Size-adjustable environment-friendly quenching equipment

By introducing adjustment and replacement mechanisms into the quenching equipment, the problems of low quenching efficiency and inconvenient size adjustment are solved, realizing an efficient and environmentally friendly metal quenching process that can meet the processing needs of different metals.

CN224031045UActive Publication Date: 2026-03-24WEIFANG XIMING BUREAU INTELLIGENT TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing environmentally friendly quenching equipment has low quenching efficiency and is not convenient for size adjustment.

Method used

An environmentally friendly quenching device including an adjustment mechanism and a replacement mechanism was designed. The adjustment mechanism drives the motor to drive the active shaft to rotate the stirring blades and stir the cold water, thereby improving the contact efficiency between the cold water and the metal. The device also filters harmful gases through a fan and an adsorption pipe. The size of the winding roller can be adjusted by the replacement mechanism to accommodate different metals.

Benefits of technology

It improves quenching efficiency and environmental performance, and allows for adjustment of equipment size to meet the processing needs of different metals, thus enhancing the equipment's practicality.

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Abstract

The utility model discloses size-adjustable environment-friendly quenching equipment, which relates to the technical field of quenching equipment, and comprises a side plate, a heating frame and a quenching box, the heating frame is welded on one side of the side plate, the quenching box is fixed on one side of the side plate at the bottom end of the heating frame, two electric telescopic rods are fixed on the top end of the side plate, and the two electric telescopic rods are fixed on the bottom end of the side plate. An electric telescopic rod is arranged on the base, a fixing plate is welded to one end of the electric telescopic rod, a winding roller is arranged at the bottom end of the fixing plate, replacing mechanisms are arranged on the two sides of the top end of the fixing plate, and heating pipes are fixed to the inner walls of the heating frames. According to the quenching device, stirring blades are arranged in the quenching box, the stirring blades rotate synchronously under cooperation of connecting blocks, and cold water in the quenching box can be stirred conveniently through the operation, so that the cold water in the quenching box can make full contact with metal needing to be quenched, quenching is more uniform, and then the quenching efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to quenching equipment technical field, especially in size adjustable's environmental protection type quenching equipment. BACKGROUND

[0002] Quenching equipment is a kind of necessary equipment in heat treatment production process, usually the metal workpiece is heated to appropriate temperature while maintaining specific time further cooling, quenching can effectively improve the wear resistance and hardness of metal workpiece;

[0003] In the environmental protection type quenching equipment for metal wire machining of announcement number CN218089688U, the top of the back of base is connected with vertical board, the top of vertical board is fixedly connected with top plate, and the both sides of top plate are equipped with electric telescopic cylinder, the output end of electric telescopic cylinder is connected with mounting mechanism, the middle of the top of base is equipped with quenching water tank, the middle of the front of vertical board is equipped with heating frame, the inner wall of heating frame is equipped with heating pipe, the bottom of the inner wall of quenching water tank is equipped with temperature control switch, the bottom of base is connected with supporting plate, the top of supporting plate is equipped with water storage tank on one side, the inside of water storage tank is equipped with first water pump, the top of supporting plate is equipped with backwater tank on the other side, the inside of backwater tank is equipped with second water pump, the environmental protection type quenching equipment for metal wire machining, the water temperature of the whole device is conveniently reduced, and then the quenching effect of product is guaranteed, the processing quality of product is improved, and it is convenient to use;

[0004] But the environmental protection type quenching equipment for metal wire machining still has the following defects when using: the existing technology when using is through electric telescopic cylinder and installs mechanism to immerse in the water in the inside of quenching water tank through heating frame, so as to carry out quenching work to the metal wire on winding roller, but in actual use process, the above operation is inconvenient to stir the cold water in the inside of quenching water tank, so that the quenching efficiency of the metal wire on winding roller is low, and then the quenching efficiency is reduced. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of environmental protection type quenching equipment of adjustable size to solve the problem of low quenching efficiency of existing environmental protection type quenching equipment when using in the above background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of environmental protection type quenching equipment of adjustable size, including side plate, heating frame, quenching tank, the side plate of one side of heating frame is welded, and the side plate of one side of heating frame bottom end is fixed with quenching tank;

[0007] The top end of the side plate is fixed with two electric telescopic rods, one end of the electric telescopic rod is welded with a fixed plate, the bottom end of the fixed plate is provided with a winding roller, both sides of the top end of the fixed plate are provided with a replacement mechanism, the inner wall of the heating frame is fixed with a heating pipe, the adsorption pipe is fixedly connected between the heating frame and the quenching tank, one side of the quenching tank is provided with an adjusting mechanism, one side of the back of the side plate is fixed with an air extractor, one side of the side plate of the air extractor is welded with a filter box, the top end of the filter box is fixed with a fixed pipe, and one end of the fixed pipe is fixedly connected with the adsorption pipe.

