Battery piece dirt cleaning device
By designing a battery cell cleaning device, a soft-bristled brush is used to clean large particles of dust and foreign objects from the surface of the battery cells, solving the problem of frequent dirtying of coated cells in existing technologies and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2026-03-24
AI Technical Summary
Existing technologies are insufficient to effectively remove large particles of dust and foreign matter from the surface of solar cells, leading to frequent occurrences of dirty coated cells, which affects production costs, quality, and output.
A device for cleaning dirty battery cells is designed, comprising a support section, a cleaning section, and a drive section. The drive section drives the cleaning section to move continuously relative to the battery cells on the support section, and a soft brush is used to clean large particles of dust and foreign objects from the surface of the battery cells.
It effectively reduces the occurrence of cell slippage, blockage, and grid collapse, improves yield and product quality, ensures cell surface cleanliness, and reduces failure frequency.
Smart Images

Figure CN224025827U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of battery piece processing, in particular to a battery piece dirty cleaning device. BACKGROUND
[0002] The working procedure of solar screen printing is a film plating workshop, as shown in the drawings, the transmission belt 4 is used as a channel for the flow of battery pieces in the printing line, and in the production process of the battery piece 5, the film dirty piece is caused due to some reasons, dust and foreign matters are attached to the surface, and the dust of the film dirty piece can cause the transmission belt 4 to attach dust, which causes the printing line to frequently alarm, the foreign matters of the film dirty piece can cause the screen plate of the printing machine to be broken and leaked, which causes losses on the spot and affects the cost, quality and yield of the product. Figure 1 The current solution is to use an air knife to clean the surface of the battery piece, but the effect is not good, the air knife has effect on small particle dust, but has no effect on large particle dust and large particle sticky foreign matters, and the frequency of attachment of foreign matters is high, which can affect the cost, quality and yield of the product.
[0003] Therefore, it is necessary to design a battery piece dirty cleaning device to solve the above technical problems.
[0004] The utility model discloses a battery piece dirty cleaning device. The utility model discloses a battery piece dirty cleaning device.
[0005] Therefore, it is necessary to design a battery piece dirty cleaning device to solve the above technical problems.
[0006] In order to solve the above problems, the present application provides a battery piece dirty cleaning device, which comprises:
[0007] The support part, the cleaning part and the driving part;
[0008] The cleaning part is rotatably arranged on the support part and supported by the support part on the transmission path of the transmission belt for transmitting the battery piece;
[0009] The driving part is connected to the cleaning part and is used to drive the cleaning part to continuously move relative to the battery piece to clean the surface dirt.
[0010] Preferably, the support part comprises oppositely arranged support frames, and the support frames are respectively arranged on both sides of the end of the transmission belt.
[0011] The cleaning part is arranged between the support frames, and the ends of the cleaning part are respectively rotatably connected to the inner side surfaces of the support frames.
[0012] Preferably, the cleaning unit comprises two cleaning modules arranged oppositely in up and down directions;
[0013] A gap is left between the two cleaning modules for the battery piece to pass through;
[0014] The cleaning modules rotate relative to the battery piece to clean the surface of the battery piece.
[0015] Preferably, the cleaning module comprises a transmission rod and a soft brush cylinder, the soft brush cylinder is installed on the surface of the transmission rod, and the two ends of the transmission rod are rotatably arranged on the support frame;
[0016] The driving unit is connected to the transmission rod for driving the transmission rod to rotate relative to the support frame.
[0017] Preferably, a regulating module is arranged between the end of the cleaning module and the inner side surface of the support frame;
[0018] The end of the cleaning module is pivotally connected to the regulating module, and the height position of the cleaning module arranged on the support frame is adjusted through the regulating module.
[0019] Preferably, the regulating module comprises a regulating base and a positioning component;
[0020] The regulating base is arranged in close contact with the inner side surface of the support frame and can move up and down, and the end of the cleaning module is pivotally connected to the regulating base;
[0021] The positioning component is arranged between the regulating base and the support frame for positioning the regulating base on the support frame.
[0022] Preferably, a long slot is formed in the regulating base for the positioning component to pass through;
[0023] The positioning component is a positioning bolt, which is screwed to the regulating base after passing through the long slot to press the regulating base.
