plating and aluminum plating are realized by using a winding plating film process. In order to ensure the efficiency, the composite aluminum current collector is mostly plated with aluminum by evaporation. In order to ensure the production of long meters of aluminum plating, the aluminum evaporation is performed by resistance heating of an evaporation boat, and an aluminum wire coil is continuously and stably fed to the evaporation boat at high temperature. After the aluminum wire is melted, stable aluminum vapor is deposited and attached to the high polymer film flexible material.
[0003] After the aluminum wire sent by the wire feeding mechanism reaches the fixed position on the surface of the evaporation boat, the aluminum wire is melted to generate aluminum vapor. However, as the evaporation continues, the evaporation boat will be etched to form pits and cracks at the landing point of the aluminum wire under the action of the molten aluminum at high temperature. During the process of generating high temperature by resistance heating of the evaporation boat, the resistance of the position with pits and cracks will change, causing the heating temperature of the evaporation boat in the region to be uneven. The aluminum liquid is prone to splashing at the position with uneven cold and hot temperatures, resulting in poor appearance of the plated film product. In addition, the pits and cracks formed on the evaporation boat reduce the spreading area of the aluminum liquid on the surface of the evaporation boat, affecting the evaporation efficiency of the evaporation boat. When the corrosion of the pits and cracks is serious, the function of the evaporation boat will be seriously reduced, resulting in failure of the evaporation boat. TECHNICAL SOLUTION
[0004] The utility model aims at providing an evaporation device for improving the utilization rate of an evaporation boat, which improves the above problems by the cooperation of the evaporation boat and the wire feeding device.
[0005] To achieve the above-mentioned purpose, the utility model provides a technical solution:
[0006] An evaporation device for improving the utilization rate of an evaporation boat, comprising:
[0007] An evaporation electrode, which comprises a positive evaporation electrode and a negative evaporation electrode;
[0008] An evaporation boat, which is arranged between the positive evaporation electrode and the negative evaporation electrode. The evaporation boat has a first connecting part and a second connecting part at both ends thereof for respectively abutting against the positive evaporation electrode and the negative evaporation electrode. A first connecting part and a second connecting part are connected by an evaporation space. An evaporation space is provided with a wire feeding evaporation port above it.
[0009] A rotating device, the positive evaporation electrode, the negative evaporation electrode and the evaporation boat are arranged on the rotating device.
[0010] A wire feeding device, the wire feeding device is used for conveying the metal wire to the evaporation space, and the wire feeding device has a wire feeding adjusting part with an adjustable pitch angle.
[0011] In order to optimize the above technical scheme, the specific measures taken further include:
[0012] The rotating device comprises a rotating surface, the rotating surface is provided with a positive evaporation electrode mounting port and a negative evaporation electrode mounting port, and the connecting pipelines of the positive evaporation electrode and the negative evaporation electrode are respectively led out from the positive evaporation electrode mounting port and the negative evaporation electrode mounting port.
[0013] The bottom of the positive evaporation electrode and the negative evaporation electrode is provided with a step, the periphery of the evaporation electrode mounting port is provided with a groove body, and the step is embedded in the groove body of the evaporation electrode mounting port.
[0014] Further, the positive evaporation electrode and the negative evaporation electrode are respectively provided with a first clamping piece and a second clamping piece, the first clamping piece is used for clamping and fixing the first connecting part at one end of the evaporation boat, and the second clamping piece is used for clamping and fixing the second connecting part at the other end of the evaporation boat.
[0015] The rotating device is connected with a driving motor, the driving motor is used for making the rotating device rotate by a first set angle in a clockwise direction and then rotate by a second set angle in an anticlockwise direction, and the rotation is repeated in this way.
[0016] The sum of the first set angle and the second set angle is 180°-360°.
[0017] Further, the first set angle and the second set angle are respectively 90°-180°.
