Automatic punching and burr processing all-in-one machine for mattress air holes

Abstract

The utility model relates to the technical field of mattress processing, and provides a mattress air hole automatic punching and burr processing all-in-one machine which comprises a base and a conveyor installed on one side of the top of the base. The punching table is fixedly mounted on the other side of the top of the base; the fixing frame is fixedly mounted at the top of the base and located above the punching table; the mounting plate is arranged in the fixing frame and ascends and descends through a moving mechanism arranged on the fixing frame. The punching needle is driven by the moving mechanism to move downwards to punch a mattress, then the mounting plate is driven by the moving mechanism to move upwards to reset, the mounting box is driven by the first motor to rotate, the positions of the punching needle and the trimming cutter are exchanged, and meanwhile the trimming cutter is driven by the driving mechanism to rotate. And the trimming cutter can trim and remove punched burrs in cooperation with the moving mechanism, the effect of integrated treatment of punching and deburring of the mattress is achieved, and the machining efficiency of the mattress is effectively improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to bed mattress processing technical field, concretely relates to bed mattress air hole automatic stamping and burr processing integrated machine. BACKGROUND

[0002] Bed mattress is a kind of article between human body and bed for ensuring that consumer obtains healthy and comfortable sleep. Bed mattress material is various, and bed mattress made of different materials can bring different sleep effects to people.

[0003] The authorized patent with application number CN202122359106.9 discloses a latex mattress punching waste recovery device, and its background technology proposes the problem that "after the latex mattress is punched, most of these leftover materials are discarded, causing a lot of waste and environmental pollution difficult to clean up", and to solve this problem, the technical solution of the scheme is "including a punching machine, a receiving groove and a push rod, the push rod penetrates through one side of the receiving groove and is slidingly connected in the receiving groove, the other end of the push rod is connected with a driving device for driving the push rod to slide, and the bottom surface opposite to the push rod on the side close to the receiving groove is provided with a discharge port".

[0004] However, it is found in the implementation of the related technology that the above technical solution has the following problems: although the provided technical solution achieves the effect of punching waste recovery, it is inconvenient to trim and deburr the punching hole when using it, and burrs are easily generated inside the punching hole when punching the bed mattress, so the above scheme needs to move the punched bed mattress to the next process for deburring treatment, which is inconvenient to use and easily leads to the reduction of bed mattress processing efficiency. UTILITY MODEL CONTENTS

[0005] The utility model discloses bed mattress air hole automatic stamping and burr processing integrated machine, solve the inconvenient trimming and deburring of the punching hole in the related art.

[0006] The technical scheme of the utility model is as follows: bed mattress air hole automatic stamping and burr processing integrated machine, comprising: base and the conveyor installed on the top side of its one side;

[0007] The punching table is fixedly installed on the other side of the top of the base;

[0008] The fixing frame is fixedly installed on the top of the base and located above the punching table;

[0009] The mounting plate is arranged in the fixing frame, and the mounting plate is lifted by the moving mechanism arranged on the fixing frame;

[0010] The mounting box is rotatably connected between the inner walls of the mounting plate;

[0011] The motor one is fixedly installed on the side surface of the mounting plate, and the output end of the motor one is movably connected with the mounting plate and the mounting box.

[0012] A plurality of punching needles fixedly installed at the bottom of the installation box;

[0013] A plurality of trimming knives arranged at the top of the installation box and corresponding to the number of the punching needles, the trimming knives being rotated by a driving mechanism arranged in the installation box, the width of the trimming knives corresponding to the diameter of the punching needles.

[0014] Preferably, the driving mechanism comprises a plurality of rotating shafts rotatably connected at the top of the installation box, a worm wheel fixedly installed on the surface of the rotating shaft, a motor two fixedly installed on one side of the inner wall of the installation box, a transmission shaft fixedly connected at the output end of the motor two, and a plurality of worm gears fixedly installed on the surface of the transmission shaft.

[0015] The plurality of worm gears are respectively engaged with the plurality of worm wheels, the other end of the transmission shaft is rotatably connected with the inner wall of the installation box, and the trimming knives are fixedly connected to the end of the rotating shaft.

[0016] Preferably, the moving mechanism comprises a punching cylinder fixedly installed at the top of the fixed frame, and a guide rod symmetrically fixedly installed at the top of the installation plate and slidably connected with the fixed frame, the output end of the punching cylinder being movably arranged through the fixed frame and the installation plate.

