Winding equipment for ixpe master slice production line
By improving the design of the splitting and connecting components, docking components, clamping components, and transmission components of the ixpe master sheet production line winding equipment, the problem of rapid connection and disassembly between the master sheet and the winding roller was solved, which improved winding efficiency and unloading efficiency, and enhanced the operational stability and economy of the production line.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-03-24
AI Technical Summary
The existing ixpe master sheet production line winding equipment cannot quickly and effectively connect the master sheet to the winding roller, and it is difficult to quickly disassemble the winding roller, resulting in low winding efficiency.
The design incorporates a splitting assembly, a docking assembly, a clamping assembly, a transmission assembly, and a feeding assembly. The screw drives the moving block to move the fixed plate to achieve docking and separation of the winding rollers. The hydraulic cylinder and clamping block use extrusion force to achieve rapid clamping and feeding of the mother sheet. The pulley assembly works in conjunction with the pulley assembly to achieve synchronous rotation and winding.
It enables quick connection and disconnection of the master sheet and the take-up roller, improving the winding efficiency and unloading efficiency, and enhancing the operational stability and economy of the production line.
Smart Images

Figure CN224030290U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of foam processing, and specifically relates to a winding equipment for an ixpe master sheet production line. BACKGROUND
[0002] IXPE foam master sheets generally refer to raw materials or intermediate products used in the production process. Specifically, IXPE foam master sheets are plates of cross-linked polyethylene. These plates are subjected to heating, high pressure or other process treatments during the production process to form a lightweight and porous foam structure. These master sheets are usually plate-shaped materials formed by cross-linking polyethylene materials and have high density and hardness, making them suitable for subsequent processing into foam. The final IXPE foam is widely used in packaging, cushioning, thermal insulation and other fields.
[0003] Chinese utility model patent CN213108324U specification discloses a master sheet winding and unwinding device, which includes a winding machine device and an unwinding machine device. The winding machine device and the unwinding machine device are installed between the extruder and the foaming machine of the XPE foaming production line. The winding machine device and the unwinding machine device have the same structure. The winding machine device includes a base and two racks arranged on the base. The racks are internally provided with a winding machine control module. The upper end of the rack is provided with a movable clamping groove. The two ends of the winding roller are respectively clamped into the movable clamping grooves of the two racks. The winding roller rotates on the rack under the control of the winding machine control module. The master sheet winding and unwinding device is added between the extruder and the foaming machine of the XPE foaming production line. Thus, the two sets of equipment can operate independently or as a flow line, improving the system stability and economy.
[0004] When the winding machine winds the master sheet, the existing equipment and the winding equipment of the above-mentioned patent cannot quickly and effectively connect the master sheet with the winding roller. Moreover, after the winding of the master sheet is completed, it is difficult to quickly disassemble the winding roller, resulting in poor winding efficiency of the master sheet. Therefore, we propose a winding equipment for an ixpe master sheet production line. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a winding equipment for an ixpe master sheet production line to solve the problem of being unable to quickly and effectively connect the master sheet with the winding roller, being difficult to quickly disassemble the winding roller, and resulting in poor winding efficiency as mentioned in the background.
[0006] The technical scheme of the utility model is as follows:
[0007] The split and combination assembly comprises a fixed box, two moving blocks are slidably connected inside the fixed box, two screw rods are rotatably connected inside the fixed box, the screw rods are threadedly connected with the moving blocks, two fixed plates are fixedly connected to the moving blocks, two butt joint assemblies are rotatably connected to the fixed plates, an adjusting motor is fixedly connected to the fixed box, an output end of the adjusting motor is fixedly connected with the screw rod, a transmission assembly for driving is fixedly connected to the fixed plate, and a blanking assembly for facilitating blanking of the mother sheet is fixedly connected to the side wall of the fixed box;
[0008] The butt joint assembly comprises a first winding roller rotatably connected with the fixed plate and a second winding roller, a sleeve matched with one end of the first winding roller is fixedly connected to the end of the second winding roller close to the first winding roller, a clamping piece assembly for fixing the mother sheet is fixedly connected inside the first winding roller and the second winding roller, a limiting sleeve is fixedly connected to the inner side wall of the opposite end of the first winding roller and the second winding roller, two hydraulic cylinders are fixedly connected inside the first winding roller and the second winding roller, a piston is slidably connected inside the hydraulic cylinder, a spring is fixedly connected between the piston and the hydraulic cylinder, two insertion rods are fixedly connected to the end of the second winding roller close to the first winding roller, two jacks are inserted into the second winding roller, and the jacks are fixedly connected with the piston, and a connecting pipe is connected to the hydraulic cylinder.
