Automatic composite efficient production device for door leaves
By using a combination of cleaning rollers and conveyor rollers to clean the dust from the door panel surface and using a blower for air cleaning, the problem of dust affecting the bonding quality during door production is solved, and a strong bond between the door panel and the door core is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2026-03-24
AI Technical Summary
During the door production process, dust adhering to the surface of the door panel and door core makes it difficult for the glue to work effectively, affecting the production quality.
The system employs a combination of cleaning rollers and conveyor rollers. Dust on the door panel surface is cleaned by sweeping blocks and brushes, while air is exhausted from the ventilation holes by a blower to clean the upper and lower surfaces of the door panel. Combined with the adjustable cleaning roller spacing and the design of the moving plate, it ensures that the door panel surface is free of dust.
It effectively removes dust from the door panel surface, ensuring a stronger bond between the door panel and the door core, and improving production quality.
Smart Images

Figure CN224025775U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to door leaf composite production device field, concretely is a door leaf automatic composite efficient production device. BACKGROUND
[0002] The door leaf is the part installed in the door frame in the door structure and can be freely opened and closed, is used for closing or opening the passageway, entrance and the like, and is widely used in various building scenes as the key part in the door structure, which is the main part for realizing the door opening, closing and space separating function.
[0003] The door leaf produced in the market usually needs to be subjected to composite processing, in the process of composite processing of the door leaf, first, one side of the door core is glued, then a door panel is adhered to the glued side of the door core, then the door core is turned over, the other side of the door core is glued and adhered to the door panel, and then the adhered door panel is conveyed to the pressing machine, the pressing machine pressurizes and composites the door core with the door panel adhered on both sides, and the door leaf is produced after the door panel is firmly adhered on both sides of the door core.
[0004] Due to the long-time storage of the door panel and the door core in the warehouse, a large amount of dust is attached to the surface of the door panel and the door core, so that the glue between the door panel and the door core cannot play its role when the door leaf production device composites the door panel and the door core, resulting in poor production quality of the door leaf. UTILITY MODEL CONTENTS
[0005] Therefore, the utility model aims at providing a door leaf automatic composite efficient production device to solve the technical problem that the door leaf production device cannot clean the dust on the surface of the door panel and the door core during the production of the door leaf.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a door leaf automatic composite efficient production device, comprising a door leaf production device, a support frame is fixed on the top of the door leaf production device, a fixed plate is installed in the inside of the support frame, a cleaning roller is arranged on the inner wall of the fixed plate, a first motor is connected to the end of the cleaning roller, a dust cleaning bin is installed on the top of the door leaf production device, a blower is fixed on one side of the dust cleaning bin, a plurality of groups of conveying rollers are installed in the inside of the door leaf production device, and a second motor is connected to the end of the conveying roller.
[0007] By adopting the technical scheme, the technical problem that it is difficult to clean dust on the door plate and the door core surface in the process of producing the door leaf by the door leaf production device is solved, the two groups of cleaning rollers clean the dust adhered to the two surfaces of the door plate through the cleaning blocks and the brushes on the surfaces, the conveying roller conveys the door plate to the dust cleaning bin after the door plate is cleaned, the air discharged from the first air vent cleans the upper surface of the door plate, the air discharged from the second air vent cleans the lower surface of the door plate, so that the door plate surface does not adhere to a large amount of dust, thereby making the subsequent door plate bonding more firm.
[0008] The utility model further sets up, the top of fixed plate installs spring, the end of spring is connected with moving plate, the side of moving plate is provided with screw rod.
[0009] By adopting the technical scheme, when the screw rod rotates, the screw rod drives the moving plate to move in the vertical direction, so that the moving plate drives the fixed plate to move up and down.
[0010] The utility model further sets up, the end of screw rod is connected with handle, the outer wall of screw rod is fixed with fixed block.
[0011] By adopting the technical scheme, when the interval between the two groups of cleaning rollers is adjusted, only the handle is manually rotated to drive the screw rod to rotate, and the support frame controls the position of the screw rod through the limiting of the fixed block during the rotation of the screw rod.
[0012] The utility model further sets up, the end of cleaning roller is fixed with rotary column, the outer wall of cleaning roller is installed with cleaning block and brush.
[0013] By adopting the technical scheme, the first motor drives the cleaning roller to rotate, and the two groups of cleaning rollers clean the dust adhered to the two surfaces of the door plate through the cleaning blocks and the brushes on the surfaces.