[0017] Preferably, the conveyor is provided with a positioning mechanism for preventing the mattress from deviating, and the base is provided with a clamping mechanism for fixing the mattress.

[0018] Preferably, the positioning mechanism comprises two connecting plates symmetrically fixedly installed at the top of the conveyor, an electric push rod one fixedly installed on one side of the connecting plate and having an output end movably arranged through the connecting plate, a positioning shell fixedly connected at the output end of the electric push rod one, and a plurality of positioning wheels rotatably connected in the positioning shell.

[0019] Preferably, the clamping mechanism comprises a support plate symmetrically fixedly installed at the top of the base and located on both sides of the punching table, an electric push rod two fixedly installed on one side of the support plate and having an output end movably arranged through the support plate, a moving plate fixedly connected at the output end of the electric push rod two, two movable rods symmetrically movably arranged through the moving plate, a clamping plate fixedly connected at one end of the movable rod, and a spring sleeved on the surface of the movable rod.

[0020] The working principle and beneficial effects of the utility model are as follows:

[0021] The mattress is conveyed by the conveyor, then the punching needle is driven downward by the moving mechanism to punch the mattress, then the installation plate is driven upward by the moving mechanism to reset, and the installation box is driven to rotate by the motor one, so that the punching needle and the trimming knife are exchanged in position, and the trimming knife is driven to rotate by the driving mechanism, and the trimming knife can trim and remove the punching burr in cooperation with the moving mechanism, so that the mattress punching and burr removal integrated processing effect is realized, the mattress does not need to be transferred to the burr removal process again, the operation is simple and convenient, the use cost is reduced, and the mattress processing efficiency is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0022] The utility model will be described in further detail below in combination with the drawings and specific embodiments.

[0023] Figure 1 It is the whole three-dimensional structure schematic diagram of the utility model;

[0024] Figure 2 It is the local three-dimensional structure schematic diagram of the utility model fixed frame;

[0025] Figure 3 It is the sectional three-dimensional structure schematic diagram of the utility model installation box;

[0026] Figure 4 It is the local three-dimensional structure schematic diagram of the utility model positioning shell;

[0027] Figure 5 It is the local three-dimensional structure schematic diagram of the utility model support plate.

[0028] In the drawing: 1, base; 2, conveyor; 3, punching station; 4, fixed frame; 5, installation plate; 6, installation box; 7, motor one; 8, punching needle; 9, trimming knife; 10, pivot rod; 11, worm wheel; 12, motor two; 13, transmission shaft; 14, worm; 15, punching cylinder; 16, guide rod; 17, connecting plate; 18, electric push rod one; 19, positioning shell; 20, positioning wheel; 21, support plate; 22, electric push rod two; 23, moving plate; 24, movable rod; 25, clamping plate; 26, spring. DETAILED DESCRIPTION

[0029] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are involved in the scope of protection of the utility model.

[0030] Embodiment one

[0031] Please refer toFigure 1 Figure 5 The utility model provides a mattress air -permeable hole automation stamping and burr processing all -in -one, it includes: base 1 and the conveyor 2 of installing in its top one side,

[0032] The punching table 3 of fixed installation in the other side of base 1 top, wherein, the base 1 is set up with the through -hole on the punching table 3 corresponding chip groove,

[0033] The fixed frame 4 of fixed installation in the top of base 1 and located above the punching table 3,

[0034] The mounting plate 5 of being located in the fixed frame 4, the mounting plate 5 is lifted through the moving mechanism of being located in the fixed frame 4,

[0035] The installation box 6 of being rotatably connected between the inner wall both sides of mounting plate 5,

[0036] The motor one 7 of fixed installation in the side surface of mounting plate 5 and the output end of movable through the connection of mounting plate 5 and installation box 6,

[0037] The multiple punching needle 8 of fixed installation in the bottom of installation box 6, wherein the diameter size of punching needle 8 is slightly less than the diameter size of through -hole on the punching table 3,

[0038] The multiple trimming knife 9 of being located in the top of installation box 6 and with punching needle 8 number consistent, trimming knife 9 is rotated through the drive mechanism located in installation box 6, and the width size of trimming knife 9 is consistent with the diameter size of punching needle 8.

[0039] Drive mechanism includes the multiple pivot shaft 10 of being rotatably connected in the top of installation box 6, the worm wheel 11 of fixed installation in the surface of pivot shaft 10, the motor two 12 of fixed installation in the inner wall one side of installation box 6, the transmission shaft 13 of fixed connection in the output end of motor two 12 and the multiple worm 14 of fixed installation in the surface of transmission shaft 13.

