Workbench device and system for pipeline machining
By designing support and conveying units that adapt to pipes of different specifications, the problems of existing workbenches being unable to provide effective support and having poor versatility have been solved, enabling precise pipe processing and inspection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2026-03-24
AI Technical Summary
Existing pipe processing workbenches cannot effectively support pipes, have poor versatility, resulting in large measurement errors, uneven cut surfaces, defective welds, and difficulty in adapting to the processing needs of different pipe diameters.
A workbench device comprising a pipe support unit, a platform unit, and a conveying unit was designed. By adjusting the height of the support unit to accommodate pipes of different specifications, and equipped with an inspection unit to detect pipe length, the support and conveying capabilities are improved.
It achieves stable support and conveying of pipes of different diameters, reduces measurement errors, improves the accuracy and versatility of pipe processing, and enhances the operating range of the workbench.
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Figure CN224027595U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the related technical field of pipeline processing workbench especially, a kind of workbench device and system for pipeline processing. BACKGROUND
[0002] Pipeline processing workbench is a kind of work platform specially used for pipeline processing operation, it provides stable operating space and necessary auxiliary tools for a series of processing technology such as cutting, welding, bending, thread processing of pipeline.
[0003] In the prior art, manual measurement cutting is generally required in the processing process, there is measurement error and pipe cutting error, various processing equipment is not horizontal when being installed on work platform, when cutting manually, the cutting surface is not flat enough, resulting in defects in weld when welding pipe, and if workbench cannot well adapt to different pipe diameters, it can not effectively support the pipeline with smaller pipe diameter, resulting in that the pipeline is easy to slide, and the workbench is inconvenient for operation of different pipe diameters, and its versatility is poor. This means that it can not meet the needs of various pipeline processing tasks, limiting the use range of the equipment.
[0004] At present, no effective solution has been proposed for the problems of being unable to effectively support pipeline and poor versatility in the related art. UTILITY MODEL CONTENT
[0005] The utility model aims at the deficiency in the prior art, provide a kind of workbench device and system for pipeline processing to solve the problems of being unable to effectively support pipeline and poor versatility in the related art.
[0006] To achieve the above-mentioned purpose, the technical scheme adopted by the utility model is:
[0007] Firstly, a kind of workbench device for pipeline processing is provided, comprising:
[0008] At least one pipeline support unit, the pipeline support unit is arranged on the horizontal plane, for supporting the pipeline to be processed;
[0009] Platform unit, the platform unit is arranged on the horizontal plane, and is located downstream of the pipeline support unit;
[0010] Conveying unit, the conveying unit is arranged at the top end of the platform unit, for conveying pipeline;
[0011] Inspection unit, the inspection unit is arranged at the top end of the platform unit, and is located downstream of the conveying unit, for inspecting the length of processed pipeline.
[0012] In some embodiments, the pipeline support unit comprises:
[0013] a base element, the base element being arranged on a horizontal plane, a downstream of the base element being provided with the platform unit;
[0014] a first support element, the first support element being arranged on a top end of the base element;
[0015] two second support elements, the two second support elements being symmetrically and obliquely arranged on a top end of the first support element;
[0016] two first conveying elements, the two first conveying elements being arranged on a top end of a corresponding second support element and being rotatably connected with the corresponding second support element, for conveying a pipeline.
[0017] In some embodiments, the pipeline support unit further comprises:
[0018] a first driving element, the first driving element being arranged between the base element and the first support element and being connected with the base element and the first support element, for driving the first support element to reciprocate along a vertical direction.
[0019] In some embodiments, the pipeline support unit further comprises:
[0020] two first sliding elements, the two first sliding elements being symmetrically arranged on the first support element;
[0021] two second sliding elements, the two second sliding elements being respectively arranged on a bottom end of a corresponding second support element and being slidably connected with a corresponding first sliding element, for reciprocating along an axial direction of the first sliding element under the action of the second support element;
[0022] two elastic elements, the two elastic elements being respectively sleeved on a corresponding second sliding element and being connected with the first support element and the corresponding second support element, for being extruded to deform under the action of the second support element;
[0023] two first limiting elements, the two first limiting elements being respectively arranged on an end portion of a corresponding second sliding element and being respectively located on a bottom end of the first support element, for preventing the second sliding element from being separated from the first sliding element.
[0024] In some embodiments, the platform unit comprises:
[0025] a platform element, the platform element being arranged on a horizontal plane, a top end of the platform element being provided with the conveying unit and the inspection unit and being located downstream of the pipeline support unit;
[0026] A plurality of support elements are arranged at the bottom end of the platform element and connected to the platform element, for supporting the platform element.
[0027] In some embodiments, the conveying unit comprises:
[0028] A third support element is arranged at the top end of the platform unit and connected to the platform unit;
[0029] A second driving element is arranged inside the third support element;
[0030] A second conveying element is arranged at the output end of the second driving element, for rotating to convey the pipe under the action of the second driving element;
[0031] Two third driving elements are symmetrically arranged inside the third support element and located above the second conveying element respectively;
[0032] Two fourth support elements are connected to the output end of the corresponding third driving element respectively, for oblique reciprocating motion under the action of the third driving element;
[0033] Two third conveying elements are arranged in the corresponding fourth support element respectively and rotatably connected to the corresponding fourth support element, for conveying the pipe.
