Shell arraying mechanism for magnetic core packaging

Abstract

The utility model relates to the field of magnetic core packaging, and discloses a shell arraying mechanism used for magnetic core packaging, which comprises a rotating disc, the rotating disc is rotatably arranged above a base, a support frame is fixed on the top surface of the base, a guide rail is fixed on the front side of the support frame, an L-shaped frame is fixed on the front side of a sliding block of the guide rail, and the L-shaped frame is fixed on the top surface of the base. The top surface of the L-shaped frame is provided with a movable hole, the top surface of the L-shaped frame is fixedly provided with an electric push rod, one end of a telescopic rod of the electric push rod is fixedly provided with a connecting plate, the bottom surface of the connecting plate is fixedly provided with a finger cylinder, and the top surface of the rotating disc is detachably provided with a plurality of placing seats. According to the magnetic core packaging device, the rotating disc, the conveying belt, the driving motor, the supporting frame, the L-shaped frame, the electric push rod, the connecting plate, the finger air cylinder and the placing base are used in cooperation, so that the shells packaged by magnetic cores can be placed in a whole column, the automation degree of the device is improved, manual taking and placing are not needed, and the labor intensity of workers is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of magnetic core packaging, specifically to the shell alignment mechanism for magnetic core packaging. BACKGROUND

[0002] Magnetic core refers to a kind of sintered magnetic metal oxide composed of various iron oxide mixtures.For example, manganese-zinc ferrite and nickel-zinc ferrite are typical magnetic core materials.Manganese-zinc ferrite has the characteristics of high magnetic permeability and high magnetic flux density, and has the characteristics of lower loss.Nickel-zinc ferrite has the characteristics of extremely high specific resistance, low magnetic permeability less than several hundred.Ferrite core is used in the coil and transformer of various electronic devices.Magnetic core needs to be packaged with shell during processing, and the shell needs to be aligned before this.

[0003] At present, most of the shells of magnetic core packaging are aligned by manual method, so as to facilitate subsequent packaging, and therefore the following shortcomings exist: during the alignment of shell, workers need to frequently pick up and place, so as to increase the labor intensity of workers. UTILITY MODEL CONTENT

[0004] The utility model aims at providing shell alignment mechanism for magnetic core packaging to solve the problem that workers need to frequently pick up and place during the alignment of shell, so as to increase the labor intensity of workers.

[0005] In order to realize the above-mentioned utility model purposes, the utility model adopts the following technical scheme: shell alignment mechanism for magnetic core packaging, including rotary disc, the rotary disc is rotatably arranged above the base, the top surface of the base is provided with mounting groove, the front side of the base is fixed with PLC controller, the inside of the mounting groove is equipped with conveying belt, the conveying belt is electrically connected with PLC controller, the top surface of the base is provided with connecting groove, the inside of the connecting groove is fixed with driving motor, the driving motor is electrically connected with PLC controller, the top surface of the base is fixed with support frame, the front side of the support frame is fixed with guide rail, the guide rail is electrically connected with PLC controller, the front side of the sliding block of the guide rail is fixed with L-shaped frame, the top surface of the L-shaped frame is provided with movable hole, the top surface of the L-shaped frame is fixed with electric push rod, the electric push rod is electrically connected with PLC controller, one end of the telescopic rod of the electric push rod is fixed with connecting plate, the bottom surface of the connecting plate is fixed with finger air cylinder, the finger air cylinder is electrically connected with PLC controller, the top surface of the rotary disc is detachably provided with a plurality of placing seats.

[0006] Preferably, the front side of the L-shaped frame is fixed with infrared sensor, and the infrared sensor is electrically connected with PLC controller.

[0007] Preferably, the inner wall of the L-shaped frame is provided with a sliding groove, and the rear side of the connecting plate is fixed with a sliding block which is slidably arranged in the sliding groove.

[0008] Preferably, the top surface of each of the plurality of placing seats is provided with a limiting groove.

[0009] Preferably, the top surface of the rotating disc is provided with a plurality of threaded grooves, the top surface of each of the plurality of placing seats is provided with a plurality of threaded holes, a plurality of bolts are threadedly connected in the plurality of threaded holes respectively, and the threaded ends of the plurality of bolts are threadedly connected with the interiors of the plurality of threaded grooves respectively.

[0010] Preferably, the top surface of the base is fixed with two baffles.

[0011] Compared with the prior art, the shell alignment mechanism for magnetic core packaging has the following beneficial effects:

[0012] I. In use, the shell for magnetic core packaging can be conveyed by the conveying belt. When the shell moves below the finger air cylinder, the conveying belt is stopped, and the electric push rod is started to make the connecting plate and the finger air cylinder move downward and clamp the shell. Then, the connecting plate and the finger air cylinder are raised and reset. Subsequently, the guide rail is started, the sliding block drives the L-shaped frame, the finger air cylinder and the shell to move to the leftmost placing seat. At this time, the electric push rod is started again to make the finger air cylinder and the shell move downward and be placed in the placing seat. Whenever the next shell needs to be placed, the driving motor is started to rotate the rotating disc to rotate the next empty placing seat to the leftmost side. At the same time, the L-shaped frame and the finger air cylinder are reset to the top of the conveying belt to prepare for clamping and placing of the next shell. Through the cooperation of the rotating disc, the conveying belt, the driving motor, the support frame, the L-shaped frame, the electric push rod, the connecting plate, the finger air cylinder and the placing seat, the shell for magnetic core packaging can be placed in alignment, the automation degree of the device is improved, manual taking and placing are not needed, and the labor intensity of the workers is reduced.