[0040] Multiple worm 14 is engaged with multiple worm wheel 11 respectively, the other end of transmission shaft 13 and the inner wall of installation box 6 are rotatably connected, and trimming knife 9 is fixedly connected to the end of pivot shaft 10.

[0041] ​The technical scheme provided by the embodiment is as follows: in use, the mattress (for a hard type mattress, such as a high-density hard latex mattress) is conveyed to the punching table 3 by the conveyor 2, then the mounting plate 5 is driven to move downward by the moving mechanism, so that the punching needle 8 moves downward to pass through the through hole on the punching table 3 to punch the mattress, after punching, the mounting plate 5 is driven to move upward to reset by the moving mechanism, and the mounting box 6 is driven to rotate 180 degrees by the motor 1 7, so that the positions of the punching needle 8 and the trimming knife 9 are exchanged, at the same time, the transmission shaft 13 is driven to rotate by the motor 2 12, so that the transmission shaft 13 drives the worm 14 to rotate, and the worm 14 meshes with the worm wheel 11 to rotate, so that the rotating shaft 10 drives the trimming knife 9 to rotate, and since the width size of the trimming knife 9 is consistent with the diameter size of the punching needle 8, the size of the trimming knife 9 is also matched with the punching size, then the mounting plate 5 is driven to move downward by the moving mechanism, so that the trimming knife 9 extends into the punching hole to trim and remove the burr, so that the punching and burr removing integrated processing effect of the mattress is realized, the mattress does not need to be transferred to the burr removing process again, the operation is simple and convenient, the use cost is reduced, the mattress processing efficiency is effectively improved, the trimming knife 9 is reset by the moving mechanism, and the mounting box 6 is reset by the motor 1 7, at the same time, the mattress is conveyed and moved by the conveyor 2, so that the next punching position is aligned with the punching needle 8, so that the punching and burr removing processing can be performed again, and the mattress can be punched and processed automatically through the circulation.

[0042] Further, the moving mechanism comprises a punching cylinder 15 fixedly installed on the top of the fixed frame 4, and a guide rod 16 symmetrically fixedly installed on the top of the mounting plate 5 and in sliding connection with the fixed frame 4, and the output end of the punching cylinder 15 movably passes through the fixed frame 4 and the mounting plate 5.

[0043] Specifically, the mounting plate 5 is driven to move downward by the punching cylinder 15, and the guide rod 16 slides along the fixed frame 4 to limit the movement of the mounting plate 5, so as to ensure the stability of the movement, so that the punching needle 8 moves downward to punch the mattress, then the punching needle 8 is driven to move upward to reset by the punching cylinder 15, so that the punching needle 8 and the trimming knife 9 exchange positions, and the trimming knife 9 is driven to move downward to trim the punching again, and the mattress is conveyed by the conveyor 2, so that the mattress can be punched and trimmed.

[0044] Further, the base 1 is provided with a clamping mechanism for fixing the mattress.

[0045] The clamping mechanism comprises support plates 21 symmetrically fixed on the top of the base 1 and located on both sides of the punching table 3, two electric push rods 22 fixed on one side of the support plates 21 and having output ends movably penetrating through the support plates 21, a moving plate 23 fixedly connected to the output ends of the electric push rods 22, two movable rods 24 symmetrically penetrating through and movably connected to the moving plate 23, clamping plates 25 fixedly connected to one end of the movable rods 24, and springs 26 sleeved on the surfaces of the movable rods 24, wherein the two ends of each spring 26 are connected to the corresponding clamping plate 25 and moving plate 23 respectively, and one side of each clamping plate 25 is provided with a rubber pad.

[0046] Specifically, when the mattress is conveyed to the punching table 3 by the conveyor 2, the moving plate 23 is driven by the electric push rod 22 to approach the mattress, so that the clamping plate 25 is in contact with the mattress, and then the moving plate 23 continues to move to press the spring 26 and drive the movable rod 24 to slide, so that the spring 26 can buffer the force of the clamping plate 25 pressing the mattress, preventing the clamping plate 25 from directly and rigidly pressing the mattress to cause deformation of the mattress and affect the quality of mattress punching, and the spring 26 can also fill the distance between the clamping plate 25 and the mattress by the reaction force, so as to ensure the stability of the mattress clamping, and after the punching is completed, the clamping plate 25 is reset by the electric push rod 22 to separate from the mattress.

[0047] Embodiment Two

[0048] Based on the embodiment one, in the embodiment, the conveyor 2 is provided with a positioning mechanism for preventing the mattress from deviating.