[0009] Further, the clamping piece assembly comprises two clamping blocks, a fixed rod is fixedly connected inside the first winding roller and the second winding roller, a rotating sleeve is sleeved at both ends and the center of the fixed rod, the rotating sleeve is fixedly connected with the clamping block through a connecting rod, a plurality of rollers are rotatably connected to the opposite side wall of the two clamping blocks, the rollers are made of rubber material, a sliding box is slidably connected inside the first winding roller and the second winding roller, two jacks are fixedly connected inside the sliding box, the jacks respectively abut against the connecting rods, a cylinder is fixedly connected inside the first winding roller and the second winding roller, the cylinder is communicated with the connecting pipe, a moving plug is slidably connected inside the cylinder, and the moving plug is fixedly connected with the lower end of the sliding box.
[0010] By setting the clamping piece assembly, when the first winding roller and the second winding roller are butt jointed, the extrusion force of the first winding roller and the second winding roller can make the clamping piece assembly effectively clamp the mother sheet.
[0011] Further, the transmission assembly comprises a square outer cylinder and a square rod rotatably connected to the two fixed plates respectively, the square rod is inserted into the square outer cylinder, a belt pulley set is installed between the square outer cylinder and the square rod and the first winding roller and the second winding roller, a driving motor is fixedly connected to one of the fixed plates, and an output end of the driving motor is fixedly connected with the square rod, the blanking assembly comprises a blanking plate fixedly connected to the side wall of the fixed box, two limiting plates are fixedly connected to the side wall of the blanking plate, and the first winding roller and the second winding roller penetrate through the limiting plates.
[0012] Through setting the transmission assembly, synchronous rotation can be realized after the first winding roller and the second winding roller are separated, and then secondary accurate butt joint is realized.
[0013] The utility model discloses an improve a kind of winding equipment for ixpe mother sheet production line, compared with prior art, with following improvements and advantages:
[0014] One: the utility model can utilize the extrusion force of first winding roller and second winding roller, so that the clamping piece component can realize the quick connection of mother sheet and first winding roller and second winding roller, thereby improve winding efficiency.
[0015] Second: the utility model can be separated after winding, cooperate blanking assembly again, so that mother sheet can be quickly dropped, improve the blanking efficiency of mother sheet. DRAWINGS
[0016] The utility model will be further explained in connection with the drawings and examples:
[0017] Figure 1 it is three-dimensional view of the utility model;
[0018] Figure 2 it is structure schematic view at the split and combination component in the utility model;
[0019] Figure 3 it is structure schematic view at butt joint component in the utility model;
[0020] Figure 4 it is appearance view at clamping piece component in the utility model;
[0021] Figure 5 it is sectional view at clamping piece component in the utility model.
[0022] DRAWINGS
[0023] 1, split and combination component;101, fixed box;102, moving block;103, screw;104, fixed plate;105, adjusting motor;
[0024] 2, butt joint component;201, first winding roller;202, second winding roller;203, sleeve;204, limit sleeve;205, hydraulic cylinder;206, piston;207, spring;208, plug rod;209, ejector rod;210, connecting pipe;
[0025] 3, clamping piece component;301, clamping block;302, fixed rod;303, rotating sleeve;304, connecting rod;305, roller;306, sliding box;307, top rod;308, cylinder;309, plug;
[0026] 4. Transmission components; 401. Square outer cylinder; 402. Square rod; 403. Pulley assembly; 404. Drive motor;
[0027] 5. Feeding assembly; 501. Feeding plate; 502. Limiting plate. Detailed Implementation
[0028] The following will be combined with the appendix Figures 1 to 5 This utility model will be described in detail, and the technical solutions in the embodiments of this utility model will be clearly and completely described. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.
