Zinc plate with cavity heat insulation effect
By incorporating honeycomb blocks and an air extraction system within the zinc plate cavity, combined with zinc-nickel alloy interlayers and reflective coatings, the problem of insufficient thermal insulation performance of zinc plates is solved, achieving efficient thermal insulation and structural support, reducing surface temperature without increasing material thickness.
Patent Information
- Application Number
- CN202520700954.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2026-03-20
- Estimated Expiration
- 2035-04-14
AI Technical Summary
Traditional zinc plates have poor thermal insulation performance, and the surface temperature rises during the hot summer months. In addition, traditional thermal insulation measures increase the thickness and weight of the material.
Honeycomb blocks are fixed inside the zinc plate and connected by ventilation slots. Air extraction channels and micro air extraction ports are set up. Combined with zinc-nickel alloy partitions and reflective heat-insulating coatings, vacuum heat insulation and structural support are achieved.
It significantly reduces the surface temperature of zinc plates, improves thermal insulation, and enhances structural strength to prevent collapse, without increasing material thickness or weight.
Smart Images

Figure CN224016614U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of zinc plate technology, specifically to a zinc plate with cavity heat insulation effect. Background Technology
[0002] Zinc plate refers to steel plate with a layer of zinc on its surface. Zinc plating is a commonly used, economical and effective method of rust prevention, and about half of the world's zinc production is used for this process.
[0003] Traditional zinc sheets, such as galvanized steel sheets commonly used in construction, have poor thermal insulation properties. During the hot summer months, their surface temperature often rises above 60°C, significantly increasing the indoor heat load. Traditional insulation measures, such as adding a layer of rock wool, while effective to some extent, increase the overall thickness and weight of the material, making them inconvenient to use. Utility Model Content
[0004] The purpose of this invention is to provide a zinc plate with cavity insulation effect to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a zinc plate with cavity heat insulation effect, comprising a zinc plate body, wherein a plurality of honeycomb blocks are fixed in the inner cavity of the zinc plate body, a plurality of ventilation grooves are formed on the surface of the honeycomb blocks, the plurality of honeycomb blocks are connected through the ventilation grooves, and an air extraction channel is formed on one side of the surface of the zinc plate body, wherein a micro air extraction port is provided on the surface of the air extraction channel.
[0006] Preferably, the surface of the zinc plate body cavity is provided with a partition layer, and the partition layer is made of zinc-nickel alloy plating.
[0007] Preferably, several of the honeycomb blocks are continuously distributed in the inner cavity of the zinc plate body, and both ends are connected to the cavity of the zinc plate body.
[0008] Preferably, the surface of the zinc plate body is provided with a reflective heat-insulating coating, and the reflective layer thickness is 5-10μm.
[0009] Preferably, the ventilation slots are equidistantly formed on the surface of the honeycomb block, and the pore diameter is ≤2mm.
[0010] Preferably, the diameter of the air extraction port of the air extraction cavity is 0.1-0.5 cm.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] This invention, through the vacuum effect within the zinc plate body, can isolate heat transfer, and through the coating on the surface of the zinc plate body, can significantly reduce the surface temperature of the zinc plate. Furthermore, with the cooperation of the interlayer, the heat insulation effect of the zinc plate body is improved. In addition, through the honeycomb block, the structural strength of the zinc plate body can be improved, preventing the zinc plate body from collapsing due to the cavity during daily use. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0014] Figure 2 This is a three-dimensional structural diagram of the zinc plate body after it has been cut open in this utility model;
[0015] Figure 3 This is a partial three-dimensional structural diagram of the present invention;
[0016] Figure 4 This is a partial three-dimensional structural diagram of the present invention.
[0017] In the diagram: 1. Zinc plate body; 2. Honeycomb block; 3. Ventilation groove; 4. Partition; 5. Air extraction channel; 6. Miniature air extraction port. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-4 As shown, a zinc plate with cavity heat insulation effect includes a zinc plate body 1, a number of honeycomb blocks 2 are fixed in the inner cavity of the zinc plate body 1, a number of ventilation grooves 3 are opened on the surface of the honeycomb blocks 2, the number of honeycomb blocks 2 are connected through the ventilation grooves 3, and an air extraction channel 5 is opened on one side of the surface of the zinc plate body 1, and a micro air extraction port 6 is provided on the surface of the air extraction channel 5.
[0020] Under the vacuum effect inside the zinc plate body 1, this utility model can isolate the transfer of heat. Under the effect of the coating on the surface of the zinc plate body 1, the surface temperature of the zinc plate is significantly reduced. In addition, with the cooperation of the partition layer 4, the heat insulation effect of the zinc plate body 1 is improved. Furthermore, under the effect of the honeycomb block 2, the structural strength of the zinc plate body 1 can be improved, preventing the zinc plate body 1 from collapsing due to the cavity during daily use.
