Precision liquid control double-roller equipment for pad dyeing production line

Abstract

The utility model relates to the technical field of pad dyeing production, and discloses a pad dyeing production line precise liquid control double-roller device which comprises a base, an upper roller and a lower roller, supporting plates are fixedly connected to the two sides of the upper surface of the base, and top plates are fixedly connected to the upper surfaces of the supporting plates. A first driving mechanism is arranged at the lower end of the outer wall of the supporting plate on one side and comprises a first motor box, a first motor is fixedly connected to the inner bottom face of the first motor box, and a vertical driving mechanism is arranged on the upper surface of the top plate. Compared with most existing pad dyeing production line double-roller equipment, the pad dyeing production line precise liquid control double-roller equipment is provided with the cleaning mechanism, when the rollers work, redundant impurities on the rollers are cleaned in time through the cleaning rollers, pad dyeing cloth is prevented from being polluted by the impurities, the dyeing quality is ensured, and the production efficiency is improved. And the impurities are blocked and collected by the dust accumulation plate, so that the cleanness and high efficiency of the whole pad dyeing process are ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of pad dyeing production technology, especially to a pad dyeing production line precision liquid control double pad roller equipment. BACKGROUND

[0002] Pad dyeing production is a textile printing and dyeing process widely used in woven fabric dyeing processing, by immersing the fabric in the dye liquor containing dye, and using double pad roller equipment to extrude and remove excess dye liquor, the dye liquor uniformly penetrates into the fiber of the fabric, this process can realize the continuous and large-scale dyeing of the fabric, and the dyeing effect is uniform and consistent.

[0003] In the double pad roller equipment in the traditional part of the pad dyeing production line, the pad roller position is usually fixed, the distance between the two pad rollers is not adjustable, so when processing thick textile cloth, the textile cloth is difficult to smoothly enter between the two pad rollers, which limits the application range and flexibility of the pad roller mechanism, and the pad roller is easy to be stained with stains during pad dyeing operation, if not cleaned in time, it will affect the dyeing effect and quality of the cloth.

[0004] Therefore, the skilled in the art provides a pad dyeing production line precision liquid control double pad roller equipment to solve the problems in the background art. UTILITY MODEL CONTENTS

[0005] The utility model discloses a pad dyeing production line precision liquid control double pad roller equipment to solve the shortcomings in the prior art, compared with the double pad roller equipment of traditional pad dyeing production line, the pad dyeing production line precision liquid control double pad roller equipment sets up vertical drive mechanism, drives the connecting seat on the lead screw to move through the motor drive lead screw, in turn drive the upper pad roller on the connecting seat moves, the distance between the two pad rollers can change, the pressure of pad roller is adjusted, and the cleaning mechanism is arranged, when the pad roller is operated, the excess impurities on the pad roller are cleaned in time through the cleaning roller, the impurities are prevented from causing pollution to the pad dyeing cloth, and the impurities are blocked and collected through the ash accumulation plate, so that the cleaning and efficiency of the whole pad dyeing process are ensured.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] The application discloses a precision liquid control double-roller equipment for a padding production line, which comprises a base, an upper roller and a lower roller, the upper surface of the base is fixedly connected with support plates on both sides, the upper surfaces of the support plates are fixedly connected with top plates, the outer wall of one side of the support plate is provided with a first driving mechanism at the lower end, the first driving mechanism comprises a first motor box, the inner bottom surface of the first motor box is fixedly connected with a first motor, the upper surface of the top plate is provided with a vertical driving mechanism, the vertical driving mechanism comprises a second motor, the output end of the second motor is fixedly connected with a transmission belt, the upper end of the inner wall of the support plate is provided with a reciprocating lead screw, the rod body of the reciprocating lead screw is threadedly connected with a connecting seat.

[0008] The outer wall of the vertical driving mechanism away from the middle part of the base is provided with a second driving mechanism, the second driving mechanism comprises a third motor box, the inner bottom surface of the third motor box is fixedly connected with a third motor, the roller body of the upper roller and the lower roller is provided with a cleaning mechanism, the cleaning mechanism comprises a cleaning roller, the roller body of the upper roller and the lower roller is fixedly connected with a first bevel gear, the roller body of the cleaning roller is fixedly connected with a second bevel gear, the lower part of the cleaning roller is provided with an ash accumulation plate.

[0009] Through the above technical scheme, the vertical driving mechanism is arranged on the precision liquid control double-roller equipment for the padding production line, so that the upper roller can be driven to move up and down, the distance between the two rollers can be accurately controlled, the roller can better roll the cloth, and the cleaning mechanism can clean the roller, so that the environment of the rolling operation is kept clean.