[0034] In some embodiments, the inspection unit comprises:
[0035] A placing element is arranged at the top end of the platform unit, located downstream of the conveying unit, and connected to the platform unit, for placing the processed pipe;
[0036] At least one second limiting element is arranged at the bottom end inside the placing element, for limiting the processed pipe;
[0037] An adjusting element is movably arranged inside the placing element and located above the second limiting element, for reciprocating along the length direction of the placing element to cooperate with the placing element to inspect the length of the processed pipe;
[0038] At least one connecting element is arranged through the adjusting element;
[0039] At least one locking element is movably arranged in the connecting element and abuts against the placing element, for limiting the relative position of the adjusting element and the placing element.
[0040] In some embodiments, the inspection unit further comprises:
[0041] At least one third sliding element, the third sliding element is arranged inside the placing element and above the second limiting element, and is in sliding connection with the adjusting element.
[0042] In a second aspect, a workbench system comprises:
[0043] The workbench device according to the first aspect;
[0044] A control device, the control device is connected with the pipe supporting unit and the conveying unit of the workbench device.
[0045] In some embodiments, the workbench system further comprises:
[0046] A pipe cutting device, the pipe cutting device is arranged at the top end of the platform unit of the workbench device and downstream of the conveying unit of the workbench device, and is used for cutting pipes;
[0047] A laser scanning device, the laser scanning device is arranged at the pipe cutting device, and is used for measuring the length of pipes;
[0048] A pipe flattening device, the pipe flattening device is arranged at the top end of the platform unit of the workbench device and downstream of the pipe cutting device, and is used for polishing pipe cuttings;
[0049] A horizontal laser device, the horizontal laser device is arranged at the top end of the platform unit of the workbench device and downstream of the pipe flattening device, and is used for generating a horizontal line;
[0050] A blowing device, the blowing device is arranged at the top end of the platform unit of the workbench device and downstream of the horizontal laser device, and is used for blowing pipes;
[0051] A labeling device, the labeling device is arranged at the top end of the platform unit of the workbench device and downstream of the blowing device, and is used for labeling pipes.
[0052] In some embodiments, the workbench system further comprises:
[0053] A gas conveying device, the gas conveying device is respectively communicated with the blowing device and a gas source, and is used for conveying the gas source to the blowing device.
[0054] The utility model discloses above technical scheme, and compared with prior art, has the following technical effects:
[0055] The utility model discloses a worktable device and system for pipeline processing, utilize the cooperation of pipeline support unit, platform unit and conveying unit, can adjust the height of pipeline support unit in platform unit, thereby satisfy to support and convey to different specification pipeline, improve the operation range of worktable, increase the pipeline support of different pipe diameter, utilize the inspection unit to the length of pipeline after processing can be inspected to improve the practicability of worktable. BRIEF DESCRIPTION OF DRAWINGS
[0056] Figure 1 It is the three-dimensional structure schematic diagram of part of the worktable device according to the utility model embodiment,
[0057] Figure 2 It is the explosion drawing of pipeline support unit according to the utility model embodiment,
[0058] Figure 3 It is the three-dimensional structure schematic diagram of part of platform unit according to the utility model embodiment,
[0059] Figure 4 It is the three-dimensional structure schematic diagram of conveying unit according to the utility model embodiment,
[0060] Figure 5a It is the three-dimensional structure schematic diagram of inspection unit according to the utility model embodiment,
[0061] Figure 5b It is the three-dimensional structure schematic diagram of part of inspection unit according to the utility model embodiment,
[0062] Figure 6 It is the structure schematic diagram of worktable system according to the utility model embodiment.
[0063] The figure mark in it is: 100, worktable device,
[0064] 110, pipeline support unit, 111, base element, 112, first support element, 113, second support element, 114, first conveying element, 115, first drive element, 116, first sliding element, 117, second sliding element, 118, elastic element, 119, first limiting element,
[0065] 120, platform unit, 121, platform element, 122, support element,
[0066] 130, conveying unit, 131, third support element, 132, second drive element, 133, second conveying element, 134, third drive element, 135, fourth support element, 136, third conveying element,
[0067] 140. Inspection unit; 141. Placement element; 142. Second limit element; 143. Adjustment element; 144. Connecting element; 145. Locking element; 146. Third sliding element;
[0068] 200. Control equipment; 300. Pipe cutting equipment; 400. Laser scanning equipment; 500. Flat-end equipment; 600. Horizontal laser equipment; 700. Purge equipment; 800. Labeling equipment; 900. Gas conveying equipment. Detailed Implementation
[0069] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0070] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0071] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention.
[0072] Example 1
[0073] This embodiment relates to the workbench device of this utility model.
[0074] like Figure 1 As shown, a workbench device 100 for pipe processing includes at least one pipe support unit 110, a platform unit 120, a conveying unit 130, and an inspection unit 140. The pipe support unit 110 is disposed on a horizontal plane to support the pipe to be processed; the platform unit 120 is disposed on a horizontal plane and located downstream of the pipe support unit 110; the conveying unit 130 is disposed at the top of the platform unit 120 for conveying the pipe; and the inspection unit 140 is disposed at the top of the platform unit 120 and located downstream of the conveying unit 130 for inspecting the length of the processed pipe.