[0013] II. In use, when the shell for magnetic core packaging is conveyed below the infrared sensor on the conveying belt, the sensor immediately detects and transmits the detection information to the PLC controller. After receiving the signal, the PLC controller stops the operation of the conveying belt after one second, starts the electric push rod and the finger air cylinder to automatically clamp the shell and automatically place it in the placing seat. This process realizes automatic recognition and positioning of the shell without manual intervention. Through the cooperation of the sliding groove and the sliding block, the connecting plate can be limited to prevent deviation or shaking of the connecting plate and the finger air cylinder during lifting, and the stability during lifting is improved.

[0014] III. In use, the shape of the limiting groove is set according to the shell, and then the shell is placed into the inside of the limiting groove, which can limit the shell, prevents the shell from deviating when dispensing or other processes, and ensures the quality and stability of the product. Through the cooperation of the threaded groove, the threaded hole and the bolt, the placement seat is convenient to disassemble and assemble, and then the placement seat is convenient to maintain or replace. Through the baffle, the shell conveyed on the conveying belt is blocked, which prevents the shell from separating from the conveying belt during the conveying process, and provides reliable guarantee for the subsequent clamping and placing process. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a perspective view of the embodiment.

[0016] Figure 2 It is a split schematic view of the embodiment.

[0017] Figure 3 It is a split schematic view of the L-shaped frame and the sliding block of the embodiment.

[0018] Figure 4 It is a split schematic view of the L-shaped frame and the sliding block of the embodiment. Figure 2 It is an enlarged schematic view of A in the embodiment.

[0019] In the figure: 1, rotating disc; 2, base; 3, mounting groove; 4, conveying belt; 5, connecting groove; 6, driving motor; 7, support frame; 8, guide rail; 9, L-shaped frame; 10, movable hole; 11, electric push rod; 12, connecting plate; 13, finger cylinder; 14, placement seat; 15, infrared sensor; 16, sliding groove; 17, sliding block; 18, limiting groove; 19, threaded groove; 20, threaded hole; 21, bolt; 22, baffle. DETAILED DESCRIPTION

[0020] The preferred embodiment of the utility model is described in detail below with reference to the drawings.

[0021] As Figures 1-4As shown, the housing assembly mechanism for magnetic core packaging includes a rotating disk 1, which is rotatably mounted above a base 2. A mounting groove 3 is formed on the top surface of the base 2. A PLC controller (Siemens S7-200) is fixed to the front of the base 2. A conveyor belt 4 is installed inside the mounting groove 3 and is electrically connected to the PLC controller. A connecting groove 5 is formed on the top surface of the base 2, and a drive motor 6 is fixed inside the connecting groove 5 and is electrically connected to the PLC controller. A support is fixed on the top surface of the base 2. The support frame 7 has a guide rail 8 fixed to its front side. The guide rail 8 is electrically connected to the PLC controller. An L-shaped frame 9 is fixed to the front side of the slider of the guide rail 8. An movable hole 10 is opened on the top surface of the L-shaped frame 9. An electric push rod 11 is fixed to the top surface of the L-shaped frame 9. The electric push rod 11 is electrically connected to the PLC controller. A connecting plate 12 is fixed to one end of the telescopic rod of the electric push rod 11. A finger cylinder 13 is fixed to the bottom surface of the connecting plate 12. The finger cylinder 13 is electrically connected to the PLC controller. Several placement seats 14 are detachably provided on the top surface of the rotating disk 1.

[0022] In use, the conveyor belt 4 transports the magnetic core-encapsulated housing. When the housing moves below the finger cylinder 13, the conveyor belt 4 stops, and the electric push rod 11 is activated to move the connecting plate 12 and the finger cylinder 13 downward to clamp the housing. Then, the connecting plate 12 and the finger cylinder 13 rise and reset. Subsequently, the guide rail 8 is activated, and its slider drives the L-shaped frame 9, the finger cylinder 13, and the housing to move to the leftmost placement seat 14. At this time, the electric push rod 11 is activated again to move the finger cylinder 13 and the housing downward and place them in the placement seat 14. Whenever the next housing needs to be placed, the drive motor 6 is activated to rotate the rotating disk 1, rotating the next empty placement seat 14 to the leftmost position. At the same time, the L-shaped frame 9 and the finger cylinder 13 return to the position above the conveyor belt 4, ready to clamp and place the next housing. The coordinated use of the rotating disk 1, conveyor belt 4, drive motor 6, support frame 7, L-shaped frame 9, electric push rod 11, connecting plate 12, finger cylinder 13 and placement seat 14 facilitates the neat placement of the magnetic core encapsulated shells, improves the automation level of the device, eliminates the need for manual handling and placement, and reduces the labor intensity of workers.