[0029] This utility model provides an improved winding device for an ixpe master sheet production line, such as... Figure 1 - Figure 5 As shown, the assembly includes a splitting and joining component 1, which includes a fixed box 101. Two moving blocks 102 are slidably connected inside the fixed box 101. Screws 103 are rotatably connected inside the two fixed boxes 101, and the screws 103 are threadedly connected to the two moving blocks 102. Fixed plates 104 are fixedly connected to each of the two moving blocks 102. A docking component 2 is rotatably connected to each of the two fixed plates 104. An adjusting motor 105 is fixedly connected to the fixed box 101, and the output end of the adjusting motor 105 is fixedly connected to the screws 103. A transmission component 4 for driving is fixedly connected to the fixed plate 104. A feeding component 5 for facilitating the feeding of the mother sheet is fixedly connected to the upper side wall of the fixed box 101.
[0030] The docking assembly 2 comprises a first winding roller 201 and a second winding roller 202 rotatably connected with the fixed plate 104, the first winding roller 201 and the second winding roller 202 are both provided with a slot hole, and the slot hole is located between the two clamping blocks 301, the slot hole is used for conveniently clamping the master disc, one end of the second winding roller 202 close to the first winding roller 201 is fixedly connected with a sleeve 203 matched with one end of the first winding roller 201, the sleeve 203 can effectively avoid that the inserting rod 208 directly contacts the master disc, thereby causing the master disc to be easily damaged, the first winding roller 201 and the second winding roller 202 are both fixedly connected with a clamping piece assembly 3 used for fixing the master disc, the opposite end inner side wall of the first winding roller 201 and the second winding roller 202 is fixedly connected with a limiting sleeve 204, the first winding roller 201 and the second winding roller 202 are both fixedly connected with two hydraulic cylinders 205, the hydraulic cylinders 205 are filled with hydraulic oil used for transmission, the hydraulic cylinders 205 are slidably connected with a piston 206, the piston 206 and the hydraulic cylinder 205 are fixedly connected with a spring 207, one end of the second winding roller 202 close to the first winding roller 201 is fixedly connected with two inserting rods 208, the second winding roller 202 is inserted with two jacks 209, and the two jacks 209 are fixedly connected with the piston 206, and the hydraulic cylinder 205 is communicated with a connecting pipe 210.
[0031] In the embodiment, when the master disc needs to be wound, first, the adjusting motor 105 needs to be started to drive the screw rod 103 to rotate, and then the screw rod 103 drives the two moving blocks 102 to move relative to each other through the thread effect, and when the moving blocks 102 move relative to each other, the moving blocks 102 drive the first winding roller 201 and the second winding roller 202 to complete docking through the fixed plate 104.
[0032] In the above embodiment, in order to achieve the purpose of quickly connecting the first winding roller 201 and the second winding roller 202 with the master disc, the following mode can be used for implementation:
[0033] The clamping piece assembly 3 comprises two clamping blocks 301, a fixed rod 302 is fixedly connected inside the first winding roller 201 and the second winding roller 202, a rotating sleeve 303 is sleeved at both ends and the center of the fixed rod 302, the rotating sleeve 303 is fixedly connected with the clamping block 301 through a connecting rod 304, a plurality of corresponding rollers 305 are rotatably connected to the opposite side walls of the two clamping blocks 301, the plurality of rollers 305 are made of rubber material, a sliding box 306 is slidingly connected inside the first winding roller 201 and the second winding roller 202, two top rods 307 are fixedly connected inside the sliding box 306, and the two top rods 307 respectively abut against the connecting rod 304, a cylinder 308 is fixedly connected inside the first winding roller 201 and the second winding roller 202, and the cylinder 308 is in communication with the connecting pipe 210, a moving plug 309 is slidingly connected inside the cylinder 308, and the moving plug 309 is fixedly connected with the lower end of the sliding box 306.
[0034] In the preferred embodiment, during the abutting process of the first winding roller 201 and the second winding roller 202, the insertion rod 208 on the second winding roller 202 will push the piston 206 to move, at the same time, the top rod 209 on the second winding roller 202 abuts against the first winding roller 201, so that the top rod 209 shrinks towards the inside of the second winding roller 202 and drives the piston 206 to move, when the piston 206 moves, the hydraulic oil in the hydraulic cylinder 205 is delivered to the cylinder 308 through the connecting pipe 210, so as to make the moving plug 309 move upwards, the moving plug 309 drives the sliding box 306 to move upwards, the sliding box 306 pushes the two connecting rods 304 to move close to each other through the top rods 307, and the staff only needs to place the master piece between the two clamping blocks 301 before the abutting of the first winding roller 201 and the second winding roller 202, so as to effectively clamp the master piece when the two clamping blocks 301 move close to each other.