[0075] like Figure 2As shown, the pipeline supporting unit 110 comprises a base element 111, a first support element 112, two second support elements 113 and two first conveying elements 114. Among them, the base element 111 is arranged on the horizontal plane, and a platform unit 120 is arranged downstream of the base element 111; the first support element 112 is arranged at the top end of the base element 111; the two second support elements 113 are symmetrically and obliquely arranged at the top end of the first support element 112; and the two first conveying elements 114 are arranged at the top end of the corresponding second support element 113 and are respectively rotationally connected with the corresponding second support element 113, for conveying the pipeline.
[0076] The cross section of the base element 111 is rectangular.
[0077] In some embodiments, the base element 111 is made of stainless steel.
[0078] In some embodiments, the base element 111 is a base.
[0079] In some embodiments, the first support element 112 comprises a first horizontal plate and two inclined plates. Among them, the first horizontal plate is connected with the output end of the first driving element 115, and the two inclined plates are symmetrically arranged at the top end of the first horizontal plate, and the top of each inclined plate is provided with a corresponding second support element 113.
[0080] The size of the inclined plate matches the size of the first horizontal plate. Generally, the length of the inclined plate is less than the length of the first horizontal plate, the width of the inclined plate is equal to the width of the first horizontal plate, and the height (thickness) of the inclined plate is equal to the height (thickness) of the first horizontal plate.
[0081] In some embodiments, the first support element 112 is made of stainless steel.
[0082] In some embodiments, the first support element 112 is a support.
[0083] In some embodiments, the second support element 113 comprises a second horizontal plate and two first vertical plates. Among them, the second horizontal plate is arranged at the top end of the corresponding inclined plate, and the two first vertical plates are symmetrically arranged at the second horizontal plate, and the first conveying element 114 is rotationally arranged between the two first vertical plates.
[0084] The size of the second horizontal plate matches the size of the inclined plate. Generally, the length of the second horizontal plate is greater than the length of the inclined plate, and the width of the second horizontal plate is less than the width of the inclined plate.
[0085] The size of the first vertical plate matches the size of the second horizontal plate. Generally, the length of the first vertical plate is equal to the width of the second horizontal plate, the width of the first vertical plate is less than the length of the second horizontal plate, and the height of the first vertical plate is greater than the height of the second horizontal plate.
[0086] In some embodiments, the second support element 113 is made of stainless steel.
[0087] In some embodiments, the first conveying element 114 comprises a first rotating shaft and a first conveying roller. The first rotating shaft is rotatably arranged between the two first vertical plates. The first conveying roller is arranged on the first rotating shaft and connected with the first rotating shaft, and is used to drive the first rotating shaft to rotate under the action of the pipe to be machined.
[0088] The size of the first rotating shaft matches the size of the first vertical plate. Generally, the radial size of the first rotating shaft is smaller than the length and height of the first vertical plate, and the axial size of the first rotating shaft is equal to the distance between the two first vertical plates.
[0089] The size of the first conveying roller matches the size of the first rotating shaft. Generally, the inner diameter of the first conveying roller is equal to the radial size of the first rotating shaft, and the axial size of the first conveying roller is smaller than the axial size of the first rotating shaft.
[0090] The size of the first conveying roller matches the size of the first vertical plate. Generally, the outer diameter of the first conveying roller is greater than the length and height of the first vertical plate.
[0091] In some embodiments, the first conveying element 114 and the second support element 113 are rotatably connected without separation. For example, the first conveying element 114 and the second support element 113 are connected through a bearing seat.
[0092] In some embodiments, the first conveying element 114 is made of stainless steel.
[0093] Further, the pipe support unit 110 further comprises a first driving element 115. The first driving element 115 is arranged between the base element 111 and the first support element 112 and connected with the base element 111 and the first support element 112 respectively, and is used to drive the first support element 112 to reciprocate in the vertical direction.
[0094] In some embodiments, the first driving element 115 is fixedly connected with the base element 111 and the first support element 112, including but not limited to bolt connection.
[0095] In some embodiments, the first driving element 115 is a telescopic electric cylinder.
[0096] Further, the pipeline supporting unit 110 further comprises two first sliding elements 116, two second sliding elements 117, two elastic elements 118 and two first limiting elements 119. Specifically, the two first sliding elements 116 are symmetrically arranged on the first support element 112; the two second sliding elements 117 are respectively arranged at the bottom end of the corresponding second support element 113 and are respectively in sliding connection with the corresponding first sliding element 116, for reciprocating movement along the axial direction of the first sliding element 116 under the action of the second support element 113; the two elastic elements 118 are respectively sleeved on the corresponding second sliding element 117 and are respectively connected with the first support element 112 and the corresponding second support element 113, for being extruded to generate deformation under the action of the second support element 113; the two first limiting elements 119 are arranged at the end of the corresponding second sliding element 117 and are respectively located at the bottom end of the first support element 112, for preventing the second sliding element 117 from being separated from the first sliding element 116.
[0097] Specifically, the first sliding element 116 penetrates through the corresponding inclined plate; the second sliding element 117 is arranged on the corresponding second horizontal plate and is connected with the second horizontal plate; the elastic element 118 is connected with the corresponding second horizontal plate; and the first limiting element 119 is located outside the corresponding inclined plate.
[0098] The cross section of the first sliding element 116 is circular, elliptical, etc.
[0099] The size of the first sliding element 116 matches the size of the first support element 112. Generally, the radial dimension of the first sliding element 116 is smaller than the length and width of the inclined plate, and the axial dimension (such as depth) of the first sliding element 116 is equal to the height (such as thickness) of the inclined plate.