[0008] When the size-adjustable environment-friendly quenching equipment is used, the metal to be quenched can be fully contacted with the cold water in the quenching tank through the adjusting mechanism, thereby improving the quenching efficiency.

[0009] Preferably, the adjusting mechanism comprises an adjusting motor, and the adjusting motor is arranged on one side of the quenching tank; one side of the adjusting motor is fixedly connected with a driving shaft; the outer side of one end of the driving shaft is fixedly connected with a driving pulley; the outer side of the driving pulley is provided with a connecting belt; one side of the connecting belt is provided with a driven pulley; the inside of the driven pulley is penetrated by a driven shaft; the outer side of the driving shaft extending into the quenching tank is welded with a connecting block; and both sides of the connecting block are fixedly connected with stirring blades.

[0010] Preferably, the stirring blades are provided with four groups, each group of the stirring blades is provided with two, and each group of the stirring blades is symmetrically distributed.

[0011] Preferably, one end of the driven shaft extends into the inside of the air extractor; the inside of the air extractor is provided with a rotating impeller; and one end of the driven shaft is fixedly connected with the rotating impeller in the inside of the air extractor.

[0012] Preferably, the replacement mechanism comprises a fixed block, and the fixed block is arranged at the top end of the fixed plate; the inside of the fixed block is slidably provided with a baffle; one side of the baffle is fixedly connected with a limiting rod; the other side of the baffle is fixedly connected with a pull rod; and the outer side of the pull rod is uniformly wound with a reset spring.

[0013] Preferably, the reset springs are provided with two, the two reset springs are symmetrically distributed, and the two reset springs are in a stretched state in the inside of the fixed block.

[0014] Preferably, the limiting rods are provided with two, the outer sides of the two limiting rods are provided with limiting grooves, and the limiting grooves are arranged in the inside of the winding roller.

[0015] Compared with the prior art, the size-adjustable environment-friendly quenching equipment not only improves the quenching efficiency, but also can adjust the size.

[0016] 1、through the start of the adjustment motor to drive the main shaft rotation, and in the connecting block under the cooperation of the stirring blade to make synchronous rotation, through the above operation is convenient for the quenching tank inside the cold water stirring treatment, so that the quenching tank inside the cold water can fully and need quenching of the metal contact, in turn, so that its quenching more uniform, thereby improving the efficiency of quenching;

[0017] Through the start of the adjustment motor to drive the main shaft rotation, and in the main pulley and connecting belt and driven pulley under the action of the driven shaft rotation, while in the rotating impeller inside the fan under the action of the filter box to produce adsorption, and through the fixed pipe into the adsorption pipe inside the adsorption force, through the adsorption pipe discharge, through the above operation is convenient for the quenching of harmful gas adsorption filter, thereby reducing the quenching of harmful gas on the surrounding environment and the influence of the staff, in turn, improve the environmental performance of quenching;

[0018] 2、through the pull rod in the baffle under the action of the limiting rod into the fixed block inside, thereby removing the limit of the winding roller, through the above operation is convenient for changing the size of the winding roller, to achieve the purpose of adjusting the size, thereby improving its practicality, in order to face different use. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme in the embodiments of the present application or prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, obviously, the drawings in the following description are some embodiments of the present application, for those skilled in the art, without creative labor, according to these drawings, other drawings can also be obtained.

[0020] Figure 1 It is the front view of the three-dimensional structure schematic diagram of the present application;

[0021] Figure 2 It is the side view of the three-dimensional structure schematic diagram of the present application;

[0022] Figure 3 It is the top view of the three-dimensional structure schematic diagram of the present application;

[0023] Figure 4 It is the three-dimensional structure schematic diagram of the adjusting mechanism of the present application;

[0024] Figure 5 It is the three-dimensional structure schematic diagram of the replacement mechanism of the present application.

[0025] The figure mark explanation: 1, side plate; 2, heating frame; 3, quenching box; 4, adjusting mechanism; 401, adjusting motor; 402, connecting block; 403, driving shaft; 404, stirring blade; 405, driven shaft; 406, connecting belt; 407, driven pulley; 408, driving pulley; 5, adsorption pipe; 6, heating pipe; 7, replacement mechanism; 701, fixed block; 702, pull rod; 703, return spring; 704, baffle; 705, limiting rod; 8, electric telescopic rod; 9, fixed plate; 10, winding roller; 11, fixed tube; 12, filter box; 13, air extractor. DETAILED DESCRIPTION

[0026] To make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Please refer to Figures 1-5 The utility model provides the following technical scheme:

