Vibrating dryer
By installing filters and vibration components in the vibratory dryer, free moisture in the material to be dried is filtered and discharged. Combined with vibration, tumbling, and flow heating, the problem of low efficiency in vibratory dryers is solved, and a highly efficient material drying effect is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-03-20
AI Technical Summary
Existing vibration dryers have low drying efficiency when processing solid-liquid mixtures with high moisture content.
A filter element is installed inside the drying kettle, with the corresponding liquid outlet pipe located at the bottom. This filter element filters and discharges free moisture from the material to be dried. Combined with a vibration component, the drying kettle vibrates, causing the material to tumble and flow and be heated evenly, thus accelerating moisture evaporation.
By combining filtration and vibration components, the moisture content of the filtered material in the drying kettle is reduced, the heating area is increased, the drying efficiency is improved, the material is heated evenly throughout, and the evaporation of moisture is further accelerated.
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Figure CN224018688U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to drying machine technical field especially relates to a vibration drying machine. BACKGROUND
[0002] The vibration drying machine makes the material form fluidized state in the drying container through the exciting force generated by the vibration motor, and the heat medium in the kettle body jacket contacts the material, evaporates the water under low pressure, and discharges outside the kettle by the vacuum pump, so that the drying is realized. Specifically, the material enters from the feeding port, the vibration makes the material continuously turn over in the container, exchanges heat with the heat medium in the jacket, and the water is evaporated in the form of steam, and the dried material is separated and discharged from the discharge port.
[0003] The existing material to be dried is usually a solid-liquid mixture, and the vibration drying machine needs to evaporate all the liquid during the drying process. When the moisture carried by the material to be dried is more, the drying efficiency of the vibration drying machine is low. UTILITY MODEL CONTENT
[0004] The utility model discloses a kind of vibration drying machines, which can improve drying efficiency.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] The vibration drying machine comprises:
[0007] The drying kettle is provided with a liquid outlet pipe and a heating port at the bottom, the heating port is communicated with the hot outlet of external heating equipment, the top of the drying kettle is provided with a feeding port, and the feeding port is communicated with the discharge port of upstream equipment;
[0008] The filter element is fixedly arranged in the drying kettle and located at the bottom of the drying kettle, and the filter element is correspondingly arranged with the liquid outlet pipe;
[0009] The vibration assembly is arranged outside the drying kettle and connected with the drying kettle to drive the drying kettle to vibrate.
[0010] As a further technical solution, the bottom of the drying kettle is provided with a filter groove, the liquid outlet pipe is arranged at the bottom of the filter groove, and the filter element is arranged at the open end of the filter groove.
[0011] As a further technical solution, the filter element is provided with a plurality of filter elements, which are sequentially arranged in the filter groove along the depth direction of the filter groove, and the filtering accuracy of the plurality of filter elements increases sequentially from the opening of the filter groove to the bottom wall of the filter groove.
[0012] As a further technical scheme, the bottom wall of the filter tank is provided as an inclined surface, and the liquid outlet pipe is arranged at the lowest position of the bottom wall of the filter tank.
[0013] As a further technical scheme, the vibrating dryer further comprises a liquid discharge pipe and a backwashing pipe, one of the liquid discharge pipe and the backwashing pipe is communicated with the liquid outlet pipe, and the backwashing pipe is communicated with an external backwashing device.
[0014] As a further technical scheme, the vibrating dryer further comprises a three-way valve, the three-way valve is arranged at the liquid outlet pipe, and the liquid discharge pipe and the backwashing pipe are connected to the three-way valve.
[0015] As a further technical scheme, the drying kettle comprises a cylinder, a jacket and an insulation layer, the insulation layer is wrapped outside the cylinder, the jacket is arranged between the insulation layer and the cylinder, the heating port is communicated with the jacket, and the liquid outlet pipe and the material inlet are arranged at the cylinder.
[0016] As a further technical scheme, a top portion of the cylinder is provided with a flushing pipe, the flushing pipe is extended out of the insulation layer and is communicated with an external flushing device.