[0010] Further, the first motor box is fixedly connected to the lower end of the outer wall of one side of the support plate, and the output end of the first motor is fixedly connected with the lower roller.

[0011] Through the above technical scheme, the first motor box is fixed, so that the first motor can be fixed, and the first motor can drive the lower roller to rotate.

[0012] Further, the two ends of the roller body of the lower roller are rotationally connected with the middle part of the lower end of the inner wall of the support plate.

[0013] Through the above technical scheme, the lower roller is connected with the inner wall of the support plate through the bearing, and the support plate supports and limits the lower roller.

[0014] Further, the third motor box is fixedly connected to the outer wall of one side of the connecting seat away from the middle part of the base, the two ends of the roller body of the upper roller are rotationally connected with the middle part of the outer wall of the connecting seat close to the middle part of the base, and the output end of the third motor is fixedly connected with the upper roller.

[0015] Through the above technical scheme, the third motor box and the upper roller are connected on the connecting seat, so that the third motor and the upper roller are relatively fixed, and the upper roller can still rotate normally when moving up and down.

[0016] Further, the upper ends of the reciprocating screw rods are fixedly connected with the transmission belt.

[0017] Through the above technical scheme, the motor drives the transmission belt to rotate, and the transmission belt drives the reciprocating screw rod to rotate, thereby driving the upper roller to move up and down.

[0018] Further, the teeth of the first bevel gear and the second bevel gear are opposite and meshingly connected.

[0019] Through the above technical scheme, through the meshing connection of the two bevel gears, the rolling roller and the cleaning roller move towards each other, thereby facilitating the cleaning roller to clean the rolling roller.

[0020] Further, one side of the cleaning roller is rotatably connected to the rear part of the outer wall of the connecting seat near the middle part of the base, and the other side of the cleaning roller is rotatably connected to the rear part of the lower end of the inner wall of the supporting plate.

[0021] Through the above technical scheme, the cleaning roller is fixed by the supporting plate and the connecting seat respectively, so that the cleaning roller can work better.

[0022] Further, the lower surface of the dust accumulation plate is provided with a fixing groove at both ends, and the inner wall of the supporting plate and the lower end of the outer wall of the connecting seat near the middle part of the base are fixedly connected with a fixing plate matched with the fixing groove.

[0023] Through the above technical scheme, the fixing plate is matched with the fixing groove on the dust accumulation plate, which facilitates the disassembly and assembly of the dust accumulation plate and the cleaning of the dust on the plate.

[0024] The utility model discloses have the following beneficial effects:

[0025] The precision liquid control double-roller equipment of the pad dyeing production line disclosed by the utility model is provided with a vertical driving mechanism, a connecting seat on a screw rod is driven to move by a motor driving screw rod, and then an upper roller on the connecting seat is driven to move, so that the distance between two pressure rollers can be changed, the pressure of the roller is conveniently adjusted, cloth of different thicknesses is pad-pressed, the quality of pad-dyed products is ensured, and the equipment is adapted to more use environments.

[0026] The precision liquid control double-roller equipment of the pad dyeing production line disclosed by the utility model is provided with a cleaning mechanism, when the roller is working, the cleaning roller is used to clean the excess impurities on the roller in time, the impurities are prevented from polluting the pad-dyed cloth, the dyeing quality is ensured, the impurities are blocked and collected by the dust accumulation plate, and the cleaning and efficiency of the whole pad-dyeing process are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 A structure schematic view of the precision liquid control double-roller equipment of the pad dyeing production line is provided in the utility model;

[0028] Figure 2 A front view of the roller in the precision liquid control double-roller equipment of the pad dyeing production line is provided in the utility model;

[0029] Figure 3 A back view of the precision liquid control double-roller equipment of the pad dyeing production line is provided in the utility model;

[0030] Figure 4 A structure schematic view of the cleaning mechanism in the precision liquid control double-roller equipment of the pad dyeing production line is provided in the utility model;

[0031] Figure 5 A structure schematic view of the roller in the precision liquid control double-roller equipment of the pad dyeing production line is provided in the utility model.