[0021] A partition 4 is provided on the surface of the cavity of the zinc plate body 1. The material of the partition 4 is a zinc-nickel alloy coating. In this embodiment, through the setting of the partition 4, the zinc-nickel alloy coating is a metal coating that combines the properties of zinc and nickel. It is mainly used to improve the corrosion resistance, wear resistance and mechanical properties of the metal substrate, thereby improving the durability of the metal substrate of the zinc plate body 1.
[0022] Several honeycomb blocks 2 are continuously distributed in the inner cavity of the zinc plate body 1, and both ends are connected to the cavity of the zinc plate body 1. In this embodiment, this arrangement not only blocks the air convection heat transfer in the inner cavity of the zinc plate body 1, but also provides certain support for the use of the zinc plate body 1, avoids the zinc plate body 1 from being deformed by external force, and prevents the zinc plate body 1 from collapsing under vacuum negative pressure.
[0023] In vacuum technology, vacuum degree is a physical quantity that describes the rarefaction of gas within a vacuum container. Pressures below one atmosphere can be considered a vacuum. Numerically, vacuum degree is equal to the rarefaction pressure of the gas within the vacuum container, and its unit is Pascal (Pa).
[0024] The surface of the zinc plate body 1 is coated with a reflective heat-insulating coating with a reflective layer thickness of 5-10 μm. In this embodiment, through this coating, the reflective heat-insulating coating utilizes nanotechnology and special pigments to reflect most of the solar radiation energy, significantly reducing the surface temperature. The coating also has waterproof, crack-resistant, and corrosion-resistant properties, and is environmentally friendly and durable, suitable for metal surfaces, and can extend the service life of the zinc plate.
[0025] Ventilation slots 3 are equidistantly opened on the surface of the honeycomb block 2, and the aperture is ≤2mm. In this embodiment, this arrangement allows air convection in the inner cavity of each honeycomb block 2, and can achieve the effect of reducing airflow.
[0026] The diameter of the air extraction port of the air extraction channel 5 is 0.1-0.5cm. In this embodiment, this setting can avoid the loss of structural strength of the zinc plate body 1 and improve the practicality of the zinc plate body 1.
[0027] Working principle: After the zinc plate body 1 is installed, the operator can extract the air from the inner cavity of the zinc plate body 1 through the air extraction channel 5 and the micro air extraction port 6. Under the action of the air groove 3 on the surface of the honeycomb block 2, the air in the inner cavity of the zinc plate body 1 is connected, thereby improving the reliability of vacuuming. The vacuum degree is ≤10kPa. After the extraction is completed, low temperature glass powder is used to locally seal the area by infrared heating to prevent the zinc plate from deforming.
[0028] In daily use, the zinc plate body 1 can reflect and isolate heat under the action of the reflective heat insulation coating on the surface of the zinc plate body 1. Under the action of the vacuum in the inner cavity of the zinc plate body 1, heat can be isolated and transferred. Under the action of the honeycomb block 2, the structural strength of the zinc plate body 1 is improved, and the collapse of the zinc plate body 1 is avoided due to the vacuum being drawn.
[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A zinc plate with cavity insulation effect, comprising a zinc plate body (1), characterized in that: The inner cavity of the zinc plate body (1) is fixed with several honeycomb blocks (2), and several ventilation grooves (3) are opened on the surface of the honeycomb blocks (2). Several honeycomb blocks (2) are connected through ventilation grooves (3). An air extraction channel (5) is opened on one side of the surface of the zinc plate body (1), and a micro air extraction port (6) is provided on the surface of the air extraction channel (5).
2. The zinc plate with cavity insulation effect according to claim 1, characterized in that: The surface of the cavity of the zinc plate body (1) is provided with a partition (4), and the material of the partition (4) is a zinc-nickel alloy plating.
3. The zinc plate with cavity insulation effect according to claim 1, characterized in that: Several of the honeycomb blocks (2) are continuously distributed in the inner cavity of the zinc plate body (1), and both ends are connected to the cavity of the zinc plate body (1).
4. A zinc plate with cavity insulation effect according to claim 1, characterized in that: The surface of the zinc plate body (1) is provided with a reflective heat insulation coating, and the thickness of the reflective layer is 5-10μm.
5. A zinc plate with cavity insulation effect according to claim 1, characterized in that: The ventilation slots (3) are equidistantly opened on the surface of the honeycomb block (2), and the pore diameter is ≤2mm.
6. A zinc plate with cavity insulation effect according to claim 1, characterized in that: The diameter of the air extraction port of the air extraction chamber (5) is 0.1-0.5cm.