[0017] As a further technical scheme, a top portion of the drying kettle is further provided with a vacuum pipe, the vacuum pipe is extended out of the insulation layer and is communicated with an external vacuumizing device.
[0018] As a further technical scheme, the vibrating assembly comprises a driving member, an eccentric wheel, a connecting shaft and a bearing seat.
[0019] Two ends of the connecting shaft are respectively drivingly connected to the driving member and the bearing seat, the eccentric wheel is arranged at the connecting shaft, and the bearing seat is connected to the drying kettle.
[0020] Compared with the prior art, the vibrating dryer has the following technical advantages:
[0021] The filter piece is arranged in the inner part of the drying kettle, and the filter piece is arranged at the bottom of the drying kettle corresponding to the liquid outlet pipe. After the material to be dried enters the drying kettle from the feeding port, the filter piece can filter the free moisture in the material to be dried, and the filtered moisture is discharged out of the drying kettle through the liquid outlet pipe. Then, the heat medium is introduced into the drying kettle through the heating port to dry the filtered material. In the whole process, the water content of the filtered material in the drying kettle is reduced, and the drying efficiency is improved, because the free moisture in the material to be dried is filtered out and discharged out of the drying kettle. The material is continuously rolled and flowed when the drying kettle is vibrated by the vibration assembly. When the heat medium is introduced into the drying kettle from the heating port to heat the filtered material in the drying kettle, the flowing of the material in the drying kettle also increases the heating area of the material, and ensures that the filtered material in the drying kettle is uniformly heated, so that the evaporation of the moisture of the material is accelerated, and the drying efficiency is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments of the present application will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the contents of the embodiments of the present application and the drawings.
[0023] Figure 1 is a structural schematic diagram of the vibration drying machine provided by the embodiments of the present application;
[0024] Figure 2 is a structural schematic diagram of the vibration drying machine provided by the embodiments of the present application;
[0025] Figure 3 is a structural schematic diagram of the drying kettle in the vibration drying machine provided by the embodiments of the present application;
[0026] Figure 4 is a structural schematic diagram of the vibration assembly in the vibration drying machine provided by the embodiments of the present application.
[0027] In the drawings:
[0028] 100, drying kettle; 101, cylinder; 102, jacket; 103, heat preservation layer; 110, liquid outlet pipe; 120, feeding port; 130, filter groove; 140, flushing pipe; 150, vacuum pipe;
[0029] 200, filter piece;
[0030] 300, vibration assembly; 310, driving piece; 320, eccentric wheel; 340, bearing seat; 350, coupling; 360, universal joint. DETAILED DESCRIPTION
[0031] Before any embodiments of the application are explained in detail, it is to be understood that the application is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the above-described drawings. It is being contemplated that the application can be implemented in other embodiments that do not depart from the spirit and scope of the claimed application.
[0032] In this application, the terms "include", "comprise", "have", or any other variant thereof are intended to cover a non-exclusive inclusion, such that processes, methods, articles, or apparatuses that include a series of elements are not limited to those elements, but can include other elements not expressly listed or inherent to such processes, methods, articles, or apparatuses. Without further limitation, an element defined by the phrase "comprising a" does not exclude the existence of additional identical elements in the process, method, article, or apparatus that includes the element.
[0033] In this application, the term "and / or", is a descriptive association relationship of associated objects, which means that there can be three kinds of relationships. For example, A and / or B, can represent the following three cases: A exists alone, A and B exist together, and B exists alone. In addition, the character " / " in this application generally represents a "and / or" relationship between the front and rear associated objects.
[0034] In this application, the terms "connect", "combine", "couple", "mount" can be direct connection, combination, coupling or mounting, or indirect connection, combination, coupling or mounting. Among them, direct connection refers to the connection of two parts or components without the need for an intermediate part, and indirect connection refers to the connection of two parts or components with at least one intermediate part. In addition, "connection" and "coupling" are not limited to physical or mechanical connection or coupling, and can include electrical connection or coupling.