[0018] The wire feeding device comprises a wire feeding advancing structure and a wire feeding adjusting part, the wire feeding adjusting part comprises a guide pipe and a guide pipe angle adjusting structure, the guide pipe has a wire inlet and a wire outlet, the wire feeding end of the wire feeding advancing structure is connected with the wire inlet of the guide pipe, and the wire outlet of the guide pipe is used for wire outlet to the evaporation space.
[0019] The guide pipe is an arc-shaped pipe, and the center of the arc of the arc-shaped pipe is below the arc-shaped pipe.
[0020] Further, the guide pipe angle adjusting structure comprises a connecting assembly connected with the guide pipe and a supporting assembly supporting the connecting assembly and the guide pipe, and the connecting assembly and the supporting assembly are rotationally connected.
[0021] Compared with the prior art, the beneficial effects of the utility model are:
[0022] The utility model discloses a send silk device's send silk pitch adjusting and the swing rotation of evaporation boat can fully expand the send silk contact area of evaporation boat and metal wire, avoid the etching crack of evaporation boat, reduce the service life of evaporation boat, the risk of sputtering of coating due to temperature uneven and evaporation boat damage and can make the metal liquid spread more, expand evaporation surface and improve the evaporation efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 Structure schematic diagram of evaporation electrode and evaporation boat.
[0024] Figure 2 Structure schematic diagram of evaporation electrode, evaporation boat and rotating device.
[0025] Figure 3 Structure schematic diagram of evaporation boat.
[0026] Figure 4 Schematic diagram of evaporation principle.
[0027] Figure 5 Schematic diagram of send silk device.
[0028] In the drawing: 1-positive evaporation electrode, 2-evaporation boat, 3-negative evaporation electrode, 4-first connecting portion, 5-second connecting portion, 6-evaporation space, 7-send silk evaporation mouth, 8-rotating device, 9-rotation surface, 10-positive evaporation electrode installation mouth, 11-negative evaporation electrode installation mouth, 12-step, 13-first clamping piece, 14-second clamping piece, 15-driving motor, 16-guiding pipe, 17-coating, 18-metal wire disc, 19-guiding pipe angle adjusting structure, 20-connecting assembly, 21-supporting assembly, 22-rotation connecting point, 23-silk inlet, 24-silk outlet, 25-coating cold drum, 26-unwinding end, 27-winding end, 28-sending silk landing point. DETAILED DESCRIPTION
[0029] The above content of the utility model will be further explained in the form of embodiment, but this should not be understood as the range of the above subject matter of the utility model is limited to the following embodiment, and the technology realized based on the above content of the utility model belongs to the range of the utility model.
[0030] In the description of the utility model, it also needs to be explained that:
[0031] The positional relationship or the positional relation in the description is based on the relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or the component must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms such as "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0032] The utility model provides a kind of evaporation device of improving evaporation boat utilization, including:
[0033] Evaporation electrode, evaporation electrode includes positive evaporation electrode 1 and negative evaporation electrode 3;
[0034] Evaporation boat 2, evaporation boat 2 is arranged between positive evaporation electrode 1 and negative evaporation electrode 3, as Figure 1 As shown, the two ends of evaporation boat 2 have first connecting part 4 and second connecting part 5 for respectively butting with positive evaporation electrode 1 and negative evaporation electrode 3, and evaporation space 6 between first connecting part 4 and second connecting part 5, evaporation space 6 upper has wire feeding evaporation port 7;
[0035] Rotary device 8, positive evaporation electrode 1, negative evaporation electrode 3 and evaporation boat 2 are arranged on rotary device 8;
[0036] Wire feeding device, wire feeding device is used to deliver metal wire to evaporation space 6, and wire feeding device has wire feeding adjusting part with adjustable pitch angle.
[0037] The utility model mainly aims at the problem of existing functional current collector evaporation coating, in combination with current coating equipment and process, a kind of evaporation device is proposed;In the embodiment, take functional aluminum current collector evaporation aluminum coating as an example, and the metal wire therein is aluminum wire;The utility model can effectively improve the utilization of evaporation boat, and can help to stabilize evaporation coating, and improve evaporation efficiency.