[0035] It is worth noting that during the process of separating the first winding roller 201 and the second winding roller 202 after winding is completed, considering that the two clamping blocks 301 may still clamp the master piece, the rollers 305 at the opposite ends of the two clamping blocks 301 can effectively avoid the master piece from being torn.
[0036] Reference Figure 4 and Figure 5In a preferred embodiment, the transmission assembly 4 comprises a square outer cylinder 401 and a square rod 402 rotatably connected to two fixed plates 104 respectively, the square rod 402 is inserted into the square outer cylinder 401, and the square outer cylinder 401 and the square rod 402 are provided with a belt pulley set 403 between the first winding roller 201 and the second winding roller 202, one of the two fixed plates 104 is fixedly connected with a driving motor 404, and the output end of the driving motor 404 is fixedly connected with the square rod 402; the discharging assembly 5 comprises a discharging plate 501 fixedly connected to the side wall of the fixed box 101, and two limiting plates 502 are fixedly connected to the upper side wall of the discharging plate 501, and the first winding roller 201 and the second winding roller 202 penetrate through the limiting plates 502.
[0037] In this embodiment, when the master piece needs to be wound, first, the first winding roller 201 and the second winding roller 202 are docked, and the master piece is connected, then the driving motor 404 is started, the driving motor 404 drives the square rod 402 to rotate, the square rod 402 drives the square outer cylinder 401 to rotate, and the square rod 402 and the square outer cylinder 401 drive the first winding roller 201 and the second winding roller 202 to rotate through the transmission of the belt pulley set 403, so that the first winding roller 201 and the second winding roller 202 effectively wind the master piece.
[0038] Working principle: in use, first, the worker starts the adjusting motor 105, the adjusting motor 105 drives the screw rod 103 to rotate, and then drives the two moving blocks 102 to move relative to each other through the screw thread action of the screw rod 103, when the moving blocks 102 move relative to each other, the moving blocks 102 drive the first winding roller 201 and the second winding roller 202 to complete docking through the fixed plates 104, when the first winding roller 201 and the second winding roller 202 are about to complete docking, the worker temporarily closes the adjusting motor 105, then places one end of the master piece in the slot hole of the first winding roller 201 and the second winding roller 202, and makes one end of the master piece between the two clamping blocks 301, and then starts the adjusting motor 105, in the docking process of the first winding roller 201 and the second winding roller 202, the plug rod 208 on the second winding roller 202 will push the piston 206 to move, at the same time, the top rod 209 on the second winding roller 202 abuts against the first winding roller 201, so that the top rod 209 shrinks towards the inside of the second winding roller 202 and drives the piston 206 to move, when the piston 206 moves, the hydraulic oil in the hydraulic cylinder 205 is delivered to the cylinder 308 through the connecting pipe 210, so as to make the shift plug 309 move upwards, the shift plug 309 drives the sliding box 306 to move upwards, and the sliding box 306 pushes the two connecting rods 304 to move close to each other through the top rod 307, so as to effectively clamp the master piece;
[0039] Finally, when the master piece is wound, the staff starts the driving motor 404, the driving motor 404 drives the square rod 402 to rotate, the square rod 402 drives the square outer cylinder 401 to rotate, the square rod 402 and the square outer cylinder 401 drive the first winding roller 201 and the second winding roller 202 to rotate through the transmission belt of the belt pulley set 403, so that the first winding roller 201 and the second winding roller 202 effectively wind the master piece;
[0040] After the master piece is wound, the staff only needs to start the reverse program of the adjusting motor 105 to complete the separation of the first winding roller 201 and the second winding roller 202, and at the same time, the master piece is limited between the two limiting plates 502, when the master piece loses the support of the first winding roller 201 and the second winding roller 202, it will fall above the discharging plate 501 and roll to one side, so as to facilitate the staff to transport the master piece.