[0035] In this application, those of ordinary skill in the art will understand that the relative terms used in connection with a quantity or a condition (for example, "about", "approximately", "substantially" and the like) include the value indicated and have the meaning indicated by the context. For example, the relative terms at least include the degree of error related to the measurement of a specific value, the tolerance caused by manufacturing, assembly, use, etc. related to a specific value. Such terms should also be considered to disclose the range defined by the absolute values of the two endpoints. The relative term can refer to a certain percentage (for example, 1%, 5%, 10% or more) of the indicated value. The numerical value without the relative term should also be disclosed as a specific value with a tolerance. In addition, "substantially" when expressing the relative angular positional relationship (for example, substantially parallel, substantially perpendicular), can refer to a certain degree (for example, 1 degree, 5 degrees, 10 degrees or more) added or subtracted from the indicated angle.
[0036] In this application, it will be understood by those of ordinary skill in the art that the functions performed by the components can be performed by one component, multiple components, one part, or multiple parts. Similarly, the functions performed by the parts can also be performed by one part, one component, or a combination of multiple parts.
[0037] In this application, the terms "upper", "lower", "left", "right", "front", "back", and the like are described in the orientation and positional relationship shown in the drawings, and should not be understood as limiting the embodiments of the application. In addition, it is also understood in the context that when referring to an element connected to another element "on" or "under", it can not only be directly connected to another element "on" or "under", but also indirectly connected to another element "on" or "under" through an intermediate element. It should also be understood that the terms "upper", "lower", "left", "right", "front", "back", and the like not only represent the positive direction, but also can be understood as the side direction. For example, the lower side can include the directly below, left below, right below, front below, and back below, etc.
[0038] In combination Figures 1 to 4 As shown, the vibration dryer provided by the embodiment is used to complete material drying and improve drying efficiency.
[0039] In actual production, the materials that can be dried by the vibration dryer include but are not limited to powder coatings, lithium battery positive electrode materials, waste resins, etc. In the embodiment, the material dried by the vibration dryer is specifically radioactive medium.
[0040] Specifically, the vibration dryer comprises a drying kettle 100, a filter 200, and a vibration assembly 300: the bottom of the drying kettle 100 is provided with a liquid outlet pipe 110 and a heating port, the heating port is in communication with the hot outlet of an external heating device, the top of the drying kettle 100 is provided with a feeding port 120, the feeding port 120 is in communication with the discharge port of the upstream equipment; the filter 200 is fixedly arranged in the drying kettle 100 and is correspondingly arranged with the liquid outlet pipe 110; the vibration assembly 300 is arranged outside the drying kettle 100 and is in driving connection with the drying kettle 100 to drive the drying kettle 100 to vibrate.
[0041] As the filter 200 is arranged in the drying kettle 100, and the filter 200 is arranged at the bottom of the drying kettle 100 corresponding to the liquid outlet pipe 110. After the material to be dried enters the drying kettle 100 from the inlet 120, the filter 200 can filter the free moisture in the material to be dried, and the filtered moisture is discharged out of the drying kettle 100 through the liquid outlet pipe 110. Then the heat medium enters the drying kettle 100 through the heating port, and the filtered material is dried by heating the drying kettle 100. During the whole process, as the free moisture in the material to be dried is filtered out and discharged out of the drying kettle 100, the moisture content of the filtered material in the drying kettle 100 can be reduced, thereby improving the drying efficiency. By vibrating the vibration assembly 300, the material is constantly rolling and flowing when the drying kettle 100 is vibrating. When the heat medium enters the drying kettle 100 from the heating port, the material flowing in the drying kettle 100 also increases the heating area of the material, and ensures that the filtered material in the drying kettle is evenly heated, thereby accelerating the evaporation of the moisture of the material, and further improving the drying efficiency.
[0042] In addition, in the process of vibrating the drying kettle 100 by the vibration assembly 300, in order to avoid displacement or separation of the filter 200, the filter 200 is fixedly arranged in the drying kettle 100 in the embodiment. The fixed arrangement can be adaptively welded, bonded or inlaid according to actual needs, which is not limited here.