[0014] The utility model further sets up, the length of brush is greater than cleaning block, and the brush and cleaning block are staggered installation.
[0015] By adopting the technical scheme, the brush sweeps the dust on the door plate, and the cleaning block scrapes the dirt difficult to remove on the door plate.
[0016] The utility model further sets up, the inside installation of spring is limited to post, the end of limiting post is fixed with limiting block, the inside of fixed plate is provided with moving groove.
[0017] The interval between the two groups of cleaning rollers is smaller than the thickness of the door plate, when the door plate moves between the two groups of cleaning rollers, the door plate extrudes the cleaning rollers in the fixed plate upwards, so that the cleaning rollers extrude the springs upwards, and the limiting blocks fixed at the end of the limiting column move in the moving groove, and the moving plate controls the fixed plate through the limiting column and the limiting block.
[0018] The ash removal bin is further provided with a ventilation groove, the end of the ventilation groove is connected with a first ventilation groove and a second ventilation groove, the inner wall of the first ventilation groove is provided with a first ventilation hole, and the inner wall of the second ventilation groove is provided with a second ventilation hole.
[0019] The air sucked by the air blower is transmitted to the first ventilation groove and the second ventilation groove through the ventilation groove, the air in the first ventilation groove is discharged through the first ventilation hole, the air discharged from the first ventilation hole cleans the upper surface of the door plate, the air in the second ventilation groove is discharged through the second ventilation hole, and the air discharged from the second ventilation hole cleans the lower surface of the door plate, so that a large amount of dust is not attached to the surface of the door plate, and subsequent door plate bonding is more firm.
[0020] The end of the second ventilation hole is provided with a groove.
[0021] When the door plate is in the ash removal bin, part of the air blown out of the second ventilation hole is discharged from the groove, so that the air pressure of the air blown out of the second ventilation hole is prevented from being too large to lift the door plate.
[0022] In summary, the utility model mainly has the following beneficial effects:
[0023] 1. The door leaf production device, the cleaning roller, the conveying roller, the air blower and the ash removal bin are arranged, the technical problem that the door leaf production device is difficult to clean the dust on the surface of the door plate and the door core in the production process of the door leaf is solved, the two groups of cleaning rollers clean the dust attached to the two surfaces of the door plate through the cleaning block and the brush on the surface, after the door plate is cleaned, the conveying roller conveys the door plate into the ash removal bin, the air discharged from the first ventilation hole cleans the upper surface of the door plate, the air discharged from the second ventilation hole cleans the lower surface of the door plate, so that a large amount of dust is not attached to the surface of the door plate, and subsequent door plate bonding is more firm.
[0024] 2. The fixed plate, the moving plate, the handle and the lead screw are arranged, the handle drives the lead screw to rotate, the lead screw drives the moving plate to move vertically, the moving plate drives the cleaning roller to move up and down, so that the cleaning roller connected to the top of the moving plate is adjusted to a certain interval with the cleaning roller installed in the door leaf production device. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is the whole schematic view of the device of the utility model;
[0026] Figure 2 It is the partial section view of the base of the utility model;
[0027] Figure 3 It is the internal section view of the support frame of the utility model;
[0028] Figure 4 It is the whole structure diagram of the cleaning roller of the utility model;
[0029] Figure 5 It is the internal section view of the ash removal bin of the utility model;
[0030] Figure 6 It is the Figure 3 partial enlarged view A diagram of the utility model;
[0031] Figure 7 It is the Figure 5 partial enlarged view B diagram of the utility model.
[0032] In the drawing: 1, door leaf production device; 2, support frame; 3, cleaning roller; 301, first motor; 302, fixed plate; 303, spring; 304, moving plate; 305, handle; 306, fixed block; 307, screw rod; 308, rotating column; 309, cleaning block; 310, brush; 311, moving groove; 312, limit block; 313, limit column; 4, conveying roller; 401, second motor; 5, air blower; 6, ash removal bin; 601, ventilation groove; 602, first air groove; 603, first ventilation hole; 604, second air groove; 605, second ventilation hole; 606, recess. DETAILED DESCRIPTION
[0033] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are used only for explaining the utility model, and cannot be understood as limiting the utility model.
[0034] The embodiments of the utility model will be described below according to the overall structure of the utility model.