[0028] Embodiment one: in order to solve the problem of inconvenient adjustment of size in use in the prior art, therefore discloses the following scheme, specific please refer to Figure 1 、 Figure 5 A size-adjustable environment-friendly quenching equipment, comprising a side plate 1, a heating frame 2 and a quenching box 3, the heating frame 2 is welded on one side of the side plate 1, the quenching box 3 is fixed on one side of the side plate 1 at the bottom end of the heating frame 2, two electric telescopic rods 8 are fixed on the top end of the side plate 1, one end of the electric telescopic rod 8 is welded with a fixed plate 9, the fixed plate 9 is provided with a winding roller 10 at the bottom end, the fixed plate 9 is provided with a replacement mechanism 7 on both sides of the top end, the replacement mechanism 7 comprises a fixed block 701, the fixed block 701 is arranged on the top end of the fixed plate 9, a baffle 704 is slidably arranged in the fixed block 701, a limiting rod 705 is fixed on one side of the baffle 704, a pull rod 702 is fixed on the other side of the baffle 704, a return spring 703 is uniformly wound on the outer side of the pull rod 702, there are two return springs 703, the two return springs 703 are symmetrically distributed, the two return springs 703 are in a stretched state in the fixed block 701, there are two limiting rods 705, limiting grooves are arranged on the outer sides of the two limiting rods 705, and the limiting grooves are arranged in the inside of the winding roller 10.

[0029] In this embodiment, when in use, the baffle 704 is pulled to make horizontal movement, and the baffle 704 makes horizontal movement, which presses the reset spring 703, so that the reset spring 703 is compressed by the pressing force, and the limiting rod 705 makes synchronous horizontal movement, until the side of the limiting rod 705 is away from the winding roller 10, so as to release the limiting of the winding roller 10, and the above operation facilitates the replacement of the winding roller 10 of different sizes, so as to adjust the size of the winding roller 10, and then facilitate the quenching treatment of different types of metals, thereby improving the practicability to face different use conditions.

[0030] Embodiment two: different from embodiment one, the quenching efficiency is improved, and the following scheme is disclosed, for details, please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 As shown in the figure, the inner wall of the heating frame 2 is fixed with the heating pipe 6, the heating frame 2 and the quenching box 3 are provided with the adsorption pipe 5, one side of the adsorption pipe 5 is fixedly connected with the side plate 1, one side of the quenching box 3 is provided with the adjusting mechanism 4, the adjusting mechanism 4 comprises the adjusting motor 401, the adjusting motor 401 is arranged on one side of the quenching box 3, one side of the adjusting motor 401 is fixedly connected with the driving shaft 403, the outer side of one end of the driving shaft 403 is fixedly connected with the driving pulley 408, the outer side of the driving pulley 408 is provided with the connecting belt 406, one side of the connecting belt 406 is provided with the driven pulley 407, the inside of the driven pulley 407 is penetrated by the driven shaft 405, the outer side of the driving shaft 403 extending into the quenching box 3 is welded with the connecting block 402, both sides of the connecting block 402 are fixedly connected with the stirring blade 404, the stirring blade 404 is provided with four groups, each group of the stirring blade 404 is provided with two, and each group of the stirring blade 404 is symmetrically distributed, one end of the driven shaft 405 extends into the inside of the air extractor 13, the inside of the air extractor 13 is provided with the rotating impeller, one end of the driven shaft 405 is fixedly connected with the rotating impeller in the inside of the air extractor 13, one side of the back of the side plate 1 is fixedly connected with the air extractor 13, one side of the side plate 1 on one side of the air extractor 13 is welded with the filter box 12, the top end of the filter box 12 is fixedly connected with the fixed pipe 11, and one end of the fixed pipe 11 is fixedly connected with the adsorption pipe 5.

[0031] In the embodiment, when in use, the metal wound on the winding roller 10 is lowered under the action of the fixed plate 9 by starting the electric telescopic rod 8 until the metal on the winding roller 10 enters the inside of the quenching box 3, and the cold water in the quenching box 3 submerges the metal on the winding roller 10, at the same time, the adjusting motor 401 is started to make the driving shaft 403 rotate, and the driving shaft 403 rotates to make the connecting block 402 rotate synchronously, thereby making the stirring blade 404 rotate synchronously, and the stirring blade 404 rotates to stir the cold water in the quenching box 3, thereby making the cold water in the quenching box 3 fully contact with the metal on the winding roller 10, thereby improving the quenching efficiency, and the driving shaft 403 rotates to make the driving pulley 408 rotate synchronously, thereby making the connecting belt 406 rotate synchronously, thereby making the driven pulley 407 rotate synchronously, and the driven pulley 407 rotates to make the driven shaft 405 rotate synchronously, and the driven shaft 405 is fixedly connected with the rotating impeller in the air extractor 13, so that the driven shaft 405 rotates to make the rotating impeller in the air extractor 13 rotate synchronously, thereby making the inside of the air extractor 13 produce suction force, and making the inside of the filter box 12 produce suction force, and the suction force is introduced into the inside of the suction pipe 5 through the fixed pipe 11 and discharged through the suction pipe 5, and the harmful gas generated in the quenching process is adsorbed through the above operation, thereby reducing the pollution of the harmful gas to the environment and the influence on the workers, thereby improving the environmental protection performance in the quenching process.

