Automatic nucleating agent raw material impurity removing device

By designing an automatic impurity removal device for probiotic raw materials, and employing intermittent feeding and stirring rod components, the automation problems of impurity removal and classification collection in probiotic raw materials were solved, improving removal efficiency and ease of operation.

CN224025720UActive Publication Date: 2026-03-24CHENGDU HONGYUAN FOUNDING MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-05
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Impurities in inoculant raw materials are difficult to remove during the casting process, and it is also difficult to classify and collect them after screening, requiring multiple manual operations.

Method used

An automatic impurity removal device for inoculant raw materials was designed, including an intermittent feeding component and an impurity removal component. The intermittent feeding is achieved by a drive shaft driven by a motor that moves a baffle plate to slide. Combined with a stirring rod, the material is prevented from accumulating. After screening by a sieve plate, the material is collected by an electromagnet plate.

Benefits of technology

It has achieved automated impurity removal and classification collection of inoculant raw materials, improving removal efficiency and avoiding the tedious operation of multiple manual screenings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic nucleating agent raw material impurity removal device, and relates to the technical field of nucleating agent impurity removal, the automatic nucleating agent raw material impurity removal device comprises a screening box, a nucleating agent raw material storage box is fixedly mounted at the top of the screening box, a fixing box is fixedly mounted on the inner wall of the bottom of the nucleating agent raw material storage box, and a motor is fixedly mounted on the inner wall of the top of the fixing box; according to the nucleating agent raw material impurity removing assembly, after a stirring rod rotates, raw materials can be stirred, the situation that nucleating agents are stacked and blocked in the discharging process is prevented, the nucleating agents are loose in the discharging process, the nucleating agent raw materials can be screened through a screening plate after discharging, the screened raw materials can fall on an electromagnet plate, and therefore the nucleating agent raw materials are prevented from falling off. And after screening is completed, a plurality of overturning baffles on the front side of the screening box can be opened, workers can conveniently and separately collect raw materials which do not pass through screening, raw materials which pass through screening and iron raw materials in a classified mode, and the raw material magazine removing effect of the device is high.
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Description

Technical Field

[0001] This utility model relates to the field of probiotic impurity removal technology, and in particular to an automatic device for removing impurities from probiotic raw materials. Background Technology

[0002] Inoculants are substances that promote graphitization and improve the morphology and distribution of graphite, primarily used in the casting process. Their raw materials are typically alloys containing elements such as silicon, calcium, barium, and strontium. For example, ferrosilicon is one of the most common inoculant raw materials; it is an iron-silicon alloy smelted in an electric furnace using coke, steel scrap, and quartz (or silica) as raw materials. Other inoculants include calcium-silicon alloys and barium-silicon alloys. These alloys can act as nuclei for crystal formation during the casting process, refining grains and improving the quality of the casting.

[0003] When using this device, there are many types of inoculant raw materials. The removal of impurities can easily remove some alloy materials from the raw materials, requiring multiple screenings by staff. Furthermore, it is difficult to classify and collect the inoculant raw materials after screening. Therefore, we propose an automatic impurity removal device for inoculant raw materials. Utility Model Content

[0004] In view of this, this application provides an automatic removal device for impurities in probiotic raw materials, which solves the above-mentioned technical problems to a certain extent.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An automatic impurity removal device for probiotic raw materials includes a screening box, a probiotic raw material storage box fixedly installed on the top of the screening box, a fixing box fixedly installed on the bottom inner wall of the probiotic raw material storage box, and an intermittent feeding component for probiotic raw materials arranged above the screening box, the probiotic raw material storage box and the fixing box.

[0007] The intermittent feeding assembly for the inoculant raw material includes a motor, a drive shaft, a turntable, a control block, a force-bearing block, and a baffle plate. The motor is fixedly installed on the top inner wall of the fixed box, the drive shaft is fixedly installed on the output end of the motor, the turntable is fixedly installed on the bottom of the drive shaft, the control block is fixedly installed on the bottom of the turntable, the baffle plate is slidably installed on the bottom inner wall of the inoculant raw material storage box, and the force-bearing block is fixedly installed on the left side of the baffle plate.