[0043] Preferably, the bottom of the drying kettle 100 is provided with a filter groove 130, the liquid outlet pipe 110 is arranged at the bottom of the filter groove 130, and the filter 200 is arranged at the opening end of the filter groove 130.
[0044] In combination Figure 1 As shown, in this way, on the one hand, after the filter 200 filters the free moisture in the material to be dried, when the filtered moisture is relatively large, it can be temporarily stored in the filter groove 130, and then discharged through the liquid discharge pipe, so as to avoid the filtered moisture from contacting the material in the drying kettle 100 again, thereby improving the filtering effect and the drying efficiency. On the other hand, a certain gap is formed between the filter 200 and the liquid outlet pipe 110, so as to avoid that the material in the drying kettle 100 blocks the liquid outlet pipe 110, thereby affecting the liquid discharge speed of the liquid outlet pipe 110.
[0045] In some other embodiments, in order to further improve the filtering effect and avoid that the residue of the material to be dried blocks the liquid outlet pipe 110 during the filtering process, a plurality of filters 200 are arranged in the filter groove 130 along the depth direction of the filter groove 130, and the filtering precision of the plurality of filters 200 increases in sequence from the opening of the filter groove 130 to the bottom wall of the filter groove 130.
[0046] Preferably, the bottom wall of the filter tank 130 is provided as an inclined surface, and the liquid outlet pipe 110 is arranged at the lowest part of the bottom wall of the filter tank 130. In this way, the water temporarily stored in the filter tank 130 can be discharged as soon as possible through the liquid outlet pipe 110, avoiding the water flowing directly on the bottom wall of the filter tank 130, so as to further improve the drying effect and drying efficiency.
[0047] The specific form of the filter element 200 can be adaptively set as a wedge-shaped filter screen, a plain filter screen, a twill filter screen, a sintered filter screen, a folded filter screen, etc. according to the actual situation of the material to be dried. In the embodiment, the filter element 200 is provided as a wedge-shaped filter screen. Due to the design of the wedge-shaped gap of the wedge-shaped filter screen, a larger opening area can be provided, thereby improving the filtering efficiency. In addition, the wedge-shaped filter screen is easy to clean, and at the same time, it has strong pressure resistance and can withstand high pressure difference and frequent cleaning. In addition, the wedge-shaped filter screen can be designed according to the properties of different materials to meet various filtering requirements.
[0048] The wedge-shaped filter screen is composed of a plurality of wire bars and a plurality of rib bars. The plurality of wire bars are spaced apart along a first direction to form a first screening group, and the plurality of rib bars are spaced apart along a second direction to form a second screening group. The first direction and the second direction are arranged at an included angle. The first screening group is connected above the second screening group to form the wedge-shaped filter screen. In the embodiment, the opening rate of the wedge-shaped filter screen is set to 11%, the distance between the adjacent two wire bars above is set to 0.2mm, and the distance between the adjacent two rib bars below is set to 18.5mm. In other embodiments, the size specifications are not limited to this.
[0049] Further, since the filter element 200 is provided as a wedge-shaped filter screen, in the embodiment, the vibration dryer further comprises a liquid discharge pipe and a backwashing pipe 140. One of the liquid discharge pipe and the backwashing pipe 140 is in communication with the liquid outlet pipe 110, and the backwashing pipe 140 is in communication with an external backwashing device. During the filtering process, the liquid discharge pipe is in communication with the liquid outlet pipe 110, which is used to immediately discharge the water filtered out of the wedge-shaped filter screen from the drying kettle 100, so as to ensure the drying effect and drying efficiency. When the pressure difference between the inside and outside of the wedge-shaped filter screen reaches a set value, the backwashing pipe 140 is in communication with the liquid outlet pipe 110. At this time, the external backwashing device is started to discharge cleaning fluid to the wedge-shaped filter screen, and the cleaning fluid is used to backwash the wedge-shaped filter screen, so as to restore the filtering performance of the wedge-shaped filter screen, thereby ensuring the subsequent use effect of the wedge-shaped filter screen. The backwashing device is provided according to the prior art, which will not be described here.
