Preparation device for gradient coating on surface of metal base material

Abstract

The utility model discloses a metal base material surface gradient coating preparation device which comprises a base, a rotating disc is arranged at the top of the base, surrounding plates are evenly and fixedly connected to the side, away from the base, of the rotating disc and close to the edge of the rotating disc, each surrounding plate is of an annular structure, a processing cylinder is inserted into each surrounding plate, and a containing plate is arranged in each processing cylinder. The top of the rotating disc is provided with a top plate, the side wall, opposite to the rotating disc, of the top plate is fixedly connected with a storage box, and the position, opposite to the processing barrel, of the bottom of the storage box is rotationally connected with a smearing roller. In this way, the coating material can be evenly smeared on the base material in cooperation with rotation of the smearing rollers, the multi-layer smearing effect can be achieved by arranging the multiple storage boxes and the smearing rollers, the base material falls back into the surrounding plate after smearing, and the metal base material is heated through the electromagnetic coil in the surrounding plate.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of coating device technical field, specifically to a kind of metal substrate surface gradient coating preparation device. BACKGROUND

[0002] Coating refers to the formation of a protective film on the surface of the substrate, and the protective film formed according to the different materials also has different functions, mainly for the protection of the substrate in terms of corrosion prevention, etc. Gradient coating is to form a matrix gradient on the surface of the substrate, and through the accumulation of multiple layers of coating, a gradually changing matrix is formed between each layer, achieving the effect of gradient control to improve the performance of the coating.

[0003] Now the gradient coating is basically through physical or chemical vapor deposition, or using plasma and gradient deposition method, these methods cannot realize continuous processing, can only be single batch processing, the efficiency will be affected, and because the precision and volume of these devices themselves require a higher production environment, increase production cost, so a kind of metal substrate surface gradient coating preparation device is proposed. UTILITY MODEL CONTENT

[0004] The technical problem to be solved by the utility model is that the current gradient coating preparation equipment requires a higher production environment due to its precision and volume, increasing production cost. The utility model provides a metal substrate surface gradient coating preparation device that can reduce the requirements of the equipment on the production environment, reduce the cost of the equipment itself and thus reduce the production cost, and can realize continuous processing to improve the sustainability of overall production.

[0005] The technical solution adopted by the utility model to solve the technical problem is: a metal substrate surface gradient coating preparation device, including a base, a rotating disc is provided on the top of the base, a plurality of surrounding plates are uniformly fixed and connected on the side of the rotating disc away from the base and close to the edge, the surrounding plates are circular ring structures and have a processing cylinder inserted inside, a placing plate is provided inside the processing cylinder, a top plate is provided on the top of the rotating disc, a storage box is fixedly connected to the side wall opposite to the rotating disc of the top plate, and a coating roller is rotatably connected to the bottom of the storage box and opposite to the processing cylinder.

[0006] As a preferred technical solution of the utility model, the storage box is filled with coating liquid, an outlet is provided through the bottom side wall of the storage box, one side of the coating roller extends into the storage box through the outlet, and the coating roller is plugged into the outlet.

[0007] As a preferred technical scheme of the utility model, the processing cylinder is hollow cylindrical structure, the processing cylinder inner wall inlay fixedly connected with the electromagnetic ring, the rotating disc and the side wall opposite to the processing cylinder all can detachable inlay connection have telescopic link, the output end of telescopic link extends into the processing cylinder and detachable connection is established on the bottom side wall of the placing plate, and the top side wall of the placing plate is fixedly connected with the sucking disc structure.

[0008] As a preferred technical scheme of the utility model, the processing cylinder is hollow cylindrical structure, the processing cylinder inner wall inlay fixedly connected with the electromagnetic ring, the rotating disc and the side wall opposite to the processing cylinder all can detachable inlay connection have telescopic link, the output end of telescopic link extends into the processing cylinder and detachable connection is established on the bottom side wall of the placing plate, and the top side wall of the placing plate is fixedly connected with the sucking disc structure.

[0009] As a preferred technical scheme of the utility model, the processing cylinder is hollow cylindrical structure, the processing cylinder inner wall inlay fixedly connected with the electromagnetic ring, the rotating disc and the side wall opposite to the processing cylinder all can detachable inlay connection have telescopic link, the output end of telescopic link extends into the processing cylinder and detachable connection is established on the bottom side wall of the placing plate, and the top side wall of the placing plate is fixedly connected with the sucking disc structure.

[0010] As a preferred technical scheme of the utility model, the processing cylinder is hollow cylindrical structure, the processing cylinder inner wall inlay fixedly connected with the electromagnetic ring, the rotating disc and the side wall opposite to the processing cylinder all can detachable inlay connection have telescopic link, the output end of telescopic link extends into the processing cylinder and detachable connection is established on the bottom side wall of the placing plate, and the top side wall of the placing plate is fixedly connected with the sucking disc structure.