[0024] Preferably, the regulating module further comprises a fixing base and a pull rod;
[0025] The fixing base is fixed to the inner side surface of the support frame;
[0026] The pull rod passes through the fixing base and is connected to the regulating base;
[0027] The pull rod can pull the regulating base to move up and down;
[0028] And / or, the regulating module further comprises a positioning rod;
[0029] The positioning rod penetrates the fixing seat and abuts against the control base;
[0030] The positioning rod and the fixing seat are threadedly connected to adjust the positioning height of the lower end of the positioning rod to the control base.
[0031] Preferably, the driving part comprises a power source and a transmission module;
[0032] The transmission module connects the power source and the transmission rod;
[0033] The power source drives the transmission module to drive the transmission rod to rotate.
[0034] Preferably, the transmission module comprises a driving pulley, a driven pulley and a synchronous belt;
[0035] The driving pulley is installed on the output shaft of the power source;
[0036] The driven pulleys are respectively installed on the transmission rods;
[0037] The synchronous belt is wound around the outer surfaces of the driving pulley and the driven pulleys.
[0038] Beneficial effects:
[0039] The above-mentioned battery piece dirty cleaning device is installed on the transmission belt without affecting the normal transmission of the battery piece, and the cleaning part is continuously moved on the supporting part relative to the battery piece through the driving part, so that the cleaning part can continuously clean the large particle dust and foreign matters on the surface of the battery piece in the transmission process, block the dust and foreign matters from flowing into the next process, and then reduce the effects of dirty pieces on the sliding and blocking of the battery piece and the collapse of the foreign matters, thereby reducing the failure and improving the yield and product yield. BRIEF DESCRIPTION OF DRAWINGS
[0040] Figure 1 It is a structural schematic diagram of the existing transmission belt for transmitting the battery piece;
[0041] Figure 2 It is a structural schematic diagram of the battery piece dirty cleaning device installed at the end position of the transmission belt in the embodiment;
[0042] Figure 3 It is a structural schematic diagram of the battery piece dirty cleaning device in the embodiment Figure 1 ;
[0043] Figure 4 It is a structural schematic diagram of the battery piece dirty cleaning device in the embodiment Figure 2 ;
[0044] Figure 5 It is an enlarged view of A in Figure 4 .
[0045] Label: 1, support part; 11, support frame; 2, cleaning part; 21, cleaning module; 211, transmission rod; 212, soft brush cylinder; 22, gap; 3, driving part; 31, power source; 32, transmission module; 321, driving pulley; 322, driven pulley; 323, synchronous belt; 4, transmission belt; 5, battery piece; 6, regulation module; 61, regulation base; 611, long hole; 62, positioning component; 63, fixing seat; 64, pull rod; 65, positioning rod. DETAILED DESCRIPTION
[0046] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and not to limit the present application.
[0047] It should be noted that the diagrams provided in the embodiments only schematically illustrate the basic concept of the present application, and only the components related to the present application are shown in the diagrams, not the number, shape and size of the components when actually implemented. The shape, number and proportion of each component when actually implemented can be arbitrarily changed, and the layout pattern of the components can also be more complex.
[0048] The structure, proportion, size, etc. shown in the drawings of the present specification are only used to cooperate with the content disclosed in the specification for understanding and reading by those skilled in the art, and are not used to limit the defined conditions under which the present application can be implemented, so they do not have technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effect that the present application can produce and the purpose that the present application can achieve, should still fall within the scope of the technical content disclosed by the present application.
[0049] The orientations or positional relationships indicated by terms such as "upper", "lower", "left", "right", "intermediate", "vertical", "horizontal", "inner", "outer", "radial", "circumferential", etc. as used in this specification are based on the orientations or positional relationships shown in the drawings, and are only used to simplify the description and not to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0050] The embodiments of the present application provide a battery piece dirty cleaning device. Through the use of the cleaning device, large particle dust and foreign matter on the surface of the battery piece can be continuously cleaned online, the effects of reducing dirty pieces, slide pieces and foreign matter collapse are achieved, the surface of the battery piece is ensured to be clean, the yield and product yield are improved while the failure is reduced.
[0051] The battery piece dirty cleaning device provided by the embodiment will be described in detail below with reference to the accompanying drawings. Figure 2 As shown in the figure, it comprises a support part 1, a cleaning part 2 and a driving part 3; the cleaning part 2 is rotatably arranged on the support part 1 and is supported by the support part 1 on the transmission path of the transmission belt 4 transporting the battery piece 5; the driving part 3 is connected to the cleaning part 2 and is used to drive the cleaning part 2 to continuously move relative to the battery piece 5 to clean the surface dirt.