[0035] A door leaf automatic composite efficient production device, such as Figure 1 - Figure 7As shown, including door leaf production device 1, the top of door leaf production device 1 is fixed with support frame 2, the inside of support frame 2 is installed with fixed plate 302, the inner wall of fixed plate 302 is provided with cleaning roller 3, the end of cleaning roller 3 is connected with first motor 301, the top of door leaf production device 1 is installed with dust removal bin 6, one side of dust removal bin 6 is fixed with air blower 5, the inside of door leaf production device 1 is installed with multiple groups of conveying rollers 4, the end of conveying roller 4 is connected with second motor 401, solve the technical problem that it is difficult to clean the dust on the surface of the door panel and the door core during the production of the door leaf, two groups of cleaning rollers 3 clean the dust attached to the two surfaces of the door panel through the cleaning blocks 309 and the brushes 310 on the surface, when the door panel completes the cleaning operation, the conveying roller 4 conveys the door panel into the dust removal bin 6, the air discharged from the first air vent 603 cleans the upper surface of the door panel, and the air discharged from the second air vent 605 cleans the lower surface of the door panel, so that the surface of the door panel does not have a large amount of dust attached, thereby making the subsequent door panel bonding more firm.
[0036] Please refer to Figure 2 , the top of fixed plate 302 is installed with spring 303, the end of spring 303 is connected with moving plate 304, one side of moving plate 304 is provided with lead screw 307, when the lead screw 307 rotates, the lead screw 307 drives the moving plate 304 to move in the vertical direction, so that the moving plate 304 drives the fixed plate 302 to move up and down.
[0037] Please refer to Figure 2 , the end of lead screw 307 is connected with handle 305, the outer wall of lead screw 307 is fixed with fixed block 306, when adjusting the distance between the two groups of cleaning rollers 3, you only need to manually rotate handle 305, handle 305 drives lead screw 307 to rotate, during the rotation of lead screw 307, support frame 2 controls the position of lead screw 307 through the limiting of fixed block 306.
[0038] Please refer to Figure 4 , the end of cleaning roller 3 is fixed with rotating column 308, the outer wall of cleaning roller 3 is installed with cleaning block 309 and brush 310, first motor 301 drives cleaning roller 3 to rotate, two groups of cleaning rollers 3 clean the dust attached to the two surfaces of the door panel through the cleaning blocks 309 and the brushes 310 on the surface.
[0039] Please refer to Figure 4 , the length of brush 310 is greater than that of cleaning block 309, and brush 310 and cleaning block 309 are installed alternately, brush 310 sweeps the dust on the door panel, and cleaning block 309 scrapes the dirt that is difficult to remove on the door panel.
[0040] Please refer to Figure 6The inside of the spring 303 is mounted with a limiting column 313, the end of the limiting column 313 is fixed with a limiting block 312, the inside of the fixed plate 302 is provided with a moving groove 311, the distance between the two groups of cleaning rollers 3 is less than the thickness of the door plate, when the door plate moves between the two groups of cleaning rollers 3, the door plate extrudes the cleaning rollers 3 in the displacement fixed plate 302 upwards, so that the cleaning rollers 3 extrude the spring 303 upwards, and the limiting block 312 fixed at the end of the limiting column 313 moves in the moving groove 311, the moving plate 304 controls the limiting of the fixed plate 302 through the limiting column and the limiting block 312.
[0041] Please refer to Figure 7 The inside of the ash removal bin 6 is provided with a ventilation groove 601, the end of the ventilation groove 601 is connected with a first ventilation groove 602 and a second ventilation groove 604, the inner wall of the first ventilation groove 602 is provided with a first ventilation hole 603, the inner wall of the second ventilation groove 604 is provided with a second ventilation hole 605, the air sucked by the air blower 5 is transmitted to the first ventilation groove 602 and the second ventilation groove 604 through the ventilation groove 601 respectively, the air in the first ventilation groove 602 is discharged through the first ventilation hole 603, the air discharged from the first ventilation hole 603 cleans the upper surface of the door plate, the air in the second ventilation groove 604 is discharged through the second ventilation hole 605, the air discharged from the second ventilation hole 605 cleans the lower surface of the door plate, so that the surface of the door plate does not have a large amount of dust attached, thereby making the subsequent door plate bonding more firmly.