[0100] In some embodiments, the first sliding element 116 is a plurality of (more than two and even number) first sliding elements 116. That is, each inclined plate is provided with a plurality of first sliding elements 116, and the plurality of first sliding elements 116 are arranged in the length direction and / or the width direction of the inclined plate.
[0101] In some embodiments, the first sliding element 116 is a sliding hole.
[0102] The cross section of the second sliding element 117 is circular, elliptical, etc.
[0103] The size of the second sliding element 117 matches the size of the first sliding element 116. Generally, the radial dimension of the second sliding element 117 is equal to the radial dimension of the first sliding element 116, and the axial dimension of the second sliding element 117 is greater than the axial dimension of the first sliding element 116.
[0104] The size of the second sliding element 117 matches the size of the second support element 113. Generally, the radial dimension of the second sliding element 117 is smaller than the length and width of the second cross plate.
[0105] In some embodiments, the second sliding element 117 is more than two and even. That is, each second support element 113 is provided with a plurality of second sliding elements 117, which are spaced along the length and / or width of the second cross plate.
[0106] The number of second sliding elements 117 matches the number of first sliding elements 116. Generally, the number of second sliding elements 117 is equal to the number of first sliding elements 116.
[0107] In some embodiments, the second sliding element 117 is fixedly connected to the second support element 113, including but not limited to welding.
[0108] In some embodiments, the second sliding element 117 is made of stainless steel.
[0109] In some embodiments, the second sliding element 117 is a sliding rod.
[0110] In some embodiments, the elastic element 118 is more than two and even. That is, each second sliding element 117 is provided with an elastic element 118.
[0111] The number of elastic elements 118 matches the number of second sliding elements 117. Generally, the number of elastic elements 118 is equal to the number of second sliding elements 117.
[0112] In some embodiments, the elastic element 118 is fixedly connected to the first support element 112 and the second support element 113, including but not limited to welding.
[0113] In some embodiments, the elastic element 118 is a spring.
[0114] The cross section of the first limiting element 119 is circular, elliptical, etc.
[0115] The size of the first limiting element 119 matches the size of the second sliding element 117. Generally, the radial dimension of the first limiting element 119 is larger than the radial dimension of the second sliding element 117, and the axial dimension of the first limiting element 119 is smaller than the axial dimension of the second sliding element 117.
[0116] The size of the first limiting element 119 matches the size of the first support element 112. Generally, the radial dimension of the first limiting element 119 is smaller than the length and width of the inclined plate.
[0117] In some embodiments, there are multiple first limiting elements 119 (more than 2 and an even number). That is, each second sliding element 117 is provided with a corresponding first limiting element 119.
[0118] The number of first limiting elements 119 matches the number of second sliding elements 117. Generally, the number of first limiting elements 119 is equal to the number of second sliding elements 117.
[0119] In some embodiments, the first limiting element 119 and the second sliding element 117 are fixedly connected, including but not limited to being integrally formed.
[0120] In some of these embodiments, the first limiting element 119 is made of stainless steel.
[0121] In some of these embodiments, the first limiting element 119 is a limiting plate.
[0122] like Figure 3 As shown, the platform unit 120 includes a platform element 121 and several support elements 122. The platform element 121 is disposed on a horizontal plane, and a conveying unit 130 and an inspection unit 140 are disposed at the top of the platform element 121, which is located downstream of the pipeline support unit 110. Several support elements 122 are distributed at the bottom of the platform element 121 and are respectively connected to the platform element 121 to support the platform element 121.
[0123] Specifically, platform element 121 is located to the side of base element 111.
[0124] The cross-section of platform element 121 is rectangular.
[0125] In some of these embodiments, platform element 121 is made of stainless steel.
[0126] In some of these embodiments, platform element 121 is a worktable.
[0127] The cross-section of the support element 122 is rectangular.
[0128] The dimensions of the support element 122 are matched with the dimensions of the platform element 121. Generally, the length of the support element 122 is less than the length of the platform element 121, the width of the support element 122 is less than the width of the platform element 121, and the height of the support element 122 is greater than the height of the platform element 121.
[0129] In some embodiments, a plurality of support elements 122 are spaced apart along the length and width directions of the platform element 121.
[0130] In some embodiments, several support elements 122 are distributed at the four corners of the platform element 121.
[0131] In some embodiments, there are four support elements 122. One support element 122 is provided at each of the four corners of the platform element 121.
[0132] In some embodiments, the support element 122 is fixedly connected to the platform element 121, including but not limited to bolted connections.
[0133] In some of these embodiments, the support element 122 is made of stainless steel.
[0134] In some of these embodiments, the support element 122 is a support leg.
[0135] like Figure 4 As shown, the conveying unit 130 includes a third support element 131, a second drive element 132, a second conveying element 133, two third drive elements 134, two fourth support elements 135, and two third conveying elements 136. The third support element 131 is located at the top of the platform unit 120 and connected to it. The second drive element 132 is located inside the third support element 131. The second conveying element 133 is located at the output end of the second drive element 132 and rotates under the action of the second drive element 132 to convey the pipe. The two third drive elements 134 are symmetrically arranged inside the third support element 131 and are respectively located above the second conveying element 133. The two fourth support elements 135 are respectively connected to the output ends of the corresponding third drive elements 134 and are used for oblique reciprocating motion under the action of the third drive elements 134. The two third conveying elements 136 are respectively located on the corresponding fourth support elements 135 and are rotatably connected to the corresponding fourth support elements 135 for conveying the pipe.