[0052] In the embodiment, by applying a continuous cleaning device to the battery piece 5, the battery piece 5 is continuously cleaned during the transportation of the battery piece 5 by the transmission belt 4, thereby cleaning the large-particle foreign matters and dust attached to the surface of the battery piece 5, effectively reducing the occurrence of the battery piece 5 slip, block and web collapse, ensuring the cleanliness of the surface of the battery piece 5, reducing the failure, improving the yield and product yield, specifically, by using the support part 1 to support the cleaning part 2 on the transmission path of the transmission belt 4 transporting the battery piece 5, and then driving the cleaning part 2 to continuously rotate on the support part 1 relative to the battery piece 5 by the driving part 3, thereby continuously cleaning the large-particle dust and foreign matters on the surface of the battery piece 5, blocking the dust and foreign matters from flowing into the next process, achieving the effect of reducing the block, defective piece and foreign matter web collapse caused by dust, avoiding the influence of cost, quality and yield caused by dirty piece.
[0053] Please refer to Figure 2 , Figure 3 As shown in the figure, in the embodiment, it is necessary to note that the support part 1 is arranged at the end position of the transmission belt 4, for the transmission belt 4 connection, it can be arranged at the connection position of the transmission belt 4, and the cleaning part 2 is arranged on the support part 1. By arranging the support part 1 at the end position of the transmission belt 4, it does not affect the normal transmission of the battery piece 5, and the cleaning part 2 is arranged on the support part 1, when the transmission belt 4 transports the battery piece 5 to the direction of the cleaning part 2, through the cleaning part 2, the continuous self-rotation of the cleaning part 2 can continuously clean the battery piece 5.
[0054] Please continue to refer to Figure 2 , Figure 3 As shown in the figure, in an implementable way, the support part 1 comprises two oppositely arranged support frames 11, the two support frames 11 are respectively arranged at both sides of the end of the transmission belt 4, and the cleaning part 2 is arranged between the two support frames 11, the ends of the cleaning part 2 are respectively rotatably connected to the inner sides of the support frames 11, in other words, the cleaning part 2 is arranged between the two support frames 11. By arranging the two support frames 11, the cleaning part 2 can be stably supported, so that the cleaning part 2 can stably rotate at the end of the transmission belt 4, thereby continuously cleaning the battery piece 5.
[0055] Please continue to refer to Figure 2 , Figure 3 It should be noted that the cleaning unit 2 includes two cleaning modules 21 arranged oppositely, and a gap 22 is reserved between the two cleaning modules 21 for the battery piece 5 to pass through. When the two cleaning modules 21 are arranged, the gap 22 in the middle is kept horizontal to the battery piece 5 being transported. In this way, the battery piece 5 can pass through the gap 22 between the two cleaning modules 21 when being transported forward, and then the surface dirt of the battery piece 5 is cleaned by the rotation of the two cleaning modules 21. The cleaning unit 2 is arranged at the end of the transmission belt 4 and the two cleaning modules 21 are arranged above and below, so that the upper and lower surfaces of the battery piece 5 can be cleaned at the same time.
[0056] In an implementable manner, the cleaning module 21 includes a transmission rod 211 and a soft brush cylinder 212, the soft brush cylinder 212 is installed on the surface of the transmission rod 211, and the two ends of the transmission rod 211 are rotatably arranged on the inner side of the two oppositely arranged support frames 11. A gap 22 is reserved between the two soft brush cylinders 212 for the battery piece 5 to pass through, and the length of the soft brush cylinder 212 is greater than the width of the battery piece 5. In this way, it can be ensured that the soft brush cylinder 212 can clean the entire surface of the battery piece 5 in the width direction during rotation.
[0057] Please refer to Figures 3-5 It should be noted that the end of the cleaning module 21 and the inner side of the support frame 11 are provided with a control module 6, the end of the cleaning module 21 is rotatably connected to the control module 6, and the height position of the cleaning module 21 arranged on the support frame 11 is adjusted through the control module 6. Therefore, the height of the cleaning module 21 supported and arranged on the support frame 11 can be adjusted through the use of the control module 6 in the embodiment, and then it can be applied to the case that the height of the transmission belt 4 of different feeding machines is inconsistent, and the use is more flexible.