[0008] By adopting the above technical solution, the raw materials are placed inside the inoculant raw material storage box. At this time, the motor can be controlled to drive the drive shaft to rotate. The drive shaft can drive the baffle plate to slide through the cooperation of the turntable, control block and force block. After sliding, the baffle plate can cooperate with the feeding trough above the feeding plate to achieve intermittent feeding.

[0009] Preferably, the top of the fixed box is fixedly provided with a guide slope, the inner walls between the front and rear sides of the screening box are fixedly provided with a screening plate, the inner walls between the front and rear sides of the screening box are fixedly provided with an electromagnet plate, the bottom of the inoculant raw material storage box is fixedly provided with a discharging plate, and the upper portions of the intermittent inoculant raw material discharging assembly, the screening box and the inoculant raw material storage box are provided with an inoculant raw material magazine removing assembly.

[0010] Preferably, the intermittent inoculant raw material discharging assembly further comprises a mounting plate, a first rotating shaft, a belt pulley and a synchronous belt, the mounting plate is fixedly arranged on the left side of the screening box and the inoculant raw material storage box, the first rotating shaft is rotatably arranged on the inner side of the mounting plate, the belt pulley is fixedly arranged on the outer side of the first rotating shaft and the driving shaft, and the synchronous belt is tautly arranged on the outer side of the belt pulley.

[0011] Preferably, the inoculant raw material magazine removing assembly comprises a fixed plate, a movable shaft and a first bevel gear, the fixed plate is fixedly arranged on the top of the inoculant raw material magazine removing assembly, the movable shaft is rotatably arranged on the inner side of the fixed plate, the first bevel gear is fixedly arranged on the outer side of the first rotating shaft and the movable shaft, and adjacent two first bevel gears are meshed.

[0012] Preferably, the inoculant raw material magazine removing assembly further comprises an auxiliary shaft, a stirring rod and a second bevel gear, the auxiliary shaft is rotatably arranged on the top of the inoculant raw material storage box, the stirring rod is fixedly arranged on the outer side of the auxiliary shaft, the second bevel gear is fixedly arranged on the outer side of the auxiliary shaft and the movable shaft, and adjacent second bevel gears are meshed.

[0013] Preferably, the inoculant raw material magazine removing assembly further comprises a second rotating shaft, a hitting block and a third bevel gear, the second rotating shaft is rotatably arranged on the inner side of the screening box, the hitting block is fixedly arranged on the outer side of the second rotating shaft, the third bevel gear is fixedly arranged on the outer side of the second rotating shaft and the first rotating shaft, and adjacent two third bevel gears are meshed.

[0014] By adopting the above technical scheme, the stirring rod can stir the raw materials after rotating, prevent the inoculant from being accumulated and blocked during discharging, make the inoculant more loose during discharging, screen the inoculant raw materials after discharging by the screening plate, make the screened raw materials fall above the electromagnet plate, open the plurality of turnover baffles on the front side of the screening box after screening is completed, and facilitate the workers to classify and collect the raw materials that do not pass the screening, the raw materials that pass the screening and the iron raw materials, so that the device has a high raw material magazine removing effect.

[0015] Preferably, the top of the material blocking plate and the discharging plate is provided with a discharging groove, the top of the stress block is provided with a control groove, and the control block is arranged on the inner side of the control groove.

[0016] Preferably, the front side of the screening box is fixedly provided with a hinge, one side of the hinge is fixedly provided with a turnover door plate, the front side of the turnover door plate is threadedly provided with a threaded rod, the front side of the threaded rod is fixedly provided with a knob, and the front side of the screening box and the turnover door plate is provided with a threaded hole.

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] (1) the utility model relates to a kind of automatic removal device of impurity of inoculant raw material, by the intermittent discharging component of inoculant raw material being set, raw material is placed into the inboard of inoculant raw material storage box, motor can be driven to rotate at this time by control, drive shaft can be driven to slide by the cooperation of carousel, control block, force block, and intermittent discharging can be realized by cooperation of baffle plate after sliding on the discharge slot above discharge plate;

[0019] (2) the utility model relates to a kind of automatic removal device of impurity of inoculant raw material, by the inoculant raw material impurity removal component being set, stirring rod can realize the stirring of raw material after rotating, prevent the accumulation jam of inoculant in the process of discharging, make it more loose when discharging, after discharging, the screening plate can be screened to inoculant raw material, and raw material after screening can be dropped above electromagnet plate, after screening is completed, multiple turnover baffles of screening box front side can be opened, to facilitate staff to classify and collect raw material, raw material and iron material that do not pass screening, pass screening, so that the device has higher effect on raw material impurity removal.