[0136] Specifically, the third support element 131 is disposed at the top of the platform element 121 and connected to the platform element 121.
[0137] The third support element 131 has a hollow structure.
[0138] The dimensions of the third support element 131 are matched with the dimensions of the platform element 121. Generally, the outer length of the third support element 131 is less than the width of the platform element 121, and the width of the third support element 131 is less than the length of the platform element 121.
[0139] In some embodiments, the third support element 131 is fixedly connected to the platform element 121, including but not limited to bolted connections.
[0140] In some embodiments, the third support element 131 is made of stainless steel.
[0141] In some embodiments, the third support element 131 is a support frame.
[0142] In some embodiments, the second driving element 132 is fixedly connected to the third support element 131, including but not limited to bolt connection.
[0143] In some embodiments, the second driving element 132 is a driving motor.
[0144] In some embodiments, the second conveying element 133 includes a second rotating shaft and a second conveying roller. The second rotating shaft is rotatably arranged in the third support element 131 and connected to the output end of the second driving element 132; the second conveying roller is arranged on the second rotating shaft and rotates to convey the pipe under the action of the second rotating shaft.
[0145] The size of the second rotating shaft matches the size of the third support element 131. Generally, the radial size of the second rotating shaft is smaller than the width and inner height of the third support element 131, and the axial size of the second rotating shaft is smaller than the inner length of the third support element 131.
[0146] The size of the second conveying roller matches the size of the second rotating shaft. Generally, the inner diameter of the second conveying roller is equal to the radial size of the second rotating shaft, and the axial size of the second conveying roller is smaller than the axial size of the second rotating shaft.
[0147] The size of the second conveying roller matches the size of the third support element 131. Generally, the outer diameter of the second conveying roller is smaller than the width and inner height of the third support element 131.
[0148] In some embodiments, the second conveying element 133 is rotatably connected to the third support element 131 without separation. For example, the second conveying element 133 and the third support element 131 are connected through a bearing seat.
[0149] In some embodiments, the second conveying element 133 is drivingly connected to the second driving element 132. For example, the second conveying element 133 and the second driving element 132 are connected through a shaft coupling.
[0150] In some embodiments, the second conveying element 133 is made of stainless steel.
[0151] In some embodiments, the third driving element 134 is fixedly connected to the third support element 131, including but not limited to bolt connection.
[0152] In some embodiments, the third driving element 134 is a telescopic cylinder.
[0153] In some embodiments, the fourth support element 135 comprises a third horizontal plate and two second vertical plates. The third horizontal plate is arranged inside the third support element 131 and connected with the output end of the corresponding third driving element 134. The two second vertical plates are symmetrically arranged on the third horizontal plate, and the third conveying element 136 is rotatably arranged between the two second vertical plates.
[0154] The size of the third horizontal plate matches the size of the third support element 131. Generally, the radial size (such as length, height) of the third horizontal plate is smaller than the inner radial size (such as inner length, inner height) of the third support element 131, and the axial size (such as width) of the third horizontal plate is smaller than the axial size (such as width) of the third support element 131.
[0155] The size of the second vertical plate matches the size of the third horizontal plate. Generally, the length of the second vertical plate is equal to the width of the third horizontal plate, the width of the second vertical plate is smaller than the length of the third horizontal plate, and the height of the second vertical plate is greater than the height of the third horizontal plate.
[0156] In some embodiments, the fourth support element 135 is fixedly connected with the third driving element 134, including but not limited to bolt connection.
[0157] In some embodiments, the fourth support element 135 is made of stainless steel.
[0158] In some embodiments, the third conveying element 136 comprises a third rotating shaft and a third conveying roller. The third rotating shaft is rotatably arranged between the two second vertical plates. The third conveying roller is arranged on the third rotating shaft and connected with the third rotating shaft, and used to drive the third rotating shaft to rotate under the action of the pipe to be processed.
[0159] The size of the third rotating shaft matches the size of the second vertical plate. Generally, the radial size of the third rotating shaft is smaller than the length and height of the second vertical plate, and the axial size of the third rotating shaft is equal to the distance between the two second vertical plates.
[0160] The size of the third conveying roller matches the size of the third rotating shaft. Generally, the inner diameter of the third conveying roller is equal to the radial size of the third rotating shaft, and the axial size of the third conveying roller is smaller than the axial size of the third rotating shaft.
[0161] The size of the third conveying roller matches the size of the second vertical plate. Generally, the outer diameter of the third conveying roller is greater than the length and height of the second vertical plate.
[0162] In some embodiments, the third conveying element 136 and the fourth support element 135 are rotatably connected without separation. For example, the third conveying element 136 and the fourth support element 135 are connected via a bearing housing.
[0163] In some of these embodiments, the third conveying element 136 is made of stainless steel.
[0164] like Figure 5a , Figure 5b As shown, the inspection unit 140 includes a placement element 141, at least one second limiting element 142, an adjusting element 143, at least one connecting element 144, and at least one locking element 145. The placement element 141 is located at the top of the platform unit 120, downstream of the conveying unit 130, and connected to the platform unit 120, for placing the processed pipe. The second limiting element 142 is located at the bottom of the placement element 141, for limiting the length of the processed pipe. The adjusting element 143 is movably disposed inside the placement element 141, above the second limiting element 142, for reciprocating along the length of the placement element 141 to cooperate with the placement element 141 in inspecting the length of the processed pipe. The connecting element 144 passes through the adjusting element 143. The locking element 145 is movably disposed on the connecting element 144 and abuts against the placement element 141, for limiting the relative position of the adjusting element 143 and the placement element 141.