[0058] In an implementable manner, the control module 6 includes a control base 61 and a positioning component 62. The control base 61 is arranged to fit the inner side of the support frame 11 and can move up and down, and the end of the transmission rod 211 in the cleaning module 21 is rotatably connected to the control base 61. Then, the installation height of the cleaning module 21 can be adjusted by adjusting the up and down position of the control base 61. The positioning component 62 is arranged between the control base 61 and the support frame 11, and is used to position the control base 61 on the support frame 11. After adjusting the position of the control base 61, the control base 61 is positioned on the support frame 11 by using the positioning component 62, so as to maintain the stability after adjusting the position.
[0059] In an implementable manner, the positioning component 62 is provided as a positioning bolt, the inner side of the support frame 11 is correspondingly provided with a threaded hole, and the screw rod of the positioning bolt is threadedly connected in the threaded hole. The control base 61 is provided with a long slot 611 for the positioning component 62, i.e., the positioning bolt, to pass through, and the long slot 611 is vertically arranged, i.e., in the same direction as the height direction of the support frame 11. The screw rod of the positioning bolt passes through the long slot 611 and is threadedly connected in the threaded hole of the control base 61. The nut of the positioning bolt is pressed against the side of the control base 61 away from the support frame 11. When the height of the cleaning module 21 needs to be adjusted, the positioning bolt is loosened, the nut is separated from the control base 61, and then the position of the control base 61 is adjusted up and down. After the position is adjusted, the positioning bolt is tightened again until the nut of the positioning bolt is pressed against the side of the control base 61 away from the support frame 11.
[0060] In another implementable manner, the control module 6 further comprises a fixing seat 63, a pull rod 64, and a positioning rod 65. The fixing seat 63 is fixed to the inner side of the support frame 11 and is arranged above the control base 61. The fixing seat 63 and the control base 61 are arranged in a spaced manner. The pull rod 64 and the positioning rod 65 are arranged side by side. The pull rod 64 and the positioning rod 65 are vertically arranged, and the lower ends thereof pass through the fixing seat 63. The lower end of the pull rod 64 passes through the fixing seat 63 and is connected to the upper end of the control base 61. The lower end of the positioning rod 65 passes through the fixing seat 63 and abuts against the upper end of the control base 61. The pull rod 64 and the fixing seat 63 are arranged in a sliding manner. The positioning rod 65 and the fixing seat 63 are arranged in a threaded connection manner. Thus, when the positioning effect of the positioning component 62 is removed, the control base 61 can be moved up and down by operating the pull rod 64, which is convenient for operation. By rotating the positioning rod 65, the height of the lower end of the positioning rod 65 can be adjusted, and then the positioning height of the control base 61 by the positioning rod 65 can be adjusted. For example, the positioning rod 65 is rotated clockwise, the lower end of the positioning rod 65 is raised, and then the upper end of the control base 61 is spaced a distance away. At this time, the control base 61 can be moved up until the lower end of the positioning rod 65 is abutted, and then the moving height of the control base 61 can be controlled.
[0061] Please refer to Figure 2 、 Figure 3 In the present embodiment, it is also to be noted that the driving part 3 comprises a power source 31 and a transmission module 32. The transmission module 32 is connected to the power source 31 and the transmission rod 211. The power source 31 drives the transmission module 32 to drive the transmission rod 211 to rotate, and at the same time, the soft brush cylinder 212 rotates synchronously with the transmission rod 211, so that the automatic cleaning operation of the battery piece 5 during the transmission process can be realized. In an example, the power source 31 can be provided as a motor, and the motor is preferably a variable speed motor. By using the variable speed motor, the rotating speed of the cleaning module 21 can be adjusted, and the cleaning device can be used when the printing line speed is inconsistent.
[0062] In an implementable manner, the transmission module 32 comprises a driving pulley 321, a driven pulley 322 and a synchronous belt 323; the driving pulley 321 is installed on the output shaft of the power source 31; the driven pulley 322 is provided in two, and the driven pulleys 322 are respectively installed on the end portions of the upper and lower transmission rods 211; and the synchronous belt 323 is wound around the outer surfaces of the driving pulley 321 and the driven pulleys 322.
[0063] Of course, the transmission module 32 in the embodiment is not limited to the form of the synchronous belt 323, and other transmission structures can also be adopted, which are not specifically limited in the embodiment.
[0064] The implementation principle of the embodiment is that the battery piece dirty piece cleaning device in the embodiment drives the two groups of soft hair brush cylinders 212 to rotate through the power source 31 such as a motor through the transmission module 32, when the battery piece 5 transmitted on the transmission belt 4 passes through the gap 22 between the two soft hair brush cylinders 212, the two soft hair brush cylinders 212 can continuously rotate relative to the battery piece 5 in line, and then continuously clean the dust and foreign matters on the surface of the battery piece 5, so as to reduce the effects of dirty pieces on slide pieces and block pieces and foreign matter network collapse, and ensure the surface of the battery piece 5 to be clean. In addition, the battery piece dirty piece cleaning device has a reasonable arrangement structure design, is strong in adaptability, easy to replace, and can be used in batch in automatic equipment.