[0042] Please refer to Figure 7 The end of the second ventilation hole 605 is provided with a groove 606, when the door plate is inside the ash removal bin 6, a part of the air blown out from the second ventilation hole 605 will be discharged from the groove 606, preventing the air pressure blown out from the second ventilation hole 605 from being too large to lift the door plate.
[0043] The utility model discloses a door leaf production device 1, first, the door panel is placed at the top of door leaf production device 1, the second motor 401 drives the rotation of conveying roller 4, and conveying roller 4 conveys the door panel, and the door panel is displaced to between two groups of cleaning roller 3 first, and the first motor 301 drives the rotation of cleaning roller 3, and two groups of cleaning roller 3 clean the dust adhered to the both sides of door panel through the cleaning block 309 and the brush 310 on the surface, when the door panel completes the cleaning operation, conveying roller 3 conveys the door panel to the ash removal bin 6, and the air sucked by the air blower 5 is transmitted to the first air groove 602 and the second air groove 604 respectively through the ventilation slot 601, and the air in the first air groove 602 is discharged through the first air vent 603, and the air discharged from the first air vent 603 cleans the upper surface of door panel, and the air in the second air groove 604 is discharged through the second air vent 605, and the air discharged from the second air vent 605 cleans the lower surface of door panel, so that the door panel surface does not adhere to a large amount of dust, thereby making subsequent door panel bonding more firm, if the distance between two groups of cleaning roller 3 is adjusted, handle 305 is rotated, handle 305 drives the rotation of lead screw 307, lead screw 307 drives the vertical movement of moving plate 304, moving plate 304 drives the up-and-down movement of cleaning roller 3, so that the cleaning roller 3 connected to the top of moving plate 304 is adjusted to a certain distance with the cleaning roller 3 installed in door leaf production device 1.
[0044] Although the embodiments of the utility model have been shown and described, the specific embodiments are only the explanation of the utility model, and are not the limitation of the utility model, and the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable way, and the person skilled in the art can make the modification, replacement and change of the embodiment without the creative contribution after reading the specification without departing from the principles and the tenet of the utility model, but as long as in the claim range of the utility model, it is protected by the patent law.
Claims
1. A device for automatic high-efficiency production of door leaves, comprising a door leaf production device (1), characterized in that: The top of the door leaf production device (1) is fixed with a supporting frame (2), the inside of the supporting frame (2) is installed with a fixed plate (302), the inner wall of the fixed plate (302) is provided with a cleaning roller (3), the end of the cleaning roller (3) is connected with a first motor (301), the top of the door leaf production device (1) is installed with an ash removal bin (6), one side of the ash removal bin (6) is fixed with a blower (5), the inside of the door leaf production device (1) is installed with a plurality of groups of conveying rollers (4), the end of the conveying roller (4) is connected with a second motor (401).
2. The automatic high-efficient production device for door leaf according to claim 1, characterized in that: The top of the fixed plate (302) is installed with a spring (303), the end of the spring (303) is connected with a moving plate (304), one side of the moving plate (304) is provided with a lead screw (307).
3. The device for automatic high-efficient production of door leaf according to claim 2, characterized in that: The end of the lead screw (307) is connected with a handle (305), the outer wall of the lead screw (307) is fixed with a fixed block (306).
4. The automatic high-efficient production device for door leaf according to claim 1, characterized in that: The end of the cleaning roller (3) is fixed with a rotating column (308), the outer wall of the cleaning roller (3) is installed with a cleaning block (309) and a brush (310).
5. The device for automatic high-efficient production of door leaf according to claim 4, characterized in that: The length of the brush (310) is greater than that of the cleaning block (309), and the brush (310) and the cleaning block (309) are staggered.
6. The automatic high-efficient production device for door leaf according to claim 2, characterized in that: The inside of the spring (303) is installed with a limiting column (313), the end of the limiting column (313) is fixed with a limiting block (312), the inside of the fixed plate (302) is provided with a moving groove (311).
7. The automatic high-efficient production device for door leaf according to claim 1, characterized in that: The inside of the ash removal bin (6) is provided with a ventilation groove (601), the end of the ventilation groove (601) is connected with a first ventilation groove (602) and a second ventilation groove (604), the inner wall of the first ventilation groove (602) is provided with a first ventilation hole (603), and the inner wall of the second ventilation groove (604) is provided with a second ventilation hole (605).
8. The device for automatic high-efficient production of door leaf according to claim 7, characterized in that: The end of the second ventilation hole (605) is provided with a groove (606).