[0038] As shown in Figure 2 As shown in the figure, rotary device 8 includes rotating surface 9, and rotating surface 9 is provided with positive evaporation electrode mounting port 10 and negative evaporation electrode mounting port 11, and the connecting pipelines of positive evaporation electrode 1 and negative evaporation electrode 3 are respectively led out from positive evaporation electrode mounting port 10 and negative evaporation electrode mounting port 11.
[0039] In some embodiments, positive evaporation electrode 1 and negative evaporation electrode 3 are provided with steps 12 at the bottom, and the periphery of evaporation electrode mounting port is provided with groove body, and step 12 is embedded in the groove body of evaporation electrode mounting port.
[0040] In some embodiments, the positive evaporation electrode 1 and the negative evaporation electrode 3 are respectively provided with a first clamping member 13 and a second clamping member 14. The first clamping member 13 is used to clamp and fix it to a first connecting portion 4 at one end of the evaporation boat 2, and the second clamping member 14 is used to clamp and fix it to a second connecting portion 5 at the other end of the evaporation boat 2. The clamping members are used to make the corresponding electrode more tightly and firmly connected to the end of the evaporation boat, and to maintain a relatively stable connection during rotation.
[0041] The rotating device 8 is connected to a drive motor 15. The drive motor 15 is used to make the rotating device 8 rotate clockwise by a first set angle and then counterclockwise by a second set angle. This oscillating rotation is repeated, thereby making the evaporation boat 2 oscillate and change its orientation. In conjunction with the wire feeding process of the wire feeding device, the area of the position on the evaporation boat 2 that receives the wire is expanded.
[0042] The sum of the first set angle and the second set angle is 180°~360°.
[0043] In some implementations, the first set angle and the second set angle are 90° to 180° respectively.
[0044] The wire feeding device includes a wire feeding and advancing structure and a wire feeding adjustment section, such as... Figure 5 As shown, the wire feeding adjustment unit includes a guide tube 16 and a guide tube angle adjustment structure 19. The guide tube 16 has a wire inlet 23 and a wire outlet 24. The wire feeding end of the wire feeding propulsion structure is connected to the wire inlet 23 of the guide tube 16, and the wire outlet 24 of the guide tube 16 is used to feed the wire to the evaporation space 6. The wire feeding propulsion structure can employ various wire feeding mechanisms in the prior art (not shown in the figure), which are used to push and transfer the metal wire in the wire spool 18 towards the evaporation boat 2. The wire feeding adjustment unit, including the guide tube 16 and the guide tube angle adjustment structure 19, is used to change the angle at which the metal wire is driven towards the evaporation boat 2 in a convenient and quick manner, thereby allowing the wire feeding landing point on the evaporation boat 2 to be varied. Figure 3 As shown in the figure, the dots in the diagram represent an example of the wire feeding point 28.
[0045] The guide tube 16 is an arc-shaped tube, with the center of the arc located at the bottom of the arc tube.
[0046] In some embodiments, the guide tube angle adjustment structure 19 includes a connecting component 20 connecting the guide tube 16 and a supporting component 21 supporting the connecting component 20 and the guide tube 16, wherein the connecting component 20 and the supporting component 21 are rotatably connected.
[0047] This invention, through the adjustment of the wire feeding pitch of the wire feeding device and the swaying rotation of the evaporation boat 2, can fully expand the contact area between the evaporation boat 2 and the metal wire. Due to the change in the wire feeding pitch angle, the aluminum wire is fed to different positions on the evaporation boat 2, that is, the longitudinal wire feeding landing position of the evaporation boat 2 is different, and the etching position of the evaporation boat 2 changes from a point to a line, thereby extending the erosion etching resistance life of the evaporation boat 2. Due to the swaying rotation of the evaporation boat 2, the wire feeding landing position changes relatively laterally, and the etching position of the evaporation boat 2 changes from a line to a surface, further improving the durability and evaporation area of the evaporation boat 2.