[0050] In order to further improve the operation convenience, the vibration dryer further comprises a three-way valve, the three-way valve is arranged on the liquid outlet pipe 110, and the liquid discharge pipe and the backwashing pipe 140 are both connected to the three-way valve. During the filtering process or the backwashing process, the liquid discharge pipe or the backwashing pipe 140 can be selectively communicated with the liquid outlet pipe 110 through the three-way valve, so as to avoid the manual communication between the liquid discharge pipe or the backwashing pipe 140 and the liquid outlet pipe 110, thereby improving the use convenience of the vibration dryer. The specific structure and working principle of the three-way valve are prior art, and will not be described here.
[0051] Preferably, the drying kettle 100 comprises a cylinder body 101, a jacket 102 and a heat preservation layer 103, the heat preservation layer 103 is wrapped outside the cylinder body 101, the jacket 102 is arranged between the heat preservation layer 103 and the cylinder body 101, the heating port is communicated with the jacket 102, and the liquid outlet pipe 110 and the feeding port 120 are both arranged on the cylinder body 101. During drying, the heat medium in the external heating device enters the jacket 102 through the heating port, so as to heat and dry the material in the cylinder body 101, and the inside of the heat preservation layer 103 is filled with a heat preservation structure, so as to heat preserve the whole drying kettle 100, thereby improving the drying effect of the drying kettle 100.
[0052] Further, the top of the cylinder body 101 is provided with a flushing pipe 140, the flushing pipe 140 extends out of the heat preservation layer 103 and is communicated with an external flushing device. After drying, the external flushing device is started, and clean liquid is sprayed into the cylinder body 101 through the flushing pipe 140, so as to clean the inside of the cylinder body 101, and the sewage after cleaning is discharged out of the cylinder body 101 through the liquid outlet pipe 110, so as to ensure the use effect of the drying kettle 100 next time.
[0053] Preferably, the top of the drying kettle 100 is further provided with a vacuum pipe 150, the vacuum pipe 150 extends out of the heat preservation layer 103 and is communicated with an external vacuumizing device. During drying, the external vacuumizing device is operated, and the inside of the cylinder body 101 is vacuumized through the vacuum pipe 150, so as to reduce the air pressure in the cylinder body 101, realize low-temperature drying, reduce the influence of high temperature on the material, thereby reducing the decomposition rate of the material, and prolonging the service life of the material after drying.
[0054] Preferably, the vibration assembly 300 comprises a driving member 310, an eccentric wheel 320, a connecting shaft and a bearing seat 340, both ends of the connecting shaft are respectively drivingly connected to the driving member 310 and the bearing seat 340, the eccentric wheel 320 is arranged on the connecting shaft, and the bearing seat 340 is connected to the drying kettle 100.
[0055] In combination with Figure 1 , Figure 2 and 4As shown, in the embodiment, the driving member 310 is arranged as a driving motor, an output shaft of the driving motor is provided with a shaft coupling 350, the shaft coupling 350 is in driving connection with a connecting shaft, meanwhile, the connecting shaft is in driving connection with the bearing seat 340 through a connecting bearing, the eccentric wheel 320 is arranged on the connecting shaft, and the bearing seat 340 is connected with a connecting seat (not shown in the figure) on the drying kettle 100 through a vibration spring (not shown in the figure). When the vibration dryer works, the shaft coupling 350 rotates together with the output shaft of the driving motor, so as to drive the connecting shaft to rotate, so that the eccentric wheel 320 arranged on the connecting shaft rotates, so as to drive the bearing seat 340 to vibrate, and then drive the drying kettle 100 to make a vibrating motion on the vibration spring.
[0056] In this way, the vibration assembly 300 arranged outside can realize the flow of the materials in the barrel 101, so as to ensure the drying effect, and therefore, the stirring device arranged in the barrel 101 can be avoided, so as to reduce the damage to the materials; meanwhile, after drying, the residual materials in the barrel 101 can be reduced, so as to improve the cleaning convenience; in addition, compared with the vibration drying equipment with the built-in stirring device, the vibration assembly 300 arranged outside in the embodiment can reduce the sealing surface of the drying kettle 100, and meanwhile, the sealing treatment between the vibration assembly 300 and the drying kettle 100 is not needed, so that the sealing of the whole drying kettle 100 is static sealing, the sealing performance is ensured, and the abrasion speed of the sealing structure is slowed down.