[0020] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the following preferred embodiments are described in detail below, and the accompanying drawings are described as follows. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a kind of automatic removal device of impurity of inoculant raw material that the utility model proposes the three-dimensional structure schematic diagram of;

[0022] Figure 2 It is shown that the three-dimensional diagram of the partial structure of a kind of automatic removal device of impurity of inoculant raw material provided according to the embodiment of the present application is shown;

[0023] Figure 3 It is shown that the three-dimensional diagram of the partial structure of a kind of automatic removal device of impurity of inoculant raw material provided according to the embodiment of the present application is shown;

[0024] Figure 4 It is shown that the three-dimensional diagram of the partial structure of a kind of automatic removal device of impurity of inoculant raw material provided according to the embodiment of the present application is shown.

[0025] Reference signs:

[0026] 1, intermittent feeding assembly of inoculant raw materials; 2, inoculant raw material impurity removal assembly; 3, screening box; 4, inoculant raw material storage box; 5, fixed box; 6, guide slope; 7, screening plate; 8, electromagnet plate; 9, feeding plate;

[0027] 11, motor; 12, drive shaft; 13, rotating disc; 14, control block; 15, force block; 16, blocking plate; 17, mounting plate; 18, first rotating shaft; 19, pulley; 20, synchronous belt;

[0028] 21, fixed plate; 22, movable shaft; 23, first bevel gear; 24, auxiliary shaft; 25, stirring rod; 26, second bevel gear; 27, second rotating shaft; 28, hitting block; 29, third bevel gear. DETAILED DESCRIPTION

[0029] In order to further understand the inventive content, characteristics and effects of the present application, the following embodiments are exemplified and described in detail as follows in conjunction with the drawings.

[0030] The structure of the present application will be described in detail below in conjunction with the drawings.

[0031] Reference Figures 1-4 The present application is an automatic impurity removal device for inoculant raw materials, which comprises a screening box 3, a fixedly installed inoculant raw material storage box 4 on the top of the screening box 3, a fixedly installed fixed box 5 on the bottom inner wall of the inoculant raw material storage box 4, and an intermittent feeding assembly 1 of inoculant raw materials arranged above the screening box 3, the inoculant raw material storage box 4 and the fixed box 5.

[0032] The intermittent feeding assembly 1 of inoculant raw materials comprises a motor 11, a drive shaft 12, a rotating disc 13, a control block 14, a force block 15 and a blocking plate 16. The motor 11 is fixedly installed on the top inner wall of the fixed box 5, the drive shaft 12 is fixedly installed on the output end of the motor 11, the rotating disc 13 is fixedly installed on the bottom of the drive shaft 12, the control block 14 is fixedly installed on the bottom of the rotating disc 13, the blocking plate 16 is slidingly installed on the bottom inner wall of the inoculant raw material storage box 4, and the force block 15 is fixedly installed on the left side of the blocking plate 16.

[0033] In this embodiment, a guide slope 6 is fixedly installed on the top of the fixed box 5, a screening plate 7 is fixedly installed between the inner walls of the front and rear sides of the screening box 3, an electromagnet plate 8 is fixedly installed between the inner walls of the front and rear sides of the screening box 3, a feeding plate 9 is fixedly installed on the bottom of the inoculant raw material storage box 4, and an inoculant raw material impurity removal assembly 2 is arranged above the intermittent feeding assembly 1 of inoculant raw materials, the screening box 3 and the inoculant raw material storage box 4.

[0034] In the embodiment, the intermittent feeding assembly 1 of the inoculant raw materials further comprises a mounting plate 17, a first rotating shaft 18, a belt pulley 19 and a synchronous belt 20. The mounting plate 17 is fixedly installed on the left side of the screening box 3 and the inoculant raw material storage box 4. The first rotating shaft 18 is rotatably installed on the inner side of the mounting plate 17. The belt pulley 19 is fixedly installed on the outer side of the first rotating shaft 18 and the driving shaft 12. The synchronous belt 20 is tautly arranged on the outer side of the belt pulley 19.