[0011] The utility model has the advantages that: the rotation of the rotating disc can drive the base material to pass below the coating roller, so that the rotation of the coating roller can uniformly apply the coating material on the base material, the multiple storage boxes and the coating roller can realize the effect of multiple coating, the base material falls back into the fence after coating, the electromagnetic ring in the fence heats the metal base material, the electromagnetic heating can heat the metal to high temperature in a very short time, the high temperature can make the coating and the base material more tightly combined, and the base material between the coatings is formed faster, the overall efficiency is improved, the equipment can be directly placed in the factory building, the production environment requirement is not high, only dust prevention is needed, and the effect of reducing cost and increasing efficiency is realized. ACCURACY OF DRAWINGS

[0012] Figure 1 It is the whole structure schematic diagram of a preferred embodiment of the utility model;

[0013] Figure 2 It is the exploded structure schematic diagram of a preferred embodiment of the utility model;

[0014] Figure 3It is a processing cylinder half cut structure schematic diagram of a preferred embodiment of the utility model;

[0015] Figure 4 It is a processing cylinder half cut structure schematic diagram of a preferred embodiment of the utility model; Figure 3 The enlarged structure schematic diagram of A in the middle.

[0016] The mark of drawing is explained: 1, base; 2, rotating disc; 3, fence; 4, processing cylinder; 5, middle support column; 6, top plate; 7, storage box; 8, smearing roller; 9, drive motor; 10, driving gear; 11, passive gear ring; 12, electromagnetic ring; 13, telescopic rod; 14, placing plate; 15, lifting groove; 16, follow-up column; 17, adjusting gear; 18, rack. Specific implementation

[0017] The utility model is further described below in combination with the drawings.

[0018] Please combine with reference to Figures 1-4 The utility model discloses a metal base material surface gradient coating preparation device, including base 1, the top of base 1 is established with rotating disc 2, the side of rotating disc 2 away from base 1 and close to the edge place evenly fixedly connected with fence 3, and the fence 3 is circular ring structure and is inserted with processing cylinder 4 in the inside, and is established with placing plate 14 in processing cylinder 4, and is established with top plate 6 on the top of rotating disc 2, and the side wall of top plate 6 is fixedly connected with storage box 7 opposite rotating disc 2, and the bottom of storage box 7 and the position of processing cylinder 4 opposite are rotatably connected with smearing roller 8;

[0019] The storage box 7 is filled with coating liquid, and the bottom side wall of the storage box 7 is provided with an outlet, one side of the smearing roller 8 extends into the storage box 7 through the outlet, and the smearing roller 8 is plugged in the outlet, the processing cylinder 4 is a hollow cylindrical structure, the inner wall of the processing cylinder 4 is embeddedly fixedly connected with the electromagnetic ring 12, the side wall of the rotating disc 2 opposite to the processing cylinder 4 is detachably embeddedly connected with the telescopic rod 13, the output end of the telescopic rod 13 extends into the processing cylinder 4 and is detachably connected to the bottom side wall of the placing plate 14, and the top side wall of the placing plate 14 is fixedly connected with a suction disc structure, four lifting grooves 15 are evenly formed in the inner wall of the fence 3, the side wall of the lifting groove 15 is fixedly connected with the rack 18, the outer wall of the processing cylinder 4 extending into the fence 3 is fixedly connected with the follow-up column 16, one end of the follow-up column 16 extends into the lifting groove 15, and the end of the follow-up column 16 is in a concave shape, the end of the follow-up column 16 extending into the lifting groove 15 is rotatably connected with the adjusting gear 17, and the outer wall of the end is detachably connected with a drive, one side of the adjusting gear 17 is connected with the output end of the drive, and the adjusting gear 17 is meshingly connected with the rack 18.

[0020] As the technical effect of the present application is: drive rotating disc 2 rotation, pre- through telescopic rod 13 put out the placing plate 14, then put the substrate on the placing plate 14, then with the rotation of the substrate from the coating roller 8 below through, in cooperation with the rotation of the coating roller 8 can be coated on the surface of the substrate material, according to the number of layers set up corresponding number of storage box 7 and coating roller 8, so with the rotation of the rotating disc 2 can realize the effect of multi-layer coating, after the coating material is coated, start telescopic rod 13 and collect the substrate into the processing cylinder 4, pre- energize the electromagnet 12, the substrate into the electromagnet 12 will be heated to the required temperature, through the change of temperature to improve the stability of the coating and substrate, at the same time, improve the change efficiency between the coating.

[0021] The middle support column 5 is fixedly connected in the middle of the top side wall of the base 1, one end of the middle support column 5 is detachably connected to the bottom side wall of the top plate 6 through the rotating disc 2, the bottom side wall of the rotating disc 2 is fixedly connected with a fixed ring, the fixed ring is fixedly connected with a passive gear ring 11 near the bottom side wall, the top of the base 1 and near the two side edges are embeddedly connected with a driving motor 9, the output end of the driving motor 9 is detachably connected with a driving gear 10, and the driving gear 10 is meshedly connected with the passive gear ring 11.