[0165] Specifically, the placement element 141 is located at the top of the platform element 121 and downstream of the third support element 131, and is connected to the platform element 121.
[0166] The placement element 141 has a structure with an open top and a closed bottom.
[0167] The dimensions of the placement element 141 are matched with the dimensions of the platform element 121. Generally, the outer length of the placement element 141 is less than the length of the platform element 121, the outer width of the placement element 141 is less than the width of the platform element 121, and the outer height of the placement element 141 is greater than the height of the platform element 121.
[0168] In some embodiments, the placement element 141 is fixedly connected to the platform element 121, including but not limited to bolted connections.
[0169] In some of these embodiments, the placement element 141 is made of stainless steel.
[0170] In some of these embodiments, placement element 141 is a placement frame.
[0171] The cross-section of the second limiting element 142 is rectangular.
[0172] The second limiting element 142 has a size matching that of the placing element 141. Generally, the length of the second limiting element 142 is equal to the inner length of the placing element 141, the width of the second limiting element 142 is less than the inner width of the placing element 141, and the height of the second limiting element 142 is less than the bottom wall thickness of the placing element 141.
[0173] In some embodiments, there are a plurality of second limiting elements 142. The plurality of second limiting elements 142 are arranged at intervals along the width direction of the placing element 141.
[0174] In some embodiments, the second limiting element 142 is a limiting groove.
[0175] The cross section of the adjusting element 143 is rectangular.
[0176] The adjusting element 143 has a size matching that of the placing element 141. Generally, the length of the adjusting element 143 is greater than the inner width of the placing element 141, the length of the adjusting element 143 is less than the outer width of the placing element 141, the width of the adjusting element 143 is less than the inner length of the placing element 141, and the height of the adjusting element 143 is less than the inner height of the placing element 141.
[0177] In some embodiments, the adjusting element 143 is made of stainless steel.
[0178] In some embodiments, the adjusting element 143 is an adjusting rod.
[0179] The cross section of the connecting element 144 is circular.
[0180] The connecting element 144 has a size matching that of the adjusting element 143. Generally, the radial dimension of the connecting element 144 is less than the length and width of the adjusting element 143, and the axial dimension of the connecting element 144 is equal to the height of the adjusting element 143.
[0181] In some embodiments, there are a plurality of connecting elements 144. The plurality of connecting elements 144 are arranged at intervals along the length direction of the adjusting element 143.
[0182] In some embodiments, there are two connecting elements 144. One connecting element 144 is arranged on one side of the adjusting element 143, and the other connecting element 144 is arranged on the other side of the adjusting element 143.
[0183] In some embodiments, the connecting element 144 is a threaded hole.
[0184] The cross section of the locking element 145 is circular.
[0185] The size of the locking element 145 matches the size of the connecting element 144. Generally, the radial size of the locking element 145 is equal to the radial size of the connecting element 144, and the axial size of the locking element 145 is greater than the axial size of the connecting element 144.
[0186] The number of the locking elements 145 matches the number of the connecting elements 144. Generally, the number of the locking elements 145 is equal to the number of the connecting elements 144.
[0187] In some embodiments, the locking element 145 is made of stainless steel.
[0188] In some embodiments, the locking element 145 is a locking bolt.
[0189] Further, the inspection unit 140 also includes at least one third sliding element 146. The third sliding element 146 is arranged inside the placement element 141, above the second limiting element 142, and in sliding connection with the adjusting element 143.
[0190] The cross section of the third sliding element 146 is rectangular.
[0191] The size of the third sliding element 146 matches the size of the placement element 141. Generally, the length of the third sliding element 146 is equal to the inner width of the placement element 141, the width of the third sliding element 146 is less than the inner wall thickness of the placement element 141, and the height of the third sliding element 146 is less than the inner height of the placement element 141.
[0192] The size of the third sliding element 146 matches the size of the adjusting element 143. Generally, the length of the third sliding element 146 is greater than the width of the adjusting element 143, the width of the third sliding element 146 is greater than the length of the adjusting element 143, and the height of the third sliding element 146 is equal to the height of the adjusting element 143.
[0193] In some embodiments, there are several third sliding elements 146. The several third sliding elements 146 are arranged at intervals along the width direction of the placement element 141.
[0194] In some embodiments, one third sliding element 146 is arranged on one side of the placement element 141, and one third sliding element 146 is arranged on the other side of the placement element 141.
[0195] In some embodiments, the third sliding element 146 is a sliding groove.
[0196] The use method of the utility model is as follows:
[0197] (I) placement operation
[0198] Placing the pipe between the two first conveying elements 114;
[0199] During the process, the first conveying element 114 is extruded by the weight of the pipe itself, so that the second sliding element 117 is driven to move along the axial direction of the first sliding element 116 away from the first conveying element 114, and the elastic element 118 is extruded to generate deformation.