[0035] In the embodiment, the inoculant raw material magazine removing assembly 2 comprises a fixed plate 21, a movable shaft 22 and a first bevel gear 23. The fixed plate 21 is fixedly installed on the top of the inoculant raw material magazine removing assembly 2. The movable shaft 22 is rotatably installed on the inner side of the fixed plate 21. The first bevel gear 23 is fixedly installed on the outer side of the first rotating shaft 18 and the movable shaft 22. Adjacent two first bevel gears 23 are engaged. The first bevel gear 23 can drive the movable shaft 22 to rotate after the first rotating shaft 18 rotates. Thus, only a single motor 11 is needed to drive the device, which reduces the manufacturing cost and energy consumption.

[0036] In the embodiment, the inoculant raw material magazine removing assembly 2 further comprises an auxiliary shaft 24, a stirring rod 25 and a second bevel gear 26. The auxiliary shaft 24 is rotatably installed on the top of the inoculant raw material storage box 4. The stirring rod 25 is fixedly installed on the outer side of the auxiliary shaft 24. The second bevel gear 26 is fixedly installed on the outer side of the auxiliary shaft 24 and the movable shaft 22. Adjacent two second bevel gears 26 are engaged. The second bevel gear 26 can drive the auxiliary shaft 24 to rotate. The auxiliary shaft 24 can drive the stirring rod 25 to rotate after the auxiliary shaft 24 rotates. Thus, the inoculant raw materials that need to be fed can be fed more easily, and the inoculant raw materials are not easy to block during feeding.

[0037] In the embodiment, the inoculant raw material magazine removing assembly 2 further comprises a second rotating shaft 27, a knocking block 28 and a third bevel gear 29. The second rotating shaft 27 is rotatably installed on the inner side of the screening box 3. The knocking block 28 is fixedly installed on the outer side of the second rotating shaft 27. The third bevel gear 29 is fixedly installed on the outer side of the second rotating shaft 27 and the first rotating shaft 18. Adjacent two third bevel gears 29 are engaged. The third bevel gear 29 can drive the knocking block 28 to rotate after the second rotating shaft 27 rotates. The knocking block 28 can knock the screening plate 7 after the knocking block 28 rotates. Thus, the screening plate 7 is not easy to block above, and the screening effect is better.

[0038] In the embodiment, the top of the material blocking plate 16 and the feeding plate 9 is provided with a feeding through slot. The top of the stress block 15 is provided with a control slot. The control block 14 is arranged on the inner side of the control slot. The control slot can drive the stress block 15 and the material blocking plate 16 to reciprocate linearly after the control block 14 rotates. Thus, intermittent feeding is achieved through the cooperation of the feeding through slot above the material blocking plate 16 and the feeding plate 9.

[0039] The hinge is fixedly installed on the front side of the screening box 3, one side of the hinge is fixedly installed with a turnover door plate, the front side of the turnover door plate is threadedly installed with a threaded rod, the front side of the threaded rod is fixedly installed with a knob, and the front side of the screening box 3 and the turnover door plate is provided with a threaded hole.

[0040] Specific operation is that the raw material is placed in the inside of the inoculant raw material storage box 4, at this time, the motor 11 can drive the driving shaft 12 to rotate, the driving shaft 12 can drive the baffle plate 16 to slide through the cooperation of the turntable 13, the control block 14 and the stress block 15, the baffle plate 16 can realize intermittent feeding after sliding by cooperating with the feeding groove above the feeding plate 9, the driving shaft 12 can drive the first rotating shaft 18 to rotate through the belt pulley 19 and the synchronous belt 20 during the feeding process, the first rotating shaft 18 can drive the movable shaft 22 to rotate through the first bevel gear 23, the movable shaft 22 can drive the auxiliary shaft 24 and the stirring rod 25 to rotate through the cooperation of the plurality of second bevel gears 26 after rotating, the stirring rod 25 can realize stirring of the raw material after rotating, so that the inoculant is loose during feeding, and the inoculant raw material can be screened by the screening plate 7 after feeding, and the screened raw material can fall above the electromagnet plate 8, and after screening is completed, the plurality of turnover baffles on the front side of the screening box 3 can be opened, so that the staff can classify and collect the raw material that does not pass the screening, the raw material that passes the screening and the iron raw material, and the device has high raw material impurity removal effect.