[0022] As the technical effect of the present application is: start the driving motor 9 to drive the driving gear 10 to rotate, drive the passive gear ring 11 to rotate synchronously through the meshing connection, so as to drive the rotating disc 2 to rotate, drive the movement of the substrate through the rotation of the rotating disc 2, realize the coating and other steps, realize continuous processing effect in cooperation with the rest of the components with the rotation of the rotating disc 2, improve the efficiency of the whole processing.

[0023] Specifically, in use, the placing plate 14 is lifted by the telescopic rod 13, the substrate is placed on the placing plate 14, the substrate is moved by the driving of the rotating disc 2, and the coating is coated on the surface of the substrate when the substrate passes below the coating roller 8, the substrate is recycled into the enclosing plate 3 after the coating is completed, the electromagnet 12 is started in advance, so that the substrate can be quickly heated, the firmness between the coating and the substrate is improved, and the efficiency of the change between the coating is improved, and the height of the processing cylinder 4 can be adjusted by adjusting the gear 17 and the rack 18, and a large range of adjustment can be realized in cooperation with the driving of the telescopic rod 13, so as to facilitate the heating treatment of substrates of different sizes.

[0024] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled persons in the art, without departing from the principle of the present application, a number of improvements and refinements can be made, and these improvements and refinements should be regarded as the protection scope of the present application.

[0025] The other parts not described in detail in the utility model all belong to the prior art, and therefore will not be described here again.

[0026] Finally, it should be pointed out that: the above embodiments are only used to illustrate the technical solutions of the utility model, and are not limited thereto; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: the technical solutions recorded in the foregoing embodiments can still be modified, or some or all of the technical features can be replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model.

Claims

1. A device for preparing a gradient coating on a metal substrate surface, comprising a base (1), characterized in that, A rotating disk (2) is provided on the top of the base (1). A surrounding plate (3) is uniformly fixedly connected to the side of the rotating disk (2) away from the base (1) and near the edge. The surrounding plate (3) is a circular structure and a processing cylinder (4) is inserted inside. A placement plate (14) is provided inside the processing cylinder (4). A top plate (6) is provided on the top of the rotating disk (2). A storage box (7) is fixedly connected to the side wall of the top plate (6) opposite to the rotating disk (2). An applicator roller (8) is rotatably connected to the bottom of the storage box (7) at a position opposite to the processing cylinder (4).

2. The apparatus for preparing a gradient coating on a metal substrate as described in claim 1, characterized in that, The storage tank (7) is filled with coating liquid. The bottom side wall of the storage tank (7) has an outlet. One side of the coating roller (8) extends into the storage tank (7) through the outlet, and the coating roller (8) is blocked in the outlet.

3. The apparatus for preparing a gradient coating on a metal substrate as described in claim 1, characterized in that, The processing cylinder (4) is a hollow cylindrical structure. An electromagnetic coil (12) is embedded and fixedly connected to the inner wall of the processing cylinder (4). The rotating disk (2) and the side wall opposite to the processing cylinder (4) are detachably embedded and connected to a telescopic rod (13). The output end of the telescopic rod (13) extends into the processing cylinder (4) and is detachably connected to the bottom side wall of the placement plate (14). A suction cup structure is fixedly connected to the top side wall of the placement plate (14).

4. The apparatus for preparing a gradient coating on a metal substrate as described in claim 1, characterized in that, The inner wall of the enclosure (3) is evenly provided with four lifting grooves (15). A rack (18) is fixedly connected to one side wall of the lifting groove (15). The processing cylinder (4) extends into the outer wall of the enclosure (3) and is fixedly connected to a follower column (16). One end of the follower column (16) extends into the lifting groove (15), and the end of the follower column (16) has a U-shaped structure.

5. The apparatus for preparing a gradient coating on a metal substrate as described in claim 4, characterized in that, The end of the follower column (16) extending into the lifting groove (15) is rotatably connected to an adjusting gear (17), and the outer wall of the end is detachably connected to a driver. One side of the adjusting gear (17) is connected to the output end of the driver, and the adjusting gear (17) meshes with the rack (18).

6. The apparatus for preparing a gradient coating on a metal substrate as described in claim 1, characterized in that, A central support column (5) is fixedly connected to the middle of the top side wall of the base (1). One end of the central support column (5) passes through the rotating disk (2) and is detachably connected to the bottom side wall of the top plate (6). A fixed ring is fixedly connected to the bottom side wall of the rotating disk (2). A passive gear ring (11) is fixedly connected to the fixed ring near the bottom side wall. A drive motor (9) is embedded in the top of the base (1) and near both sides. A drive gear (10) is detachably connected to the output end of the drive motor (9). The drive gear (10) meshes with the passive gear ring (11).

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