[0032] In the description of the utility model, it is to be explained that, unless there is definite stipulation and limitation, the term "installation", "connection", "connection" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be direct connection, also can pass through intermediate medium indirectly connect, can be two element inside intercommunication. For ordinary skilled person in the art, the specific meaning of the above-mentioned term in the utility model can be understood according to the specific circumstances.

[0033] The device embodiments described above are only schematic, wherein the units described as separate components can or can not be physically separate, and the components displayed as units can or can not be physical units, i.e., can be located in one place, or can be distributed on multiple network units. Part or all of the modules can be selected according to actual needs to achieve the purpose of the embodiment. Those skilled in the art can understand and implement without creative labor.

[0034] Finally, it should be noted that: the above examples are used to illustrate the technical solutions of the present application, but not limited to; although the present application is described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still be modified to the technical solutions recorded in the foregoing examples, or part of the technical features are replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. Size-adjustable environment-friendly quenching equipment, comprising side plates (1), a heating frame (2) and a quenching box (3), one side of the side plate (1) is welded with the heating frame (2), and one side of the bottom end of the heating frame (2) is fixed with the quenching box (3); characterized in that The top end of the side plate (1) is fixed with two electric telescopic rods (8), one end of the electric telescopic rod (8) is welded with a fixed plate (9), the bottom end of the fixed plate (9) is provided with a winding roller (10), both sides of the top end of the fixed plate (9) are provided with a replacement mechanism (7), the inner wall of the heating frame (2) is fixed with a heating pipe (6), the heating frame (2) and the quenching box (3) are provided with a suction pipe (5), one side of the suction pipe (5) is fixedly connected with the side plate (1), one side of the quenching box (3) is provided with an adjusting mechanism (4), one side of the back of the side plate (1) is fixed with an exhaust fan (13), one side of the side plate (1) on one side of the exhaust fan (13) is welded with a filter box (12), the top end of the filter box (12) is fixed with a fixed pipe (11), and one end of the fixed pipe (11) is fixedly connected with the suction pipe (5).

2. The environmentally friendly size-adjustable quenching device according to claim 1, characterized in that: The adjusting mechanism (4) comprises an adjusting motor (401), and the adjusting motor (401) is arranged on one side of the quenching box (3); one side of the adjusting motor (401) is fixedly connected with a driving shaft (403); the outer side of one end of the driving shaft (403) is fixedly connected with a driving belt pulley (408); the outer side of the driving belt pulley (408) is provided with a connecting belt (406); one side of the connecting belt (406) is provided with a driven belt pulley (407); the inside of the driven belt pulley (407) is penetrated through with a driven shaft (405); the outer side of the driving shaft (403) extending into the quenching box (3) is welded with a connecting block (402); and both sides of the connecting block (402) are fixedly connected with stirring blades (404).

3. The environmentally friendly size-adjustable quenching device according to claim 2, characterized in that: The stirring blades (404) are provided in four groups, each group of the stirring blades (404) is provided with two, and each group of the stirring blades (404) is symmetrically distributed.

4. The environmentally friendly size-adjustable quenching device according to claim 2, characterized in that: One end of the driven shaft (405) extends into the inside of the exhaust fan (13), the inside of the exhaust fan (13) is provided with a rotating impeller, and one end of the driven shaft (405) is fixedly connected with the rotating impeller in the inside of the exhaust fan (13).

5. The environmentally friendly size-adjustable quenching apparatus according to claim 1, wherein: The replacement mechanism (7) comprises a fixed block (701), and the fixed block (701) is arranged at the top end of the fixed plate (9); the inside of the fixed block (701) is slidably provided with a baffle (704); one side of the baffle (704) is fixedly connected with a limiting rod (705); the other side of the baffle (704) is fixedly connected with a pull rod (702); and the outer side of the pull rod (702) is uniformly wound with a reset spring (703).

6. The environmentally friendly size-adjustable quenching device according to claim 5, characterized in that: The reset spring (703) is provided in two, the two reset springs (703) are symmetrically distributed, and the two reset springs (703) are in a stretched state in the inside of the fixed block (701).

7. The environmentally friendly size-adjustable quenching device according to claim 5, characterized in that: The limiting rods (705) are provided with two, and the outer sides of the two limiting rods (705) are provided with limiting grooves, which are arranged in the interiors of the winding rollers (10).

Citation Information

Patent Citations

  • Environment-friendly quenching equipment for metal wire processing

    CN218089688U