[0057] When the drying kettle 100 is connected with the bearing seat 340, the drying kettle 100 can be arranged as a vertical type or a horizontal type according to the actual production requirement, and the embodiment is not limited in particular.
[0058] Obviously, the above embodiment of the utility model is only for clearly illustrating the utility model, and is not the limitation of the embodiment of the utility model. For the ordinary skilled in the art, various obvious changes, re-adjustment and replacement can be made without departing from the protection scope of the utility model. Here, it is not necessary and impossible to enumerate all the embodiments. Any modification, equivalent replacement and improvement made in the spirit and principle of the utility model should be included in the protection scope of the utility model claim.
Claims
1. A vibrating dryer, characterized in that, include: A drying kettle (100) is provided with a liquid outlet pipe (110) and a heating port at the bottom of the drying kettle (100). The heating port is connected to the heat outlet of an external heating device. A feed inlet (120) is provided at the top of the drying kettle (100). The feed inlet (120) is connected to the discharge port of an upstream device. A filter element (200) is fixedly installed inside the drying kettle (100) and located at the bottom of the drying kettle (100). The filter element (200) is correspondingly installed with the liquid outlet pipe (110). A vibration assembly (300) is disposed outside the drying vessel (100) and connected to the drying vessel (100) to drive the drying vessel (100) to vibrate.
2. The vibration dryer according to claim 1, characterized in that, The bottom of the drying vessel (100) is provided with a filter tank (130), the liquid outlet pipe (110) is provided at the bottom of the filter tank (130), and the filter element (200) is provided at the open end of the filter tank (130).
3. The vibration dryer according to claim 2, characterized in that, Multiple filter elements (200) are provided. Along the depth direction of the filter groove (130), multiple filter elements (200) are sequentially arranged in the filter groove (130), and the filtration accuracy of multiple filter elements (200) increases sequentially from the opening of the filter groove (130) to the bottom wall of the filter groove (130).
4. The vibration dryer according to claim 2, characterized in that, The bottom wall of the filter tank (130) is set as an inclined surface, and the liquid outlet pipe (110) is set at the lowest point of the bottom wall of the filter tank (130).
5. The vibration dryer according to claim 1, characterized in that, The vibratory dryer also includes a drain pipe and a backwash pipe, one of which is connected to the outlet pipe (110), and the backwash pipe is connected to an external backwashing device.
6. The vibration dryer according to claim 5, characterized in that, The vibratory dryer also includes a three-way valve, which is located on the liquid outlet pipe (110). The liquid drain pipe and the backwash pipe are both connected to the three-way valve.
7. The vibration dryer according to claim 1, characterized in that, The drying vessel (100) includes a cylindrical body (101), a jacket (102), and a heat insulation layer (103). The heat insulation layer (103) covers the outside of the cylindrical body (101). The jacket (102) is disposed between the heat insulation layer (103) and the cylindrical body (101), and the heating port is connected to the jacket (102). The liquid outlet pipe (110) and the feed inlet (120) are both disposed in the cylindrical body (101).
8. The vibration dryer according to claim 7, characterized in that, A flushing pipe (140) is provided at the top of the cylinder (101). The flushing pipe (140) extends out of the insulation layer (103) and is connected to an external flushing device.
9. The vibration dryer according to claim 7, characterized in that, The top of the drying vessel (100) is also provided with a vacuum tube (150), which extends out of the insulation layer (103) and is connected to an external vacuum pumping device.
10. The vibratory dryer according to any one of claims 1-9, characterized in that, The vibration assembly (300) includes a drive element (310), an eccentric wheel (320), a connecting shaft, and a bearing housing (340); The two ends of the connecting shaft are respectively connected to the driving component (310) and the bearing seat (340), the eccentric wheel (320) is disposed on the connecting shaft, and the bearing seat (340) is connected to the drying kettle (100).