[0041] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0042] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A device for automatic removal of an inoculant raw material impurity, characterized by, Include: The top of the screening box (3) is fixedly installed with the inoculant raw material storage box (4), the bottom inner wall of the inoculant raw material storage box (4) is fixedly installed with the fixed box (5), the upper of the screening box (3), the inoculant raw material storage box (4) and the fixed box (5) is provided with the inoculant raw material intermittent discharging assembly (1); The inoculant raw material intermittent discharging assembly (1) includes a motor (11), a drive shaft (12), a turntable (13), a control block (14), a stress block (15) and a material baffle (16), the motor (11) is fixedly installed on the top inner wall of the fixed box (5), the drive shaft (12) is fixedly installed on the output end of the motor (11), the turntable (13) is fixedly installed on the bottom of the drive shaft (12), the control block (14) is fixedly installed on the bottom of the turntable (13), the material baffle (16) is slidably installed on the bottom inner wall of the inoculant raw material storage box (4), and the stress block (15) is fixedly installed on the left side of the material baffle (16).

2. The device according to claim 1, wherein The top of the fixed box (5) is fixedly installed with a guide slope (6), the front and rear inner walls of the screening box (3) are fixedly installed with a screening plate (7), the front and rear inner walls of the screening box (3) are fixedly installed with an electromagnet plate (8), the bottom of the inoculant raw material storage box (4) is fixedly installed with a discharging plate (9), and the upper of the inoculant raw material intermittent discharging assembly (1), the screening box (3) and the inoculant raw material storage box (4) is provided with the inoculant raw material magazine removing assembly (2).

3. The device according to claim 1, wherein The inoculant raw material intermittent discharging assembly (1) further includes a mounting plate (17), a first rotating shaft (18), a belt pulley (19) and a synchronous belt (20), the mounting plate (17) is fixedly installed on the left side of the screening box (3) and the inoculant raw material storage box (4), the first rotating shaft (18) is rotatably installed on the inner side of the mounting plate (17), the belt pulley (19) is fixedly installed on the outer side of the first rotating shaft (18) and the drive shaft (12), and the synchronous belt (20) is tensioned on the outer side of the belt pulley (19).

4. The device according to claim 2, wherein The inoculant raw material magazine removing assembly (2) includes a fixed plate (21), a movable shaft (22) and a first bevel gear (23), the fixed plate (21) is fixedly installed on the top left and right sides of the inoculant raw material magazine removing assembly (2), the movable shaft (22) is rotatably installed on the inner side of the fixed plate (21), the first bevel gear (23) is fixedly installed on the outer side of the first rotating shaft (18) and the movable shaft (22), and adjacent two first bevel gears (23) are meshed.

5. The device according to claim 2, wherein The inoculant raw material magazine removing assembly (2) further includes an auxiliary shaft (24), a stirring rod (25) and a second bevel gear (26), the auxiliary shaft (24) is rotatably installed on the top of the inoculant raw material storage box (4), the stirring rod (25) is fixedly installed on the outer side of the auxiliary shaft (24) in one turn, the second bevel gear (26) is fixedly installed on the outer side of the auxiliary shaft (24) and the movable shaft (22), and adjacent second bevel gears (26) are meshed.

6. The device according to claim 2, wherein The inoculant raw material magazine removing assembly (2) further comprises a second rotating shaft (27), a hitting block (28) and a third bevel gear (29), the second rotating shaft (27) is rotatably installed on the inner side of the screening box (3), the hitting block (28) is fixedly installed on the outer side of the second rotating shaft (27), and the third bevel gears (29) are fixedly installed on the outer sides of the second rotating shaft (27) and the first rotating shaft (18), and adjacent two third bevel gears (29) are engaged.

7. The device according to claim 1, wherein The top of the material blocking plate (16) and the top of the discharging plate (9) are provided with discharging grooves, and the top of the stress block (15) is provided with a control groove, and the control block (14) is arranged on the inner side of the control groove.

8. The device according to claim 1, wherein The front side of the screening box (3) is fixedly provided with a hinge, one side of the hinge is fixedly provided with a turnover door plate, The front side of the turnover door plate is threadedly provided with a threaded rod, and the front side of the threaded rod is fixedly provided with a knob, The front sides of the screening box (3) and the turnover door plate are provided with threaded holes.