[0200] (II) Adjustment operation
[0201] Starting the horizontal laser instrument to generate laser;
[0202] Starting the first driving element 115 to drive the pipe to move upward along the vertical direction through the first support element 112, and stopping the first driving element 115 after the center of the pipe is at the same horizontal plane as the laser;
[0203] Moving the pipe to the second conveying element 133 through the first conveying element 114, and placing the pipe between the two third conveying elements 136;
[0204] Starting the third driving element 134 to drive the third conveying element 136 to move towards the pipe through the fourth support element 135, and stopping the third driving element 134 after abutting with the pipe.
[0205] (III) Cutting operation
[0206] Starting the second driving element 132 to drive the pipe to move towards the pipe cutting machine through the second conveying element 133;
[0207] Starting the laser scanner to measure the length of the pipe, and stopping the second driving element 132 after moving to the specified position (after specifying the cutting length);
[0208] Starting the pipe cutting machine to cut the pipe;
[0209] Subsequently, the pipe cut is polished by the pipe polishing machine, the pipe is blown by the blowing machine, and the pipe is labeled by the labeling machine.
[0210] (IV) Inspection operation
[0211] Twisting the locking element 145 to rotate along the circumferential direction of the connecting element 144 while moving away from the placing element 141 along the axial direction of the connecting element 144 until it is separated from the placing element 141;
[0212] Pulling the adjusting element 143, reciprocating along the length direction of the third sliding element 146, until the adjusting element 143 is adjusted to the appropriate position, then twist the locking element 145, make it rotate along the circumferential direction of the connecting element 144, and move along the axial direction of the connecting element 144 to the direction close to the placing element 141, until it abuts against the placing element 141;
[0213] Place the processed pipeline in the second limiting element 142 to check whether the length of the pipeline meets the requirements.
[0214] The utility model discloses the height of pipeline support unit in platform unit can be adjusted by the cooperation of pipeline support unit, platform unit and conveying unit, thereby meet the support and conveying of different specifications of pipeline, improve the operating range of workstation, increase the support of different pipe diameter pipeline, utilize the inspection unit to the length of the processed pipeline can be inspected, to improve the practicality of workstation.
[0215] Embodiment 2
[0216] This embodiment relates to the workstation system of the utility model.
[0217] As Figure 6 shown, a workstation system includes the workstation device 100 and the control equipment 200 as described in embodiment 1. Wherein, the control equipment 200 is connected with the pipeline support unit 110 and the conveying unit 130 of the workstation device 100.
[0218] Specifically, the control equipment 200 is connected with the first driving element 115, the second driving element 132 and the third driving element 134.
[0219] In some embodiments, the control equipment 200 is a controller.
[0220] Further, the workstation system further comprises a pipe cutting device 300, a laser scanning device 400, a deburring device 500, a horizontal laser device 600, a blowing device 700, a labeling device 800. The pipe cutting device 300 is arranged at the top end of the platform unit 120 of the workstation device 100 and downstream of the conveying unit 130 of the workstation device 100, and is used for cutting the pipe; the laser scanning device 400 is arranged at the pipe cutting device 300, and is used for measuring the length of the pipe; the deburring device 500 is arranged at the top end of the platform unit 120 of the workstation device 100 and downstream of the pipe cutting device 300, and is used for polishing the pipe cut; the horizontal laser device 600 is arranged at the top end of the platform unit 120 of the workstation device 100 and downstream of the deburring device 500, and is used for generating a horizontal line; the blowing device 700 is arranged at the top end of the platform unit 120 of the workstation device 100 and downstream of the horizontal laser device 600, and is used for blowing the pipe; the labeling device 800 is arranged at the top end of the platform unit 120 of the workstation device 100 and downstream of the blowing device 700, and is used for labeling the pipe.
[0221] Specifically, the pipe cutting device 300 is arranged at the top end of the platform element 121 and is located at the side of the third bracket element 131; the deburring device 500 is arranged at the top end of the platform element 121; the horizontal laser device 600 is arranged at the top end of the platform element 121; the blowing device 700 is arranged at the top end of the platform element 121; and the labeling device 800 is arranged at the top end of the platform element 121.
[0222] In some embodiments, the pipe cutting device 300 is a pipe cutting machine.
[0223] In some embodiments, the laser scanning device 400 is a laser scanner.
[0224] In some embodiments, the deburring device 500 is a deburring machine.
[0225] In some embodiments, the horizontal laser device 600 is a horizontal laser instrument.
[0226] In some embodiments, the blowing device 700 is a blowing machine.
[0227] In some embodiments, the labeling device 800 is a labeling machine.
[0228] Further, the workstation system further comprises a gas conveying device 900. The gas conveying device 900 is in communication with the blowing device 700 and a gas source, respectively, and is used for conveying the gas source to the blowing device 700.
[0229] In some embodiments, the gas conveying device 900 is a compressor.
[0230] The use method of the utility model is as follows:
[0231] The use method is basically the same with that of example 1, and will not be repeated here.
[0232] The utility model discloses the advantage lies in, with horizontal laser equipment can produce horizontal line on platform unit, to make pipeline support unit, conveying unit, pipe cutting device, flat mouth equipment, purging equipment, label equipment install to same horizontal line, guarantee all section, flat mouth face all are flat state, utilize laser scanning equipment can measure to pipeline, to guarantee the accuracy of required size.
[0233] The above only for the preferred embodiment of the utility model, not therefore limit the implementation and protection scope of the utility model, for those skilled in the art, should be able to realize that all the obtained schemes of equivalent replacement and obvious change of the utility model specification and drawing content, should be contained in the protection scope of the utility model.