[0048] This invention can avoid etching cracks in the evaporation boat 2 caused by long-term contact between certain fixed positions and molten metal wires, reduce the service life of the evaporation boat 2, increase the risk of splashing damage to the coating 17 caused by uneven temperature and damage to the evaporation boat 2, improve the yield of the coating 17 product, and allow the molten metal to spread out more, expand the evaporation surface, and improve the evaporation efficiency.
[0049] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent substitutions, and improvements made by those skilled in the art to the above embodiments without departing from the scope of the present utility model's technical solution and based on the technical essence of the present utility model shall still fall within the protection scope of the present utility model's technical solution.
Claims
1. An evaporation apparatus for improving the utilization rate of an evaporation boat, characterized in that, include: Vapor deposition electrode, wherein the vapor deposition electrode includes a positive vapor deposition electrode and a negative vapor deposition electrode; An evaporation boat is disposed between a positive evaporation electrode and a negative evaporation electrode. The two ends of the evaporation boat have a first connecting part and a second connecting part for docking with the positive evaporation electrode and the negative evaporation electrode, respectively. The space between the first connecting part and the second connecting part is a evaporation space. A wire feeding evaporation port is provided above the evaporation space. The rotating device, wherein the positive vapor deposition electrode, the negative vapor deposition electrode and the evaporation boat are mounted on the rotating device; A wire feeding device is used to convey a metal wire to a vapor deposition space, and the wire feeding device has a wire feeding adjustment section with an adjustable pitch angle.
2. The evaporation apparatus for improving the utilization rate of the evaporation boat according to claim 1, characterized in that: The rotating device includes a rotating surface, on which a positive evaporation electrode mounting port and a negative evaporation electrode mounting port are provided, and the connecting lines of the positive evaporation electrode and the negative evaporation electrode are respectively led out from the positive evaporation electrode mounting port and the negative evaporation electrode mounting port.
3. The evaporation apparatus for improving the utilization rate of the evaporation boat according to claim 1, characterized in that: The positive and negative evaporation electrodes are provided with steps at their bottoms, and a groove is provided around the evaporation electrode mounting port, with the steps embedded in the groove of the evaporation electrode mounting port.
4. The evaporation apparatus for improving the utilization rate of the evaporation boat according to claim 1, characterized in that: The positive evaporation electrode and the negative evaporation electrode are respectively provided with a first clamping member and a second clamping member. The first clamping member is used to clamp and fix with a first connecting part at one end of the evaporation boat, and the second clamping member is used to clamp and fix with a second connecting part at the other end of the evaporation boat.
5. The evaporation apparatus for improving the utilization rate of the evaporation boat according to claim 1, characterized in that: The rotating device is connected to a drive motor, which is used to make the rotating device rotate clockwise by a first set angle and then counterclockwise by a second set angle, and so on, swinging and rotating repeatedly.
6. The evaporation apparatus for improving the utilization rate of the evaporation boat according to claim 5, characterized in that: The sum of the first set angle and the second set angle is 180°~360°.
7. The evaporation apparatus for improving the utilization rate of the evaporation boat according to claim 5, characterized in that: The first set angle and the second set angle are 90°~180° respectively.
8. The evaporation apparatus for improving the utilization rate of the evaporation boat according to claim 1, characterized in that: The wire feeding device includes a wire feeding and pushing structure and a wire feeding adjustment part. The wire feeding adjustment part includes a guide tube and a guide tube angle adjustment structure. The guide tube has a wire inlet and a wire outlet. The wire feeding end of the wire feeding and pushing structure is connected to the wire inlet of the guide tube. The wire outlet of the guide tube is used to feed the wire to the evaporation space.
9. The evaporation apparatus for improving the utilization rate of the evaporation boat according to claim 8, characterized in that: The guide tube is an arc-shaped tube, with the center of the arc located at the bottom of the tube.
10. The evaporation apparatus for improving the utilization rate of the evaporation boat according to claim 8, characterized in that: The guide tube angle adjustment structure includes a connecting component connecting the guide tube and a supporting connecting component and a supporting component for the guide tube, wherein the connecting component and the supporting component are rotatably connected.