[0041] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will accord with the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A winding apparatus for an ixpe web production line, comprising a separating and joining assembly (1), characterized by the fact that: The split and combination assembly (1) comprises a fixed box (101), two moving blocks (102) are slidably connected inside the fixed box (101), a screw rod (103) is rotatably connected inside the two fixed boxes (101), and the screw rod (103) is threadedly connected with the two moving blocks (102), two fixed plates (104) are fixedly connected on the two moving blocks (102), a butt joint assembly (2) is rotatably connected on the two fixed plates (104), an adjusting motor (105) is fixedly connected on the fixed box (101), and the output end of the adjusting motor (105) is fixedly connected with the screw rod (103), a transmission assembly (4) for driving is fixedly connected on the fixed plate (104), and a blanking assembly (5) for facilitating the blanking of the mother sheet is fixedly connected on the side wall of the fixed box (101); The butt joint assembly (2) comprises a first winding roller (201) and a second winding roller (202) rotatably connected with the fixed plate (104), a sleeve (203) matched with one end of the first winding roller (201) is fixedly connected on one end of the second winding roller (202) close to the first winding roller (201), a clamping piece assembly (3) for fixing the mother sheet is fixedly connected inside the first winding roller (201) and the second winding roller (202), a limiting sleeve (204) is fixedly connected on the inner side wall of the opposite end of the first winding roller (201) and the second winding roller (202), two hydraulic cylinders (205) are fixedly connected inside the first winding roller (201) and the second winding roller (202), a piston (206) is slidably connected inside the hydraulic cylinder (205), a spring (207) is fixedly connected between the piston (206) and the hydraulic cylinder (205), two inserting rods (208) are fixedly connected on one end of the second winding roller (202) close to the first winding roller (201), two jacks (209) are inserted on the second winding roller (202), and the two jacks (209) are fixedly connected with the piston (206), and a connecting pipe (210) is communicated on the hydraulic cylinder (205).
2. The winding apparatus for an ixpe web production line according to claim 1, characterized in that: The clamping piece assembly (3) comprises two clamping blocks (301), a fixed rod (302) is fixedly connected inside the first winding roller (201) and the second winding roller (202), rotating sleeves (303) are sleeved on both ends and the center of the fixed rod (302), and the rotating sleeves (303) are fixedly connected with the clamping blocks (301) through connecting rods (304).
3. The winding apparatus for an ixpe web production line according to claim 2, characterized in that: The opposite side walls of the two clamping blocks (301) are rotatably connected with a plurality of rollers (305) made of rubber.
4. The winding apparatus for an ixpe web production line according to claim 3, characterized in that: The first winding roller (201) and the second winding roller (202) are slidably connected with a sliding box (306) inside, two jacks (307) are fixedly connected inside the sliding box (306), and the two jacks (307) respectively abut against the connecting rods (304).
5. The winding apparatus for an ixpe web production line according to claim 4, characterized in that: The first winding roller (201) and the second winding roller (202) are fixedly connected with a cylinder (308) inside, and the cylinder (308) is communicated with the connecting pipe (210), the cylinder (308) is slidably connected with a shift plug (309) inside, and the shift plug (309) is fixedly connected with the lower end of the sliding box (306).
6. The winding apparatus for an ixpe web production line according to claim 5, characterized in that: The transmission assembly (4) comprises a square outer cylinder (401) and a square rod (402) rotatably connected on two fixed plates (104) respectively, the square rod (402) is inserted in the square outer cylinder (401), and the square outer cylinder (401) and the square rod (402) are provided with a belt pulley set (403) between the first winding roller (201) and the second winding roller (202), one of the fixed plates (104) is fixedly connected with a driving motor (404), and the output end of the driving motor (404) is fixedly connected with the square rod (402).
7. The winding apparatus for an ixpe web production line according to claim 6, characterized in that: The blanking assembly (5) comprises a blanking plate (501) fixedly connected to the side wall of the fixed box (101), two limiting plates (502) are fixedly connected to the upper side wall of the blanking plate (501), and the first winding roller (201) and the second winding roller (202) penetrate through the limiting plates (502).
Citation Information
Patent Citations
Master slice winding and unwinding device
CN213108324U