Claims
1. A workbench device for pipe processing, characterized in that, include: At least one pipe support unit (110) is disposed on a horizontal plane for supporting the pipe to be processed; Platform unit (120), which is disposed on a horizontal plane and located downstream of the pipe support unit (110); A conveying unit (130) is disposed at the top of the platform unit (120) and is used for conveying pipes; Inspection unit (140) is located at the top of the platform unit (120) and downstream of the conveying unit (130), and is used to inspect the length of the processed pipe.
2. The workbench device according to claim 1, characterized in that, The pipe support unit (110) includes: A base element (111) is disposed on a horizontal plane, and the platform unit (120) is disposed downstream of the base element (111). A first support element (112) is disposed at the top of the base element (111); Two second support elements (113) are symmetrically and obliquely disposed at the top of the first support element (112); Two first conveying elements (114) are disposed at the top of the corresponding second support element (113) and are rotatably connected to the corresponding second support element (113) for conveying pipes.
3. The workbench device according to claim 2, characterized in that, The pipe support unit (110) also includes: A first driving element (115) is disposed between the base element (111) and the first support element (112), and is connected to both the base element (111) and the first support element (112) to drive the first support element (112) to reciprocate in the vertical direction; and / or Two first sliding elements (116) are symmetrically arranged on the first support element (112); Two second sliding elements (117) are respectively disposed at the bottom end of the corresponding second support element (113) and are respectively slidably connected to the corresponding first sliding element (116) for reciprocating along the axial direction of the first sliding element (116) under the action of the second support element (113). Two elastic elements (118) are respectively sleeved on the corresponding second sliding element (117) and respectively connected to the first support element (112) and the corresponding second support element (113) for deformation under the action of the second support element (113); Two first limiting elements (119) are respectively disposed at the ends of the corresponding second sliding elements (117) and respectively located at the bottom end of the first support element (112) to prevent the second sliding elements (117) from disengaging from the first sliding elements (116).
4. The workbench device according to claim 1, characterized in that, The platform unit (120) includes: Platform element (121), the platform element (121) is disposed on a horizontal plane, the top of the platform element (121) is provided with the conveying unit (130) and the inspection unit (140), and is located downstream of the pipeline support unit (110); A plurality of support elements (122) are distributed at the bottom end of the platform element (121) and are respectively connected to the platform element (121) to support the platform element (121).
5. The workbench device according to claim 1, characterized in that, The conveying unit (130) includes: A third support element (131) is disposed at the top of the platform unit (120) and connected to the platform unit (120); The second driving element (132) is disposed inside the third support element (131); The second conveying element (133) is disposed at the output end of the second driving element (132) and is used to rotate under the action of the second driving element (132) to convey the pipe; Two third drive elements (134) are symmetrically arranged inside the third support element (131) and are respectively located above the second conveying element (133); Two fourth support elements (135) are respectively connected to the output end of the corresponding third drive element (134) for oblique reciprocating motion under the action of the third drive element (134); Two third conveying elements (136) are respectively disposed on the corresponding fourth support element (135) and rotatably connected to the corresponding fourth support element (135) for conveying pipelines.
6. The workbench device according to claim 1, characterized in that, The inspection unit (140) includes: Placement element (141) is disposed at the top of the platform unit (120) and located downstream of the conveying unit (130), and is connected to the platform unit (120) for placing the processed pipe; At least one second limiting element (142) is disposed at the bottom end inside the placement element (141) for limiting the processed pipe; An adjusting element (143) is movably disposed inside the placement element (141) and located above the second limiting element (142), for reciprocating along the length direction of the placement element (141) to cooperate with the placement element (141) in inspecting the length of the processed pipe. At least one connecting element (144) is disposed through the adjusting element (143); At least one locking element (145) is movably disposed on the connecting element (144) and abuts against the placement element (141) for limiting the relative position of the adjusting element (143) and the placement element (141).
7. The workbench device according to claim 6, characterized in that, The inspection unit (140) further includes: At least one third sliding element (146) is disposed inside the placement element (141) and located above the second limiting element (142), and is slidably connected to the adjusting element (143).
8. A workbench system, characterized in that, include: The worktable device (100) as described in any one of claims 1 to 7; A control device (200) is connected to the pipe support unit (110) and the conveying unit (130) of the workbench device (100).
9. The workbench system according to claim 8, characterized in that, Also includes: Pipe cutting device (300), the pipe cutting device (300) is disposed at the top of the platform unit (120) of the workbench device (100) and located downstream of the conveying unit (130) of the workbench device (100), for cutting pipes; A laser scanning device (400) is disposed on the pipe cutting device (300) and is used to measure the length of the pipe; A flat-end device (500) is disposed at the top of the platform unit (120) of the workbench device (100) and located downstream of the pipe cutting device (300) for grinding pipe cuts; A horizontal laser device (600) is disposed at the top of the platform unit (120) of the worktable device (100) and located downstream of the flat-mouth device (500) for generating a horizontal line; A purging device (700) is disposed at the top of the platform unit (120) of the workbench device (100) and located downstream of the horizontal laser device (600) for purging pipes; A labeling device (800) is disposed at the top of the platform unit (120) of the workbench device (100) and located downstream of the purging device (700) for labeling pipes.
10. The workbench system according to claim 9, characterized in that, Also includes: A gas delivery device (900) is connected to the purging device (700) and a gas source, respectively, and is used to deliver the gas source to the purging device (700).