[0049] The positioning mechanism comprises two connecting plates 17 symmetrically fixed on the top of the conveyor 2, an electric push rod 18 fixed on one side of the connecting plate 17 and having an output end movably penetrating through the connecting plate 17, a positioning shell 19 fixedly connected to the output end of the electric push rod 18, and a plurality of positioning wheels 20 rotatably connected in the positioning shell 19.

[0050] The technical scheme provided by the embodiment is that when the mattress is conveyed by the conveyor 2, the positioning shell 19 is driven by the electric push rod 18 to move, so that the two positioning wheels 20 on both sides are in contact with the mattress, thereby achieving the effect of centrally positioning the mattress, preventing the mattress from deviating during the conveying process, and the positioning wheel 20 can rotate with the movement of the mattress, thereby facilitating the reduction of the friction between the two, and ensuring the conveying effect.

[0051] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An automated machine for stamping and finishing the rough edges of mattress ventilation holes, characterized in that, include: The base (1) and the conveyor (2) mounted on one side of its top; A punching platform (3) is fixedly installed on the other side of the top of the base (1); A fixed bracket (4) is fixedly installed on the top of the base (1) and located above the punching table (3); A mounting plate (5) is provided inside the fixed frame (4), and the mounting plate (5) is raised and lowered by a moving mechanism provided on the fixed frame (4); Rotary connection between the two sides of the inner wall of the mounting plate (5); A motor (7) is fixedly installed on one side of the mounting plate (5) and its output end moves through the mounting plate (5) and the mounting box (6) for connection. Multiple punch pins (8) are fixedly installed at the bottom of the mounting box (6); Multiple trimming blades (9) are provided on the top of the mounting box (6) and are the same number as the punching pins (8). The trimming blades (9) are rotated by a drive mechanism provided in the mounting box (6). The width of the trimming blades (9) is the same as the diameter of the punching pins (8).

2. The automated punching and edge-removal machine for mattress ventilation holes according to claim 1, characterized in that, The drive mechanism includes multiple rotating shafts (10) that are rotatably connected to the top of the mounting box (6), a worm gear (11) fixedly installed on the surface of the rotating shaft (10), a second motor (12) fixedly installed on one side of the inner wall of the mounting box (6), a transmission shaft (13) fixedly connected to the output end of the second motor (12), and multiple worms (14) fixedly installed on the surface of the transmission shaft (13).

3. The automated punching and edge-removing machine for mattress ventilation holes according to claim 2, characterized in that, Multiple worm gears (14) are respectively meshed with multiple worm wheels (11), the other end of the drive shaft (13) is rotatably connected to the inner wall of the mounting box (6), and the trimming knife (9) is fixedly connected to the end of the rotating shaft (10).

4. The automated punching and edge-removing machine for mattress ventilation holes according to claim 1, characterized in that, The moving mechanism includes a stamping cylinder (15) fixedly installed on the top of the fixed frame (4) and a guide rod (16) symmetrically fixedly installed on the top of the mounting plate (5) and slidably connected to the fixed frame (4). The output end of the stamping cylinder (15) moves through the fixed frame (4) and is connected to the mounting plate (5).

5. The automated punching and edge-removing machine for mattress ventilation holes according to claim 1, characterized in that, The conveyor (2) is provided with a positioning mechanism to prevent the mattress from shifting, and the base (1) is provided with a clamping mechanism to fix the mattress.

6. The automated punching and edge-removing machine for mattress ventilation holes according to claim 5, characterized in that, The positioning mechanism includes two connecting plates (17) symmetrically fixedly installed on the top of the conveyor (2), an electric push rod (18) fixedly installed on one side of the connecting plate (17) and whose output end moves through the connecting plate (17), a positioning shell (19) fixedly connected to the output end of the electric push rod (18), and multiple positioning wheels (20) rotatably connected in the positioning shell (19).

7. The automated punching and edge-removing machine for mattress ventilation holes according to claim 5, characterized in that, The clamping mechanism includes a support plate (21) symmetrically fixedly installed on the top of the base (1) and located on both sides of the punching platform (3), an electric push rod (22) fixedly installed on one side of the support plate (21) and whose output end moves through the support plate (21), a movable plate (23) fixedly connected to the output end of the electric push rod (22), two movable rods (24) symmetrically slidingly connected to the movable plate (23), a clamping plate (25) fixedly connected to one end of the movable rod (24), and a spring (26) sleeved on the surface of the movable rod (24).

Images