[0032] Legend:

[0033] 1, base; 2, top plate; 3, support plate; 4, upper roller; 5, lower roller;

[0034] 6, first driving mechanism; 601, first motor box; 602, first motor;

[0035] 7, vertical driving mechanism; 701, second motor; 702, transmission belt; 703, reciprocating screw rod; 704, connecting seat;

[0036] 8, second driving mechanism; 801, third motor box; 802, third motor;

[0037] 9, cleaning mechanism; 901, first bevel gear; 902, second bevel gear; 903, cleaning roller; 904, dust accumulation plate; 905, fixed groove; 906, fixed plate. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0039] An embodiment provided by the utility model:

[0040] Referring to Figure 1 , Figure 2 and Figure 4, including the base 1, the upper roller 4 and the lower roller 5, the upper surface of the base 1 is fixedly connected with the support plate 3 on both sides, the upper surface of the support plate 3 is fixedly connected with the top plate 2, the outer wall of the one side support plate 3 is provided with the first driving mechanism 6, the first driving mechanism 6 comprises a first motor box 601, the inner bottom surface of the first motor box 601 is fixedly connected with the first motor 602, the upper surface of the top plate 2 is provided with the vertical driving mechanism 7, the vertical driving mechanism 7 comprises a second motor 701, the output end of the second motor 701 is fixedly connected with the transmission belt 702, the upper end of the inner wall of the support plate 3 is provided with the reciprocating screw rod 703, the rod body of the reciprocating screw rod 703 is threadedly connected with the connecting seat 704;

[0041] The outer wall of the vertical driving mechanism 7 away from the middle of the base 1 is provided with the second driving mechanism 8, the second driving mechanism 8 comprises a third motor box 801, the inner bottom surface of the third motor box 801 is fixedly connected with the third motor 802, the roller body of the upper roller 4 and the lower roller 5 is provided with the cleaning mechanism 9, the cleaning mechanism 9 comprises a cleaning roller 903, the roller body of the upper roller 4 and the lower roller 5 is fixedly connected with the first bevel gear 901, the roller body of the cleaning roller 903 is fixedly connected with the second bevel gear 902, the lower side of the cleaning roller 903 is provided with the dust accumulation plate 904.

[0042] The precision liquid control double-roller equipment of the pad dyeing production line is provided with the vertical driving mechanism 7, which is convenient for driving the upper roller 4 to move up and down, so as to precisely control the distance between the two rollers, so that the roller can better roll the cloth, and the cleaning mechanism 9 is used for dust removal of the roller, so as to keep the environment clean during the rolling operation.

[0043] Referring to Figure 1 , Figure 2 and Figure 3 , the first motor box 601 is fixedly connected to the lower end of the one side support plate 3, the output end of the first motor 602 is fixedly connected with the lower roller 5, the first motor box 601 is fixed, which is convenient for fixing the first motor 602, and the first motor 602 drives the lower roller 5 to rotate, the both ends of the roller body of the lower roller 5 are rotatably connected with the middle part of the lower end of the inner wall of the support plate 3, the lower roller 5 is connected with the inner wall of the support plate 3 through the bearing, and the support plate 3 supports and positions the lower roller 5;

[0044] Referring to Figure 2 , Figure 3 and Figure 5The third motor box 801 is fixedly connected to the outer wall of the one side connecting seat 704 away from the one side of the middle part of the base 1, the two ends of the upper roller 4 roller body are rotationally connected to the middle part of the outer wall of the one side connecting seat 704 close to the middle part of the base 1, the output end of the third motor 802 is fixedly connected with the upper roller 4, the third motor box 801 and the upper roller 4 are connected on the connecting seat 704, so that the third motor 802 and the upper roller 4 are kept relatively fixed, and the upper roller 4 can still rotate normally when it moves up and down, the upper ends of the reciprocating lead screws 703 are fixedly connected with the transmission belt 702, the motor drives the transmission belt 702 to rotate, and simultaneously the transmission belt 702 drives the reciprocating lead screws 703 to rotate, so as to drive the upper roller 4 to move up and down;

[0045] With reference to Figure 3 and Figure 4 The teeth of the first bevel gear 901 and the second bevel gear 902 are opposite and meshingly connected, the rolling roller and the cleaning roller 903 move towards each other through the meshing connection of the two bevel gears, so that the cleaning roller 903 can clean the rolling roller, one side cleaning roller 903 is rotationally connected to the rear part of the outer wall of the one side connecting seat 704 close to the middle part of the base 1, and the other side cleaning roller 903 is rotationally connected to the rear part of the inner wall lower end of the supporting plate 3, the cleaning roller 903 is fixed by the supporting plate 3 and the connecting seat 704 respectively, so that the cleaning roller 903 can work better, the two ends of the lower surface of the dust collecting plate 904 are provided with fixed grooves 905, the inner wall of the supporting plate 3 and the lower end of the connecting seat 704 close to the outer wall of the one side of the middle part of the base 1 are fixedly connected with fixed plates 906 matched with the fixed grooves 905, the fixed plates 906 are matched with the fixed grooves 905 on the dust collecting plate 904, so that the dust collecting plate 904 can be disassembled and assembled, and the dust on the cleaning plate can be cleaned.