[0065] The technical features of the above embodiments can be combined in any manner. In order to make the description simple, all possible combinations of the technical features in the above embodiments are not described, however, as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present application.
[0066] The above embodiments only express several implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the patent application scope. It should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are all within the protection scope of the present application. Therefore, the patent protection scope of the present application should be subject to the appended claims.
Claims
1. A battery cell dirt cleaning device, characterized in that, include: Support unit (1), cleaning unit (2), and drive unit (3); The cleaning part (2) is rotatably mounted on the support part (1) and is supported by the support part (1) on the transmission path of the transmission belt (4) for transmitting the battery cell (5); The drive unit (3) is connected to the cleaning unit (2) and is used to drive the cleaning unit (2) to move continuously relative to the battery cell (5) to clean surface dirt; The support part (1) includes support frames (11) arranged opposite to each other, and the support frames (11) are respectively arranged on both sides of the end of the transmission belt (4); The cleaning part (2) is disposed between the support frame (11), and the ends of the cleaning part (2) are respectively rotatably connected to the inner side of the support frame (11); The cleaning unit (2) includes two cleaning modules (21) arranged opposite each other. A gap (22) is left between the two cleaning modules (21) for the battery cell (5) to pass through; The cleaning module (21) rotates relative to the battery cell (5) to clean the dirt on the surface of the battery cell (5).
2. The battery cell dirt cleaning device according to claim 1, characterized in that, The cleaning module (21) includes a transmission rod (211) and a soft brush cylinder (212). The soft brush cylinder (212) is mounted on the surface of the transmission rod (211). The two ends of the transmission rod (211) are rotatably mounted on the support frame (11). The drive unit (3) is connected to the transmission rod (211) and is used to drive the transmission rod (211) to rotate relative to the support frame (11).
3. The battery cell dirt cleaning device according to claim 2, characterized in that, An adjustment module (6) is provided between the end of the cleaning module (21) and the inner side of the support frame (11); The end of the cleaning module (21) is rotatably connected to the control module (6), and the height position of the cleaning module (21) on the support frame (11) is adjusted by the control module (6).
4. The battery cell dirt cleaning device according to claim 3, characterized in that, The control module (6) includes a control base (61) and a positioning component (62); The control base (61) is fitted to the inner side of the support frame (11) and can move up and down. The end of the cleaning module (21) is rotatably connected to the control base (61). The positioning component (62) is disposed between the control base (61) and the support frame (11) for positioning the control base (61) on the support frame (11).
5. The battery cell dirt cleaning device according to claim 4, characterized in that, The regulating base (61) has an elongated hole (611) through which the positioning component (62) passes; The positioning component (62) is configured as a positioning bolt, which passes through the elongated hole (611) and is threaded onto the regulating base (61) to press the regulating base (61).
6. The battery cell dirt cleaning device according to claim 4, characterized in that, The control module (6) also includes a fixed base (63) and a pull rod (64); The fixing seat (63) is fixed to the inner side of the support frame (11); The pull rod (64) passes through the fixed seat (63) and is connected to the regulating base (61); The pull rod (64) can pull the control base (61) up and down; And / or, the control module (6) further includes a positioning rod (65); The positioning rod (65) passes through the fixed seat (63) and abuts against the adjusting base (61); The positioning rod (65) and the fixed base (63) are threaded together to adjust the positioning height of the lower end of the positioning rod (65) relative to the control base (61).
7. The battery cell dirt cleaning device according to any one of claims 2-6, characterized in that, The drive unit (3) includes a power source (31) and a transmission module (32); The transmission module (32) connects the power source (31) and the transmission rod (211); The power source (31) drives the transmission module (32) to rotate the transmission rod (211).
8. The battery cell dirt cleaning device according to claim 7, characterized in that, The transmission module (32) includes a driving pulley (321), a driven pulley (322), and a synchronous belt (323); The drive pulley (321) is mounted on the output shaft of the power source (31); The driven pulleys (322) are respectively mounted on the transmission rod (211); The synchronous belt (323) is wound around the outer surfaces of the driving pulley (321) and the driven pulley (322).