[0023] like Figure 2 and Figure 3 As shown, an infrared sensor 15 is fixed to the front side of the L-shaped frame 9. The infrared sensor 15 is an OMRON E3Z model and is electrically connected to the PLC controller.

[0024] In use, when the shell of the magnetic core package is conveyed to below the infrared sensor 15 on the conveying belt 4, the sensor detects immediately and transmits the detection information to the PLC controller, and after receiving the signal, the PLC controller stops the operation of the conveying belt 4 after one second, and starts the electric push rod 11 and the finger cylinder 13 to automatically clamp the shell and place it in the placing seat 14, which realizes automatic identification and positioning of the shell without manual intervention.

[0025] As shown in Figures 2-4 , the inner wall of the L-shaped frame 9 is provided with a sliding groove 16, the rear side of the connecting plate 12 is fixed with a sliding block 17, the sliding block 17 is slidably arranged in the sliding groove 16, and the top surface of each placing seat 14 is provided with a limiting groove 18.

[0026] In use, the cooperation of the sliding groove 16 and the sliding block 17 is beneficial to limiting the connecting plate 12, preventing the connecting plate 12 and the finger cylinder 13 from deviating or shaking during lifting, and improving the stability during lifting. The shape of the limiting groove 18 is set according to the shell, and then the shell is placed in the limiting groove 18 to limit the shell from deviating during dispensing or other processes, ensuring the quality and stability of the product.

[0027] As shown in Figure 1 , Figure 2 and Figure 4 , the top surface of the rotating disc 1 is provided with a plurality of threaded grooves 19, the top surface of each placing seat 14 is provided with a plurality of threaded holes 20, a plurality of threaded holes 20 are respectively threadedly connected with a plurality of bolts 21, and the threaded ends of the plurality of bolts 21 are respectively threadedly connected with the interiors of the plurality of threaded grooves 19. The top surface of the base 2 is fixed with two baffles 22.

[0028] In use, the cooperation of the threaded groove 19, the threaded hole 20 and the bolt 21 is beneficial to disassembling and assembling the placing seat 14, and then facilitating the maintenance or replacement of the placing seat 14. The baffles 22 are beneficial to blocking the shells conveyed on the conveying belt 4, preventing the shells from separating from the conveying belt 4 during conveying, and providing reliable protection for the subsequent clamping and placing process.

[0029] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, and any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. A housing alignment mechanism for a magnetic core package, comprising a rotating disc (1) which is rotatably arranged above a base (2), characterized in that The top surface of the base (2) is provided with a mounting groove (3), the front side of the base (2) is fixed with a PLC controller, the inside of the mounting groove (3) is provided with a conveying belt (4), the conveying belt (4) is electrically connected with the PLC controller, the top surface of the base (2) is provided with a connecting groove (5), the inside of the connecting groove (5) is fixed with a driving motor (6), the driving motor (6) is electrically connected with the PLC controller, the top surface of the base (2) is fixed with a support frame (7), the front side of the support frame (7) is fixed with a guide rail (8), the guide rail (8) is electrically connected with the PLC controller, the front side of the sliding block of the guide rail (8) is fixed with an L-shaped frame (9), the top surface of the L-shaped frame (9) is provided with a movable hole (10), the top surface of the L-shaped frame (9) is fixed with an electric push rod (11), the electric push rod (11) is electrically connected with the PLC controller, one end of the telescopic rod of the electric push rod (11) is fixed with a connecting plate (12), the bottom surface of the connecting plate (12) is fixed with a finger air cylinder (13), the finger air cylinder (13) is electrically connected with the PLC controller, and the top surface of the rotating disc (1) is detachably provided with a plurality of placing seats (14).

2. The housing alignment mechanism for magnetic core packages of claim 1, wherein: The front side of the L-shaped frame (9) is fixed with an infrared sensor (15), and the infrared sensor (15) is electrically connected with the PLC controller.

3. The housing alignment mechanism for a magnetic core package of claim 2, wherein: The inner wall of the L-shaped frame (9) is provided with a sliding groove (16), and the rear side of the connecting plate (12) is fixed with a sliding block (17).

4. The housing alignment mechanism for a magnetic core package of claim 1, wherein: The top surface of each of the plurality of placing seats (14) is provided with a limiting groove (18).

5. The housing alignment mechanism for a magnetic core package of claim 4, wherein: The top surface of the rotating disc (1) is provided with a plurality of threaded grooves (19), the top surface of each of the plurality of placing seats (14) is provided with a plurality of threaded holes (20), a plurality of threaded holes (20) are respectively screwed with a plurality of bolts (21), and the threaded ends of the plurality of bolts (21) are respectively screwed with the inside of the plurality of threaded grooves (19).

6. The housing alignment mechanism for magnetic core packages of claim 1, wherein: The top surface of the base (2) is fixed with two baffles (22).

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