[0046] Working principle: the cloth is inserted between the gap between the upper roller 4 and the lower roller 5, the motor is started to drive the upper roller 4 and the lower roller 5 to rotate towards each other, the cloth is rolled to make the dye on the cloth evenly distributed, when the upper roller 4 and the lower roller 5 rotate, the cleaning roller 903 is driven to rotate through the meshing effect of the first bevel gear 901 and the second bevel gear 902, so as to remove the dust on the rolling roller, the dust falling on the dust collecting plate 904 is collected to avoid the dust falling on the cloth to pollute the cloth, and through the cooperation of the fixed grooves 905 and the fixed plates 906, the dust collecting plate 904 can be quickly fixed, when the cloth of different thicknesses is pad-dyed, the second motor 701 is started, the reciprocating lead screws 703 are driven to rotate through the transmission belt 702, so as to drive the connecting seat 704 to lift and lower, so as to drive the upper roller 4 to lift and lower, so as to control the distance between the two rolling rollers, and the cloth of different thicknesses can be pad-dyed.

[0047] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A precision liquid control double roller device for a dyeing production line, comprising a base (1), an upper roller (4), and a lower roller (5), characterized in that: Support plates (3) are fixedly connected to both sides of the upper surface of the base (1). Top plates (2) are fixedly connected to the upper surface of the support plates (3). A first drive mechanism (6) is provided at the lower end of the outer wall of one side of the support plate (3). The first drive mechanism (6) includes a first motor housing (601). A first motor (602) is fixedly connected to the inner bottom surface of the first motor housing (601). A vertical drive mechanism (7) is provided on the upper surface of the top plate (2). The vertical drive mechanism (7) includes a second motor (701). A transmission belt (702) is fixedly connected to the output end of the second motor (701). A reciprocating screw (703) is provided at the upper end of the inner wall of the support plate (3). A connecting seat (704) is threadedly connected to the rod body of the reciprocating screw (703). The vertical drive mechanism (7) is provided with a second drive mechanism (8) on the outer wall of the side away from the middle of the base (1). The second drive mechanism (8) includes a third motor housing (801). A third motor (802) is fixedly connected to the inner bottom surface of the third motor housing (801). A cleaning mechanism (9) is provided on the roller body of the upper roller (4) and the lower roller (5). The cleaning mechanism (9) includes a cleaning roller (903). A first helical gear (901) is fixedly connected to the roller body of the upper roller (4) and the lower roller (5). A second helical gear (902) is fixedly connected to the roller body of the cleaning roller (903). A dust accumulation plate (904) is provided below the cleaning roller (903).

2. The precision liquid control double-roller equipment for a dyeing and finishing production line according to claim 1, characterized in that: The first motor housing (601) is fixedly connected to the lower end of the outer wall of the support plate (3) on one side, and the output end of the first motor (602) is fixedly connected to the lower roller (5).

3. The precision liquid control double-roller equipment for a dyeing and finishing production line according to claim 1, characterized in that: Both ends of the lower roller (5) are rotatably connected to the middle of the lower end of the inner wall of the support plate (3).

4. The precision liquid control double-roller equipment for a dyeing and finishing production line according to claim 1, characterized in that: The third motor housing (801) is fixedly connected to the outer wall of the side of the connecting seat (704) away from the middle of the base (1). Both ends of the upper roller (4) are rotatably connected to the middle of the outer wall of the connecting seat (704) near the middle of the base (1). The output end of the third motor (802) is fixedly connected to the upper roller (4).

5. The precision liquid control double-roller equipment for a dyeing and finishing production line according to claim 1, characterized in that: The upper end of each reciprocating lead screw (703) is fixedly connected to the transmission belt (702).

6. The precision liquid control double-roller equipment for a dyeing and finishing production line according to claim 1, characterized in that: The first helical gear (901) and the second helical gear (902) have opposite tooth directions and mesh with each other.

7. The precision liquid control double-roller equipment for a dyeing and finishing production line according to claim 1, characterized in that: One side of the cleaning roller (903) is rotatably connected to the rear part of the outer wall of the connecting seat (704) near the middle of the base (1), and the other side of the cleaning roller (903) is rotatably connected to the rear part of the lower end of the inner wall of the support plate (3).

8. The precision liquid control double-roller equipment for a dyeing and finishing production line according to claim 1, characterized in that: The dust collection plate (904) has fixed grooves (905) at both ends of its lower surface. The inner wall of the support plate (3) and the lower end of the outer wall of the connecting seat (704) near the middle of the base (1) are fixedly connected with fixed plates (906) that cooperate with the fixed grooves (905).

Images